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APPLICATION

Verify accessory fitment at Polaris.com.

BEFORE YOU BEGIN

Read these instructions and check to be sure all parts and tools are accounted for.
Please retain these installation instructions for future reference and parts ordering
information.

KIT CONTENTS

This Kit includes:

REF

QTY

PART DESCRIPTION

PART NUMBER

Handlebar Switch

2205636

Control Box

2413444

Wireless Remote Kit

2879316

Cable Ties, Nylon

Screw, Hex Flange - M8 X 1.25 X 25

Mounting Bracket

1022577

Winch - 3500 HDDS

2206383

Hook, Winch Latch

2411836

Instr 9927475

Rev 01 2017-02

Page 1 of 14

P/N 2882242

SPORTSMAN

POLARIS

PRO HD WINCH

KIT

Содержание SPORTSMAN PRO HD 2882242

Страница 1: ...ce and parts ordering information KIT CONTENTS This Kit includes REF QTY PART DESCRIPTION PART NUMBER 1 1 Handlebar Switch 2205636 2 1 Control Box 2413444 3 1 Wireless Remote Kit 2879316 4 5 Cable Ties Nylon 5 4 Screw Hex Flange M8 X 1 25 X 25 6 1 Mounting Bracket 1022577 7 1 Winch 3500 HDDS 2206383 8 1 Hook Winch Latch 2411836 Instr 9927475 Rev 01 2017 02 Page 1 of 14 P N 2882242 SPORTSMAN POLARI...

Страница 2: ...ng Guide 9923644 1 Instructions 9927475 Service Handle includes freespool handle and screw 2205265 Items marked are included in Hardware Kit PN 2880643 TOOLS REQUIRED Safety Glasses Socket Set Metric Screwdriver Phillips Wire Cutter Hex Key Set Metric Socket Set Torx Bit IMPORTANT Your SPORTSMAN POLARIS PRO HD WINCH KIT is exclusively designed for your vehicle Please read the installation instruct...

Страница 3: ...r Sportsman XP winch kit and reassemble the contactor and wiring to match below image You will need to download instructions manual PN 9927474 and follow those instructions for final installation ABOVE IMAGE REFERS TO KIT PN 2882241 PREPARATION 1 Place vehicle in PARK Turn key to OFF position and remove from vehicle 2 Detach the rubber latch B on both sides to open front rack A 3 Open the front ra...

Страница 4: ...l injury may occur 7 Disconnect the black negative H and red positive G cables from the bus bar 8 Remove the accessory front brushguard from vehicle if equipped 9 Remove lower front bumper cover J from vehicle by removing four bolts K as shown Retain bolts for use during reinstallation 10 Remove winch cover L from the lower front bumper cover J If you plan to use a plow remove winch cover from the...

Страница 5: ...E If you have a Utility model the brackets supporting the front steel bumper will interfere with the blue and yellow wires in the stock configuration as seen above You will need to loosen the nuts holding the blue and yellow wires to the contactor rotate them as shown below and then re tighten the nuts Refer to image below for proper routing 2 Locate white contactor connection M on winch assembly ...

Страница 6: ...photo below Connect white electrical connectors for the control box as seen in the top photo of the Electrical Connections Reference Guide section of the instruction manual 2 Route power wires to battery area and connect red or orange wire from control box to orange wire on the vehicle s main wire harness as seen below Route black wires from control box w to black ground terminal area near the bus...

Страница 7: ...wires to the bus bar terminals along with winch power cables f d using existing fastenersP Also connect black wires on the wireless remote receiver box e and control box w to battery negative ground terminal at this time 4 Secure all remaining wires to vehicle main wire harness using cable ties as shown HANDLEBAR SWITCH INSTALLATION 1 Install the handlebar switch q using the supplied screws P onto...

Страница 8: ...ver L If you do not plan to use a plow reinstall winch cover L 2 Reinstall accessory front brushguard if equipped 3 Reconnect battery red positive and black negative cables to battery terminals at this time 4 Reinstall the front cover E using retained screws D 5 Close the front rack A and secure in place using rubber latches B 6 With the vehicle key in the ON position check winch for proper operat...

Страница 9: ...ree seconds or until the LED light on the remote turns on If the vehicle is on so that the winch is receiving power the wireless remote should operate the winch as if you were using the winch switch q located on the handlebar If the remote is not operating properly see the troubleshooting information at the end of the instructions The remote will automatically turn itself off after 30 seconds of i...

Страница 10: ...g steps are given in that section to help diagnose and correct any problems GEAR SELECTION WARNING Attempting to shift the winch while the rope is under tension is dangerous and can result in injuries or death Make sure the winch rope is not in tension before shifting the winch between gears Your winch is equipped with three different gear settings High Neutral and Low When in neutral the N markin...

Страница 11: ...gears TROUBLESHOOTING If your winch Autostop is not functioning properly below is a short guide that can help you diagnose and correct the problem SYMPTOM POSSIBLE CAUSES RECOMMENDED SOLUTION Dead Vehicle Battery Check to ensure that both the wireless remote receiver and control box power wires are connected to keyed power and not directly to the positive battery terminal Rewire to ensure wiring i...

Страница 12: ...es not move Winch not in proper gear Rotate gear knob fully into L or H then recheck Winch operates too slowly Winch in wrong gear Rotate gear knob into proper gear then recheck Winch improperly loaded The winch operates slowly in Low gear In High Rapid Recovery the winch operates quickly but can be slowed if there is a load on the rope or if the rope is bound up inside the spool area Check that t...

Страница 13: ...1 2017 02 Page 13 of 14 ELECTRICAL CONNECTION REFERENCE GUIDE Winch with auto fairlead wireless remote and handle bar switch Winch with auto fairlead and handle bar switch Winch with roller fairlead and handle bar switch ...

Страница 14: ...ACK FORM A feedback form has been created for the installer to provide any comments questions or concerns about the installation instructions The form is viewable on mobile devices by scanning the QR code or by clicking HERE if viewing on a PC FEEDBACK FORM ...

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