3.8
Polaris Sales Inc.
4/99
ENGINE
Service Data
EH42PLE02 / EH50PLE04, 06, 08, 09 Engine Service Data
Cylinder / Piston / Connecting Rod
EH42PL
EH50PL
Cylinder
Surface warpage limit (mating with cylinder head) .0020
″
(.05 mm)
.0020
″
(.05 mm)
y
Cylinder bore
Std
3.4606-3.4614
″
(87.900-87.920 mm)
3.6216-3.6224
″
(91.99-92.01 mm)
Taper limit
.0020
″
(.050 mm)
.0020
″
(.050 mm)
Out of round limit
.0020
″
(.050 mm)
.0020
″
(.050 mm)
Piston clearance
Std
.0006-.0018
″
(.015-.045 mm)
.0006-.0018
″
(.015-.045 mm)
Limit
.0024
″
(.060 mm)
.0024
″
(.060 mm)
Boring limit
.020
″
(.5 mm)
.020
″
(.5 mm)
Piston
Outer diameter
Std
3.4596-3.4600
″
(87.875-87.885 mm)
3.6206-3.6210
″
(91.96-91.97 mm)
.0098
″
(.25 mm) OS
3.4695-3.4699
″
(88.125-88.135 mm)
3.6304-3.6310 (92.21-92.23 mm)
.0197
″
(.50 mm) OS
3.4793-3.4797
″
(88.375-88.385 mm)
3.6403-3.6407 (92.46-92.47 mm)
Standard inner diameter of piston pin bore
.9055-.9057
″
(23.0-23.006 mm)
.9055-.9057
″
(23.0-23.006 mm)
Piston Pin
Outer diameter
.9053-.9055
″
(22.994-23.0 mm)
.9053-.9055
″
(22.994-23.0 mm)
Standard clearance-piston pin to pin bore
.0002-.0003
″
(.004-.008 mm)
.0002-.0003
″
(.004-.008 mm)
Degree of fit
Piston pin must be a push (by hand) fit at 68
°
F (20
°
C)
Piston Ring
Piston ring installed gap
Top ring
Std
.0079-.0138
″
(.20-.36 mm)
.0079-.0138
″
(.20-.36 mm)
g
g
g p
p
g
Limit
.039
″
(1.0 mm)
.039
″
(1.0 mm)
Second
i
Std
.0079-.0138
″
(.20-.36 mm)
.0079-.0138
″
(.20-.36 mm)
ring
Limit
.039
″
(1.0 mm)
.039
″
(1.0 mm)
Oil ring
Std
.0079-.0276
″
(.20-.70 mm)
.0079-.0276
″
(.20-.70 mm)
g
Limit
.059
″
(1.5 mm)
.059
″
(1.5 mm)
Piston Ring
Standard clearance -
i
i
i
Top ring
Std
.0016-.0031
″
(.040-.080 mm)
.0016-.0031
″
(.040-.080 mm)
g
piston ring to ring groove
p
g
Limit
.0059
″
(.15 mm)
.0059
″
(.15 mm)
Second
i
Std
.0012-.0028
″
(.030-.070 mm)
.0012-.0028
″
(.030-.070 mm)
ring
Limit
.0059
″
(.15 mm)
.0059
″
(.15 mm)
Connecting
R d
Connecting rod small end ID
.9058-.9063
″
(23.007-23.020 mm)
.9058-.9063
″
(23.007-23.020 mm)
g
Rod
Connecting rod small end radial clear-
Std
.0003-.0010
″
(.007-.026 mm)
.0003-.0010
″
(.007-.026 mm)
g
ance
Limit
.0020
″
(.05 mm)
.0020
″
(.05 mm)
Connecting rod big end side clearance Std
.0039-.0256
″
(.1-.65 mm)
.0039-.0256
″
(.1-.65 mm)
g
g
Limit
.0315
″
(.80 mm)
.0315
″
(.80 mm)
Connecting rod big end radial clear-
Std
.0004-.0015
″
(.011-.038 mm)
.0004-.0015
″
(.011-.038 mm)
g
g
ance
Limit
.0020
″
(.05 mm)
.0020
″
(.05 mm)
Crankshaft
Crankshaft runout limit
.0024
″
(.06 mm)
.0024
″
(.06 mm)
KEY - Std: Standard; OS: Oversize; ID: Inner Diameter; OD: Outer Diameter; Mag: Magneto Side; PTO: Power
Take Off Side
Содержание Trail Blazer
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Страница 186: ...3 41 Polaris Sales Inc 4 99 ENGINE 4 Stroke Engine Service ...
Страница 187: ...3 42 Polaris Sales Inc 4 99 ENGINE Notes ...
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Страница 318: ...5 17 Polaris Sales Inc 4 99 BODY STEERING SUSPENSION Shaft Ride Swingarm Exploded View ...
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Страница 353: ...6 20 Polaris Sales Inc 4 99 CLUTCH Standard P 90 Non EBS Clutch ...
Страница 354: ...6 21 Polaris Sales Inc 4 99 CLUTCH NOTES ...
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Страница 371: ...6 38 Polaris Sales Inc 4 99 CLUTCH This Page Blank ...
Страница 372: ...6 39 Polaris Sales Inc 4 99 CLUTCH ENGINE BRAKING SYSTEM EBS Clutch ...
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Страница 429: ...7 38 Polaris Sales Inc 4 99 FINAL DRIVE Rear Drive ...
Страница 453: ...7 62 Polaris Sales Inc 4 99 joints and CV joint boots ...
Страница 459: ...7 68 Polaris Sales Inc 4 99 FINAL DRIVE Independent Rear Suspension Exploded View Dual CV Shaft Dual U Joint or ...
Страница 462: ...7 71 Polaris Sales Inc 4 99 FINAL DRIVE Center Front Chain Tightener Exploded View ...
Страница 463: ...NOTES ...
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Страница 517: ...8 52 Polaris Sales Inc 4 99 TRANSMISSION Type V Shaft Chain Transmission Transmission Exploded View ...
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Страница 620: ...ELECTRONIC SPEEDOMETER WIRING DIAGRAM PVT MODELS 10 51 Polaris Sales Inc 4 99 ...
Страница 630: ... Polaris Industries Inc 4 99 ELECTRICAL Wiring Diagram 1999 Trail Blazer ...
Страница 631: ... Polaris Industries Inc 4 99 ELECTRICAL Wiring Diagram 1999 Trail Boss ...
Страница 632: ... Polaris Industries Inc 4 99 ELECTRICAL Wiring Diagram 1999 Xplorer 300 Xpress 300 ...
Страница 633: ... Polaris Industries Inc 4 99 ELECTRICAL Wiring Diagram 1999 Sportsman 335 ...
Страница 634: ... Polaris Industries Inc 4 99 ELECTRICAL Wiring Diagram 1999 Sport 400 ...
Страница 635: ... Polaris Industries Inc 4 99 ELECTRICAL Wiring Diagram 1999 Scrambler 400 Early ...
Страница 636: ... Polaris Industries Inc 4 99 ELECTRICAL Wiring Diagram 1999 Scrambler 400 Late ...
Страница 637: ... Polaris Industries Inc 4 99 ELECTRICAL Wiring Diagram 1999 Xplorer 400 ...
Страница 638: ... Polaris Industries Inc 4 99 ELECTRICAL Wiring Diagram 1999 Scrambler 500 ...
Страница 639: ... Polaris Industries Inc 4 99 ELECTRICAL Wiring Diagram 1999 Magnum 500 ...
Страница 640: ... Polaris Industries Inc 4 99 ELECTRICAL Wiring Diagram 1999 Sportsman 500 Sportsman 500 RSE ...
Страница 641: ... Polaris Industries Inc 4 99 ELECTRICAL Wiring Diagram 1999 Worker 500 International ...
Страница 642: ... Polaris Sales Inc 99 00 ATV Update 12 99 ELECTRICAL Wiring Diagram 1999 Big Boss 500 6x6 ...
Страница 643: ... Polaris Sales Inc 99 00 ATV Update 12 99 ELECTRICAL Wiring Diagram 2000 Trail Blazer ...
Страница 644: ... Polaris Sales Inc 99 00 ATV Update 12 99 ELECTRICAL Wiring Diagram 2000 Xplorer 4x4 ...
Страница 645: ... Polaris Sales Inc 99 00 ATV Update 12 99 ELECTRICAL Wiring Diagram 2000 Trail Boss 325 ...
Страница 646: ... Polaris Sales Inc 99 00 ATV Update 12 99 ELECTRICAL Wiring Diagram 2000 Magnum 325 2x4 ...
Страница 647: ... Polaris Sales Inc 99 00 ATV Update 12 99 ELECTRICAL Wiring Diagram 2000 Magnum 325 4x4 ...
Страница 648: ... Polaris Sales Inc 99 00 ATV Update 12 99 ELECTRICAL Wiring Diagram 2000 Xpedition 325 ...
Страница 649: ... Polaris Sales Inc 99 00 ATV Update 12 99 ELECTRICAL Wiring Diagram 2000 Sportsman 335 Early ...
Страница 650: ... Polaris Sales Inc 99 00 ATV Update 12 99 ELECTRICAL Wiring Diagram 2000 Sportsman 335 Late RU WKH IROORZLQJ PRGHOV DQG ...
Страница 651: ... Polaris Sales Inc 99 00 ATV Update 12 99 ELECTRICAL Wiring Diagram 2000 Xplorer 400 ...
Страница 652: ... Polaris Sales Inc 99 00 ATV Update 12 99 ELECTRICAL Wiring Diagram 2000 Scrambler 400 2x4 ...
Страница 653: ... Polaris Sales Inc 99 00 ATV Update 12 99 ELECTRICAL Wiring Diagram 2000 Scrambler 400 4x4 ...
Страница 654: ... Polaris Sales Inc 99 00 ATV Update 12 99 ELECTRICAL Wiring Diagram 2000 Xpedition 425 ...
Страница 655: ... Polaris Sales Inc 99 00 ATV Update 12 99 ELECTRICAL Wiring Diagram 2000 Magnum 500 Early ...
Страница 656: ... Polaris Sales Inc 99 00 ATV Update 12 99 ELECTRICAL Wiring Diagram 2000 Magnum 500 Late ...
Страница 657: ... Polaris Sales Inc 99 00 ATV Update 12 99 ELECTRICAL Wiring Diagram 2000 Scrambler 500 Early ...
Страница 658: ... Polaris Sales Inc 99 00 ATV Update 12 99 ELECTRICAL Wiring Diagram 2000 Scrambler 500 Late ...
Страница 659: ... Polaris Sales Inc 99 00 ATV Update 12 99 ELECTRICAL Wiring Diagram 2000 Sportsman 500 Early ...
Страница 660: ... Polaris Sales Inc 99 00 ATV Update 12 99 ELECTRICAL Wiring Diagram 2000 Sportsman 500 Late ...