Plockmatic SQF-200 SquareFolder Скачать руководство пользователя страница 59

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SQF-4-10

12 February 2007

FAULT CODE DESCRIPTION

SQF-203

Fault code SQF-203, indicates that during Run the Clamp sensor (SQF-Q6), was not blocked
within timeout.

Initial Actions

Make sure that the sensor is clean.

Make sure that the Clamp sensor (SQF-Q6), is installed correctly.

Check fuse F3 on the Squarefolder Transformer.

Procedure

Enter the Service mode and select Clamp sensor (SQF-Q6) in check sensors. Block, then unblock, the Q6 sensor with a
sheet of paper.

The Clamp sensor (SQF-Q6) sensor indicates :0 when the sensor is blocked, and :1 when the sensor

is not blocked?
Y

Go to SQF-014 fault code.

1. Make sure that nothing interferes with the paper path.
2. Make sure that the Feeding belts are moving as they should.
3. Clean the Feeding belts.

SQF-202

Fault code SQF-202, indicates that at ”initialization” or during Run the Infeed sensor (SQF-Q5),
was blocked exceeding timeout.

Initial Actions

Make sure that the sensor is clean.

Make sure that the Infeed sensor (SQF-Q5), is installed correctly.

Check fuse F3 on the Squarefolder Transformer.

Procedure

Enter the Service mode and select Infeed sensor (SQF-Q5) in check sensors. Block, then unblock, the Q5 sensor with a
sheet of paper.

The Infeed sensor (SQF-Q5) sensor indicates :0 when the sensor is blocked, and :1 when the sensor

is not blocked?
Y

Go to SQF-013 fault code.

1. Make sure that nothing interferes with the paper path.
2. Make sure that the Feeding belts are moving as they should.
3. Clean the Feeding belts.

SQF-201

Fault code SQF-201, indicates that during Run (Operation) the Infeed sensor (SQF-Q5), was not
blocked within timeout after the exit signal from the Trimmer, was detected.

Initial Actions

Make sure that the sensor is clean.

Make sure that the Infeed sensor (SQF-Q5), is installed correctly.

Check fuse F3 on the Squarefolder Transformer.

Procedure

Enter the Service mode and select Infeed sensor (SQF-Q5) in check sensors. Block, then unblock, the Q5 sensor with a
sheet of paper.

The Infeed sensor (SQF-Q5) sensor indicates :0 when the sensor is blocked, and :1 when the sensor

is not blocked?
Y

Go to SQF-013 fault code.

Make sure that nothing interferes with the paper coming out from the Trimmer, and going into the Squarefolder.

Содержание SQF-200 SquareFolder

Страница 1: ...Provided By http www MyBinding com http www MyBindingBlog com Plockmatic SQF200 Squarefolder Service Manual ...

Страница 2: ...SQUAREFOLDER SQF 200 SERVICE MANUAL 12 February 2007 Subject to change ...

Страница 3: ...Page intentionally blank ...

Страница 4: ...R MOTOR FRONT REAR SENSORS Q2 AND Q3 SQF 3 16 3 3 3 CLAMP MOTOR HOME POSITON SENSOR Q4 SQF 3 17 3 3 4 INFEED OUTFEED SENSORS Q5 AND Q7 SQF 3 18 3 3 5 CLAMP SENSOR Q6 SQF 3 20 3 3 6 MOTOR M4 ENCODER SENSOR Q8 SQF 3 21 3 3 7 TOP COVER INTERLOCK SWITCHES S2 S4 SQF 3 22 3 3 8 UPPER TRANSPORT BELT CLUTCHES SOL1 SOL3 SQF 3 23 3 3 9 LOWER TRANSPORT BELT CLUTCHES SOL2 SOL4 SQF 3 24 3 4 BELTS SQF 3 25 3 4 ...

Страница 5: ...6 DETAILED SECTION DESCRIPTION 6 1 ELECTRICAL COMPONENT LIST SQF 6 1 6 1 1 COMPONENT LAYOUT SQF 6 2 6 2 BOARD STRUCTURE SQF 6 5 6 2 1 CONTROLLER MD6DC D SQF 6 5 6 3 PRINCIPLE OF OPERATION SQF 6 7 SPECIFICATIONS SPECIFICATIONS SQF Spc 1 WIRING Squarefolder SQF Wir 1 ...

Страница 6: ...SQF 1 1 29 November 2006 Installation 1 INSTALLATION PROCEDURE 1 1 INSTALLATION PROCEDURE Squarefolder installation procedure is located in the Booklet Maker BM 200 Service Manual 1 6 ...

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Страница 8: ...29 November 2006 Preventive Maintenance 2 PREVENTIVE MAINTENANCE SCHEDULE 2 1 PREVENTIVE MAINTENANCE SCHEDULE Squarefolder preventive maintenace schedule is located in the Booklet Maker BM 200 Service Manual 2 ...

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Страница 10: ...SQF 3 1 Replacement Adjustment 29 November 2006 3 REPLACEMENT AND ADJUSTMENT 3 1 COVERS 3 1 1 FRONT COVER COVERS A Removal 1 Open top cover 2 Remove screws A x 3 3 Remove screws B x 2 A B ...

Страница 11: ...SQF 3 2 29 November 2006 3 1 2 REAR COVER A A Removal 1 Loosen screws A x 2 NOTE Lift out lower part and unhook the Rear cover COVERS ...

Страница 12: ...1 Open Top cover 2 Remove nuts A x 4 3 Remove nuts B and remove locking bracket x 2 4 Tilt machine 3 1 6 5 Remove nuts C x 2 Replacement 4 Reverse the removal procedure NOTE Make sure that the springs to the Upper Transport Belts are in correct position A C COVERS B Bottom view ...

Страница 13: ...joint A NOTE Press plastic stud from pivot point 2 Remove screws B x 2 3 Remove Front and Rear cover 3 1 1 3 1 2 4 Remove screws C x 2 5 Remove Belt Stacker hangers E x 2 6 Remove screws F x 4 7 Lift Out feed cover carefully and disconnect wiring to sensor Q7 Phototransistor G x 1 C B Front view Rear view D ...

Страница 14: ...SQF 3 5 Replacement Adjustment 29 November 2006 E F G Top view Outfeed cover slightly tilted ...

Страница 15: ...2006 3 1 5 TOP COVER Removal 1 Open Top cover 2 Remove Top cover gas spring lower end from joint A NOTE Press plastic stud from pivot point 3 Remove screws B x 4 B A COVERS Bad Top cover too low Good Bad Top cover too high ...

Страница 16: ...t B in the Squarefolder base 6 Turn foot screw C on the Service bracket until the Service bracket firmly contacts the floor 7 Remove the screw D securing the machine with the base 8 Remove Front cover 3 1 1 9 Remove Rear cover 3 1 2 10 Loosen screws E half a turn One on each side x 2 COVERS A B C D WARNING Squarefolder may Tip Install Service bracket before separating the Square folder from the Tr...

Страница 17: ... view Front view machine tilted Rear view machine tilted CAUTION When lowering or raising the machine lift in infeed area only G E 12 Tilt machine by lifting infeed cover 13 Secure machine with both the screws G One on each side Use the screws previously removed from F x2 WARNING When tilting SQF 200 make sure to tighten BOTH screws G one on each side ...

Страница 18: ...connect the motor connectors x 2 5 Remove screws C x 4 6 Remove Motor Replacement 1 Reinstall the motor and secure it by tighten screws C x 4 2 Connect the motor connectors x 2 NOTE The Orange wire on and the Violet wire on 3 Reverse the rest of the removal procedure 3 2 MOTORS 3 2 1 TRANSPORT BELT MOTOR M1 MOTORS M1 C A B ...

Страница 19: ... allen screw A x 1 4 Remove screws B x4 5 Disconnect the Motor x 2 6 Remove Motor Replacement 1 Reinstall the motor but do not tighten screws B x 4 2 Connect the motor connectors x 2 NOTE The Orange wire on and the Violet wire on 3 Reverse the rest of the removal procedure 4 Perform Stop Gate adjustment B 3 5 2 A B ...

Страница 20: ...isconnect the motor connectors x 2 5 Remove screws C holding Motor bracket x 4 6 Remove screws holding Motor bracket x 3 Replacement 1 Mount Motor to Motor bracket x 3 2 Reinstall motor by tighten screw C x 4 3 Connect the motor connectors x 2 NOTE The Orange wire on 1 and the Violet wire on 2 4 Reverse the rest of the removal procedure MOTORS M3 A C C B C CAUTION Be careful not to damage sensor S...

Страница 21: ...ikes the Booklet first as the roller moves from the home position left and right 1 Remove outfeed cover 3 1 4 2 Move Roller Motor Assembly towards center of clamps 3 Stop Pressure Roller from moving by pressing with your fingers towards the Pressure Roller and out from the Clamps 4 Move Roll Motor Assembly 20 to 30 mm s 1 sideways MOTORS M4 ...

Страница 22: ...r plug M4 and sensor plug J26 A from wire harness x 2 3 Move Roller Motor assembly towards centre of the clamps 4 Remove E Clips B x 2 5 Lift out Motor and Pressure Roller C upwards 6 Cut cable ties D all the way to connectors when removing complete Motor M4 B O rings C D A MOTORS Rear view Outfeed view ...

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Страница 24: ...2006 Removal 1 Tilt machine 3 1 6 2 Disconnect connector A x 1 3 Remove screws B x 2 3 Loosen screw C x 1 4 Remove screw D and sensor E SENSORS AND SWITCHES 3 3 SENSORS AND SWITCHES 3 3 1 STOP GATE SENSOR Q1 C A B B D E Front view machine tilted ...

Страница 25: ...OLLER MOTOR FRONT REAR SENSORS Q2 AND Q3 Removal 1 Remove Outfeed Cover 3 1 4 2 Move Roller Motor assembly towards center of the clamps 3 Disconnect connector A x 1 4 Remove screw B x 1 SENSORS AND SWITCHES Sensor Q3 Sensor Q2 A B A B ...

Страница 26: ...SQF 3 17 Replacement Adjustment 29 November 2006 3 3 3 CLAMP MOTOR HOME POSITON SENSOR Q4 SENSORS AND SWITCHES Removal 1 Remove Outfeed Cover 3 1 4 2 Disconnect connector A x1 3 Remove screw B x1 A B ...

Страница 27: ...1 Open Top Cover 2 Disconnect connector A x 1 3 Remove nut B x 1 4 Remove LED C Removal Q5 phototransistor 1 Tilt machine 3 1 6 2 Disconnect connector D x 1 3 Remove nut E x 1 4 Remove Phototransistor F Phototransistor LED White Red SENSORS AND SWITCHES Infeed Sensor Q5 C A B D F E ...

Страница 28: ...d Cover 3 1 4 2 Disconnect connector A x 1 3 Remove nut B x 1 4 Remove LED C Removal Q7 phototransistor 1 Tilt machine 3 3 6 2 Disconnect connector D x 1 3 Remove nut E x 1 4 Remove Phototransistor F SENSORS AND SWITCHES Outfeed Sensor Q7 Phototransistor LED White Red C A B D F E ...

Страница 29: ...SQF 3 20 29 November 2006 SENSORS AND SWITCHES 3 3 5 CLAMP SENSOR Q6 A Removal 1 Tilt machine 3 1 6 2 Disconnect connector A x 1 3 Remove screw B x 1 4 Remove sensor C B C Bottom view ...

Страница 30: ...6 MOTOR M4 ENCODER SENSOR Q8 Removal 1 Remove Outfeed Cover 3 1 4 2 Loosen allen screw A and remove Tacho Disc B x 1 2 Disconnect connector C x 1 3 Remove sensor D Replacement 1 Reverse the removal procedure NOTE Install Encoder Disc in centre E of slot in sensor A C D D B E ...

Страница 31: ... Replacement 1 Connect connectors C x 4 NOTE Connect the connectors according to figures 2 Reinstall switches SQF S4 E and SQF S2 F 3 Reinstall the nuts and screws D x 2 x 2 NOTE Do not tighten the nuts to hard that will result in broken switches 4 Reverse the removal procedure NOTE When opening the Top Cover make sure the soft interlock switch F breaks before the hard interlock switch E SENSORS A...

Страница 32: ...SQF 3 23 Replacement Adjustment 29 November 2006 SENSORS AND SWITCHES 3 3 8 UPPER TRANSPORT BELT CLUTCHES SOL1 SOL3 Removal 1 Remove Upper Transport Belt 3 4 1 2 Remove belt B 3 Remove screw A x 1 A B ...

Страница 33: ...SQF 3 24 29 November 2006 SENSORS AND SWITCHES Removal 1 Tilt machine 3 1 6 2 Pulley A 3 Remove E Clips B x2 4 Lift out shaft 5 Remove screw C x 1 A C B 3 3 9 LOWER TRANSPORT BELT CLUTCHES SOL2 SOL4 ...

Страница 34: ... Rear cover 3 1 1 3 1 2 2 Remove R pin A and remove upper gear B x 1 3 Remove E Clip C and bushing D x1 4 Remove E Clip E and bushing F x1 5 Disconnect clutches H 6 Move the shaft towards the transformer Lift up rear end of shaft G and remove shaft BELTS A B C D E F F G Rear view Front view Front view Top view H ...

Страница 35: ...Remove Upper Transport Belt 3 4 1 2 Remove Infeed cover 3 1 3 3 Loosen nut A to transformer x 1 4 Rotate the Fuse plate CW B 5 Tilt machine 3 1 6 6 Remove R pin C and remove middle gear D x 1 7 Remove E Clip E and bushing F x 1 A B C D C D Front view Front view Top view ...

Страница 36: ... 3 27 Replacement Adjustment 29 November 2006 BELTS 10 Cut cable ties J x 5 G H I J 8 Remove Screw G x 1 9 Remove E Clips H and bushings I x 2 Front view machine tilted Rear view machine tilted Bottom view ...

Страница 37: ...x 2 14 Remove nuts N holding the Sliding plate O x 4 15 Gently lift the Sliding plate 16 Gently slide off the belts P to rear side K K L M N O P BELTS 11 Disconnect connectors Q5 Q6 Q7 P20 and P21 K x 5 12 Remove connectors J20 and J21 L from machine frame x 2 Bottom view Bottom view ...

Страница 38: ...R TRANSPORT BELT Removal 1 Open the Top cover 2 Lift the upper Feed belt assembly 3 Lift the lower Feed belt and remove Teflon tape Replacement 1 Mount the new teflon tape straps between the cut outs for the rollers and on each side of the cut outs for the cable ties BELTS ...

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Страница 40: ...r paper guide 4 Tilt machine 3 1 6 5 Remove linkage shafts B holding the upper clamp on front side by removing E clip C on the side of the linkage shafts which has a D shaped end x 1 6 Remove linkage shafts holding the upper clamp on rear side by removing E clip on the side of the linkage shafts which has a chamfered end x 1 7 Remove the two brass guides D on the PCB side of the machine x 6 C A Ou...

Страница 41: ...r cage E not the motor and remove the ball bearings from the rail downwards F G H 10 Loosen the lower clamp F by tapping gently using a plastic hammer G on lower clamp front side until the spring pressure is relieved 11 Hold the roller cage down and remove the lower set clamp ...

Страница 42: ... the E clips on both front and rear side x 2 NOTE Make sure flat end corresponds to flat on linkage 8 Turn linkage to press down the lower clamp I 9 Push lower clamp in position 10 Mount brass guides without tightening the screws x 6 NOTE Grease the brass guides 11 Press the brass guides together and tighten the screws There should be no play between guides and clamps x 6 CAUTION The clamps must b...

Страница 43: ...sheet booklets of 80 gsm 20lb bond from the Copier 5 Check appearance of booklets according to pictures above 6 Turn Adjustment Nuts A to obtain correct result NOTE Adjustment Nuts can be reached through outfeed cover 7 In SQF 200 Service set Adjust mode to OFF Service manual BM 200 5 6 8 Run 6 sheet booklets of 80 gsm 20lb bond from the Collator 9 Check appearance of booklets according to picture...

Страница 44: ...otor or stop gate has been replaced 1 Tilt machine 3 1 6 2 Turn Stop Gate Cam using the Stop Gate Motor so that Stop Gate is in upper position 3 Measure between Lower Clamp B and Stop Gate C on one side only which side does not matter Distance D should be 7 5 0 2 mm 4 Loosen Stop Gate Motor M2 mounting screws and move Stop Gate Motor to obtain measurement x 4 5 Perform Stop Gate Adjustment A ...

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Страница 46: ... is loaded in the PCB 3 6 PCB 3 6 1 PCB MD6DC D ON C A B CAUTION ESD Hazard ESD Electrostatic Discharge can cause software crashes data and or communications problems Failure to use proper ESD pro cedures will cause damage to electronic components example PCBs ESD problems can be minimized by maintaining all machine ground con nections ensuring the proper handling of circuit boards and sensors Use...

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Страница 48: ...ble to change the Transformer setting Removal 1 Remove Front Cover 3 1 1 Adjustment 1 Measure the wall outlet voltage 2 Tap the Transformer to the appropriate setting according to the label on the Transformer by moving cable A NOTE Do not move cable B Replacement 1 Reverse the removal procedure A B Transformer in picture tapped for 230V ...

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Страница 50: ...sensor is Faulty SQF 4 8 SQF 016 SQF Q7 Outfeed sensor is Faulty SQF 4 8 SQF 150 36V input low SQF 4 9 SQF 151 36V input high SQF 4 9 SQF 152 SQF SW1 2 3 or 4 Interlock switch Squarefolder is Faulty SQF 4 9 SQF 201 SQF Q5 Infeed sensor was Not blocked within timeout SQF 4 10 SQF 202 SQF Q5 Infeed sensor was Blocked exceeding timeout SQF 4 10 SQF 203 SQF Q6 Clamp sensor was Not blocked within timeo...

Страница 51: ... D P3 from PCB D Measure between J3 6 and J3 7 PWM 36V and ground The voltage is approximately 18 VDC Y N Replace PCB D Replace wire Harness Replace motor SQF M1 SQF 003 Fault code SQF 003 indicates that the Stop gate motor SQF M2 does not receive any displace ment pulses Initial Actions Check Fuse F2 on the Squarefolder Transformer Check Fuse F3 on the Squarefolder Transformer Enter the Service m...

Страница 52: ...Replace motor SQF M2 2 Replace PCB D SQF 006 Fault code SQF 006 indicates that the Stop gate motor SQF M2 had a Cycle time out Initial Actions Check Fuse F2 on the Squarefolder Transformer Check Fuse F3 on the Squarefolder Transformer Enter the Service mode and select Stop gate motor SQF M2 in check motors Make sure that the Stop gate motor Home position sensor SQF Q1 is installed correctly Proced...

Страница 53: ...ty and no Short circuit Y N Replace wire Harness Connect plug D P13 and D P14 to PCB D Measure between the red wire Q4 and the black wire Q4 5V and ground The voltage is approximately 5 VDC Y N Replace wire Harness Replace PCB D Replace the SQF M3 FAULT CODE DESCRIPTION SQF 007 Fault code SQF 007 indicates that the Clamp motor SQF M3 has a short circuit Initial Actions Check Fuse F2 on the Squaref...

Страница 54: ...ug D P2 from PCB D Check wires for Short circuit across the leads of the Orange wire M4 to D P2 12 violet and the Violet wire M4 to D P2 3 orange Is there Short circuit Y N Replace PCB D Replace wire Harness Replace motor SQF M4 SQF 011 Fault code SQF 011 indicates that the Roller motor SQF M4 has an Open circuit Initial Actions Check Fuse F2 on the Squarefolder Transformer Procedure Disconnect th...

Страница 55: ...rcuit from the white wire Q3 to D P13 8 Is there Continuity and no Short circuit Y N Replace wire Harness Connect plug D P13 and D P14 to PCB D Measure between the red wire Q3 and the black wire Q3 5V and ground The voltage is approximately 5 VDC Y N Replace wire Harness Replace PCB D Enter the Service mode and select Roller motor Rear Home position sensor SQF Q2 in check sensors The Roller motor ...

Страница 56: ...dicates that the Infeed sensor SQF Q5 is faulty Initial Actions Make sure that the sensor is clean Make sure that the Infeed photo transistor sensor and the Infeed LED sensor SQF Q5 is installed correctly Check fuse F3 on the Squarefolder Transformer Procedure Disconnect plug D P13 from PCB D Measure between J13 23 and J13 16 5V and ground The voltage is approxima tely 5 VDC Y N Replace PCB D Disc...

Страница 57: ...und The voltage is approximately 5 VDC Y N Disconnect plug D P13 from PCB D Measure between J13 18 and J13 19 5V and ground The voltage is approximately 5 VDC Y N Replace PCB D Replace wire Harness Replace Outfeed photo transistor sensor Q7 FAULT CODE DESCRIPTION SQF 015 Fault code SQF 015 indicates that the Clamp sensor SQF Q6 is faulty Initial Actions Make sure that the Clamp sensor SQF Q6 is in...

Страница 58: ...oklet Maker and make sure the Squarefolder is powered off Check Fuse F2 on the Squarefolder Transformer Check that the Transformer is tapped to the correct voltage according to 3 7 1 Procedure Measure the Interlock switches SW1 SW2 SW3 and SW4 and make sure that they are OK Are all switches OK Y N Replace the faulty switch Make sure Switch SW1 SW2 SW3 and SW4 is interlocked Power ON the Booklet Ma...

Страница 59: ...Check fuse F3 on the Squarefolder Transformer Procedure Enter the Service mode and select Infeed sensor SQF Q5 in check sensors Block then unblock the Q5 sensor with a sheet of paper The Infeed sensor SQF Q5 sensor indicates 0 when the sensor is blocked and 1 when the sensor is not blocked Y N Go to SQF 013 fault code 1 Make sure that nothing interferes with the paper path 2 Make sure that the Fee...

Страница 60: ... installed correctly Check fuse F3 on the Squarefolder Transformer Procedure Enter the Service mode and select Outfeed sensor SQF Q7 in check sensors Block then unblock the Q7 sensor with a sheet of paper The Outfeed sensor SQF Q7 sensor indicates 0 when the sensor is blocked and 1 when the sensor is not blocked Y N Go to SQF 016 fault code 1 Make sure that nothing interferes with the paper path 2...

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Страница 62: ... CONDITION Rating Fuse Symptom at power on 115V 210 230V F1 6 3A 3 15A SQF setting option gone from BM 200 UI F2 10A 10A Fault in area E SQF 150 F3 2A 2A SQF setting option gone from BM 200 UI F4 Not in use in the SQF 200 configuration WARNING ONLY USE SLOW BLOW FUSES F3 F2 F4 F1 ...

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Страница 64: ...ED is OFF D15 Green LED permanently OFF It has no direct function in this configuration LED S D1 D2 D15 CAUTION ESD Hazard ESD Electrostatic Discharge can cause software crashes data and or communications problems Failure to use proper ESD pro cedures will cause damage to electronic components example PCBs ESD problems can be minimized by maintaining all machine ground con nections ensuring the pr...

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Страница 66: ...using a voltmeter The voltage will be shown on the voltmeter Range 4 9 5 1V GND PGND Ground Power Ground is the negative reference when measuring either unregulated 36V UNREG or 5V VCC TEST POINTS GND PGND VCC UNREG CAUTION ESD Hazard ESD Electrostatic Discharge can cause software crashes data and or communications problems Failure to use proper ESD pro cedures will cause damage to electronic comp...

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Страница 68: ...Service Tables SQF 5 1 29 November 2006 5 SERVICE TABLES 5 1 SERVICE TABLES Squarefolder service tables is located in the Booklet Maker BM 200 Service Manual 5 ...

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Страница 70: ...osition sensor 6 2 SQF Q4 Clamp motor Home position sensor 6 2 SQF Q5 Infeed sensor Phototransistor 6 2 SQF Q5 Infeed sensor LED 6 2 SQF Q6 Clamp sensor 6 2 SQF Q7 Outfeed sensor Phototransistor 6 2 SQF Q7 Outfeed sensor LED 6 2 SQF Q8 Roller motor sensor 6 2 SQF SW1 External interlock device interlock switches 6 4 SW3 SQF SW2 Top cover interlock switches 6 4 SW4 PCB MD6DC D 6 5 Stacker Receptacle...

Страница 71: ...er 2006 SQF Q4 SQF Q2 SQF Q3 COMPONENT LAYOUT SQF Q7 SQF Q6 SQF Q5 SQF Q1 SQF M1 SQF M3 SQF M4 SQF Q8 SQF M2 Top view Front view Set Clamp view seen from Outfeed view 6 1 1 COMPONENT LAYOUT SQF SOL2 4 SQF SOL1 3 SQF Q10 ...

Страница 72: ... 6 3 29 November 2006 Detailed De scription COMPONENT LAYOUT Stacker recep tacle COM SQF 200 Terminator Power recepta cle Line Filter F1 Top cover Interlock switches S2 S4 Rear view Com SQF200 PowerSQF200 ...

Страница 73: ...SQF 6 4 29 November 2006 COMPONENT LAYOUT Set counter PCB MD6DC D Rectifier Capacitor Transformer F2 F3 Top view Inside machine Rear view Front view ...

Страница 74: ...s for bi directional motor with higher current MF is for one directional motor with higher current One of three solenoid drives is used for the electro mechanical counter 6 2 BOARD STRUCTURE 6 2 1 CONTROLLER MD6DC D SQF 6 5 29 November 2006 Detailed De scription BOARD STRUCTURE ...

Страница 75: ...6 2 1 CONTROLLER MD6DC D CONTINUES SQF M3 ST M1 Set counter SQF M1 SQF M4 SQF M2 SOL 1 2 SOL 3 4 SQF 6 6 29 November 2006 BOARD STRUCTURE ...

Страница 76: ...klet is then compressed by the Set Clamps holding the booklet in place First the Stop gate moves downward and the Set Clamps compresses the Booklet The Roller motor moves rolling over the spine of the Booklet pressing it up against the Set clamps producing the Square fold look When the Square folding sequence is completed the Set Clamp moves up and releases its grip on the booklet The booklet is f...

Страница 77: ... Clamp motor Home position sensor SQF Q4 is activated deactivated and reverses until sensor SQF Q4 is activated deactivated This is done to open up the gap between the Clamps Stop Gate motor SQF M2 runs until the Stop gate sensor SQF Q1 is activated deactivated All the paper path sensors are checked SQF Q5 SQF Q6 and SQF Q7 to make sure that there is no paper in the machine The Squarefolder is now...

Страница 78: ...nergized When Clamp sensor SQF Q6 is activated Belt Stacker motor ST M1 not shown in picture continues to feed out the set When Outfeed sensor SQF Q7 is activated and deactivated Transport Belt motor SQF M1 Solenoids SOL1 SOL4 and Stacker motor ST M1 stops In OFF mode This mode is for booklets that cannot be Book folded SQF Q7 SQF M1 SQF Q5 Front view Front view SQF SOL2 4 SQF SOL1 3 ...

Страница 79: ...ted plus a certain amount of milliseconds Solenoids SQF SOL1 SOL4 deactivate immediately when Clamp sensor SQF Q6 is activated When Transport belt motor SQF M1 has stopped Clamp motor SQF M3 is energized moving the Clamps downwards When Clamp motor Home position sensor SQF Q4 is activated deactivated Motor SQF M3 is denergized When motor SQF M3 is denergized motor SQF M2 is energized moving the St...

Страница 80: ...me position SQF Q2 or SQF Q3 Clamp motor SQF M3 is energized moving the Clamps upwards Motor SQF M3 runs until Clamp motor Home position Sensor SQF Q4 is activated deactivated The Clamps are now in their upper position When sensor SQF Q4 is deactivated Transport Belt motor SQF M1 and Belt Stacker motor ST M1 not shown in picture together with Solenoids SQF SOL1 SQF SOL4 are energized to feed out t...

Страница 81: ... direction The result of this is that the spine becomes flatter compared to Mode 2 In Mode AUTO When a set passes the fold rollers in the BM 200 and forces them apart sensor BM Q37 starts counting pulses by reading the movement of the cam Based on that information the BM 200 decides which mode is the most appropriate That decision is then communicated to the SQF 200 In all other respects the princ...

Страница 82: ...SQF Spc 1 29 November 2006 Specification SPECIFICATIONS SPECIFICATIONS Squarefolder specifications is located in the Booklet Maker BM 200 Service Manu al SPECIFICATIONS ...

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Страница 84: ...SQF Wir 1 29 November 2006 Wiring WIRING Squarefolder See pocket at rear of manual for wiring diagrams ...

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