10.3
ELECTRICAL
10
9924125 - 2013
RANGER
RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
GENERAL INFORMATION
Special Tools
SPX Corp:
1-800-328-6657 or http://polaris.spx.com/
Electrical Service Notes
Keep the following notes in mind when diagnosing an
electrical problem:
• Refer to wiring diagram for stator and electrical
component resistance specifications.
• When measuring resistance of a component that
has a resistance value under 10 Ohms, remember
to subtract meter lead resistance from the reading.
Connect the leads together and record the
resistance. The resistance of the component is
equal to tested value minus the lead resistance.
• Become familiar with the operation of your meter.
Be sure leads are in the proper jack for the test
being performed (i.e. 10A jack for current
readings). Refer to the Owner’s Manual included
with your meter for more information.
• Voltage, amperage, and resistance values
included in this manual are obtained with a
Fluke™ 77 Digital Multimeter (PV-43568). This
meter is used when diagnosing electrical
problems. Readings obtained with other meters
may differ.
• Pay attention to the prefix on the multimeter
reading (K, M, etc.) and the position of the decimal
point.
• For resistance readings, isolate the component to
be tested. Disconnect it from the wiring harness or
power supply.
Under-Dash Components
The following switches and components can be accessed
underneath the instrument / dash panel:
• Speedometer
• Digital Wrench Diagnostic Connector
• AWD Switch
• Headlamp Switch
• 12 Vdc Accessory Power Point
• Ignition Switch
• Fuse / Relay Box
SWITCHES / CONTROLS
Brake Light Switch
1.
The brake switch can be accessed by removing the
driver’s seat (RZR / RZR S) or the left rear passenger
seat (RZR 4). The switch is located under the outer
PVT cover along the lower frame. The brake
pressure switch is installed into the cross fitting block.
2.
Disconnect wire harness from switch and connect an
ohmmeter across switch contacts. The reading
should be infinite (OL).
3.
Apply the brake and check for continuity. If there is no
continuity or if resistance is greater than 0.5 ohms,
clean the switch terminals. Re-test and replace switch
if necessary.
Part Number
Tool Description
PV-43568
Fluke™ 77 Digital Multimeter
PV-43526
Connector Test Kit
2870630
Timing Light
PU-50338
Battery Hydrometer
2460761
Hall Effect Sensor Probe Harness
2871745
Static Timing Light Harness
-
Digital Wrench™ (see Chapter 4)
Brake Switch
PVT Cover
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