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Operation and maintenance manual for

Lever hoist PREMIUM PRO

Installation - Operation - Maintenance

© Reprint, also in extracts, only with written permission of PLANETA-Hebetechnik GmbH

01-01-09-0000-0115-00-BA-EN-PLA

IMPORTANT - READ BEFORE USE!

PLANETA-Hebetechnik GmbH

•

Resser Str. 17 & 23 • D-44653 Herne

Tel. +49 2325 9580-0 • Fax +49 2325 77077 • [email protected] • www.planeta-hebetechnik.de

Lever hoist

PREMIUM PRO 1,5 t

Lever hoist

PREMIUM PRO 6 t

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Содержание Premium Pro 0.75

Страница 1: ...LXP 352 Explosion protected version Models Ex II 3 GD c IIB T3 200 C Zone 2 BASIC Ex II 2 GD c IIB T3 200 C Zone 1 MEDIUM Ex II 2 GD c IIC T3 200 C Zone 1 HIGH DANGER This hoist must not be used with IIB gases hydrogen sulfide or ethylene oxide 02 07 01 0000 0316 00 BA ENG PLA ...

Страница 2: ...able of Contents 1 General Instructions 2 Symbols and Instructions 3 Product Description 4 EX version 5 Nameplate 6 Instructions for use 7 Maintenance and Repair 8 Technical Information for the Versions ...

Страница 3: ...ulations e g BGV D8 BGV D6 and BGR 500 When used in other countries the respective national regulations must be observed This PLANETA hoist is specially designed for use in potentially explosive areas and thus complies with applicable regulations standards and guidelines and is classified according to the version in the corresponding Ex classes Among the regulations the following are to be named a...

Страница 4: ...es on track supports in potentially explosive environments Should the hoist or carriage be used outdoors it is to be protected against rain dust etc Please ensure that the ambient temperature is not below 20 C or not more than 40 C The heat resistance of the chains and hooks is 150 C Tearing away fixed loads dragging loads and diagonal pull are prohibited The permissible load as stated on the hois...

Страница 5: ...sts are equipped for the following usage conditions in Ex areas depending on the version Deployment in zones 1 2 21 and 22 Temperature classes to T4 or 135 C For gases in explosion groups IIA IIB IIC and dusts The following tables give a short overview Zone distribution Flammable materials Classification of potentially explosive areas Equipment group Eqpt Category Probability of Ex atmosphere Gase...

Страница 6: ... Ethylene oxide Ethylene glycol Hydr sulphide Ethyl ether IIC IIC Hydr Acetylene Ethin Carbon disulfite Temperature class Classification of gases vapours and mists acc to ignition temperature T1 max 450 T2 max 300 T3 max 200 T4 max 135 T5 max 100 T6 max 85 Deployability of Operating Material T1 T2 T3 T4 T5 T6 In potentially explosive areas with combustible dusts the surfaces should not exceed a te...

Страница 7: ...ey are classified Use of the hoists in lower classified areas is allowed Example for explanation of the designation of an Ex classification Ex II 2 GD c IIB T3 200 C Temperature class Hazard class only for gases Potentially explosive mixture Dusts or gases Eqpt Category Equipment group Explosion protected operating materials If the nameplate is missing the hoist may not be operated in potentially ...

Страница 8: ... between the moving parts Repair work should only be carried out outside the potentially explosive area Protect the hoist from impacts friction rough handling and moisture During operation of the hoist it is important to ensure that the operator wears conductive clothing shoes gloves Gloves should have a conductive resistance of 10 to the power of 8 ohms Pulling off clothes may cause explosive dis...

Страница 9: ...e shift operation Under more difficult circumstances or in a multi shift operation inspection intervals should be shortend accordingly when putting into operation daily inspection Inspection maintenance every 3 months Inspection every 12 months Screw connections housing and hooks X X Housing wear of surface coating X X Load chain Wear of surface coating X X Load hook Wear of surface coating X X Ha...

Страница 10: ...ter in mm Number Load lines Reduced load bearing cap of HIGH version in kg 750 1 0 75 Ex 5 6 x 17 1 450 500 1 5 Ex 7 1 x 21 1 1 200 3 000 3 0 Ex 9 x 27 1 1 600 5 000 5 0 Ex 13 x 36 1 3 300 6 000 6 0 Ex 9 x 27 2 3 200 9 000 9 0 Ex 9 x 27 3 4 800 BASIC version is appropriate for use in Ex II 3 GD c IIB T3 200 C Zone 2 fast moving parts and contact parts treated with special coatings Load and hand ch...

Страница 11: ...plies only to the hoist gear Commissioning is prohibited until it has been established that the crane in which the hoist gear is installed meets the regulations of the above stated EC directives Authorized for the compilation of the relevant technical documentation Dipl Ing Matthias B Klawitter CE Koordinator PLANETA Hebetechnik GmbH Resser Straße 17 D 44653 Herne Sales order ref 2119864 Fabricati...

Страница 12: ......

Страница 13: ...acts only with written permission of PLANETA Hebetechnik GmbH 01 01 09 0000 0115 00 BA EN PLA IMPORTANT READ BEFORE USE PLANETA Hebetechnik GmbH Resser Str 17 23 D 44653 Herne Tel 49 2325 9580 0 Fax 49 2325 77077 info planeta herne de www planeta hebetechnik de Lever hoist PREMIUM PRO 1 5t Lever hoist PREMIUM PRO 6t ...

Страница 14: ...ety 5 Operation 6 Installation 7 Operation Manual Lever Hoist PREMIUM PRO 8 Periodic inspections Repair and Maintenance 9 Service 10 Technical Data Manual Lever Hoist PREMIUM PRO 11 Spare parts listing Manual Lever Hoist PREMIUM PRO 12 Test log book and annual UVV inspections CE DECLARATION OF CONFORMITY ...

Страница 15: ...ver lift human with this hoist 7 Never throw the hoist 8 Do not wrap the load chain around the load 9 NEVER extend the Hand lever with a pipe 10 Never work up to the end of chain 11 Never attach the load on the tip of the hook 12 11 Never work with a twisted or broken chain 13 Never work without a safety latch 14 Never remove the warning notice ...

Страница 16: ... year warranty period it should be returned to any authorized PLANETA dealer transportation prepaid with proof of purchase or hoist data sheet test certificate This warranty does not apply to products which PLANETA has determined to have been misused or abused improperly maintained by the purchaser or where the malfunction or defect can be attributed to the use of no genuine PLANETA parts PLANETA ...

Страница 17: ...258 and BGR A1 and The Directive 2006 42 EC of the European Parliament and of the Council 2006 42 EG EG Machinery Directive PLANETA hoists and trolleys are intended to be safe and reliable assistants For this reason we have written this operation manual But it s only serving its purpose in the hands of the user It is worthless in a hidden file If you need further copies we shall be pleased to forw...

Страница 18: ...hould be able to find out the proper part which you require For further information in English language please order our English manual 3 Safety remarks Some works and some way of operations are not allowed with the chain hoist and trolley of any type because they may distroy the hoist or trolley or they can do invisible damage and a later sudden accident They also will bring danger for life and h...

Страница 19: ...y your company i e regarding daily inspections test procedures working processes records and all instructions you think that they are helpfull to prevent accidents All staff who will work with this lifting equipment must read this booklet prior the use of the hoist especially the chapter about the safety instructions This is too late during the operation of the hoist This is valid especially for t...

Страница 20: ...rmany They have to be checked by a crane expert prior use We can help you with such an expert upon your request Installation hint Do not use the hoist and trolley without corrosion protection grease under free sky or leave it there If it is necessary that the unit has to be used outside we recommend to construct a littel hut or only a roof like a car port to protect the unit against rain and other...

Страница 21: ...k back through the chain loop The last chain link must be fastened on the cabinet Indications for the lever hoist PREMIUM PRO The top load hook of the hoist must be secured fasten to the supporting part Make sure that the safety latch is engaged Don t use a hoist showing wear or damages Inspect the hoist periodically and replace worn and damaged parts Don t support any load with the tip of the hoo...

Страница 22: ...ease mention the correct spare part number the description and the capacity of the hoist If you are in doubt send defect part to us Chain and Hook Test Demounting of the load chain Item 44 Unload the device Disassemble the chain end link pos 71 and put it aside Pull out the chain by using the freewheel Inspect the chain the chain end link and the hook Please check the chain regularly at short inte...

Страница 23: ...Min chain link diameter D 1 chain link t 11 chain link a 0 75t 18 0mm 193 7mm 5 0mm 1 5t 22 4mm 237 9mm 6 4mm 3t 6t 9t 29 4mm 317 2mm 9 0mm Capacity Clamp mouth opening G normal maximal 0 75t 31mm 34mm 1 5t 35mm 39mm 3t 45mm 50mm 6t 50mm 55mm 9t 50mm 55mm Measurement must be carried out as follows Measure G from metal to metal in the hook opening not including the hook safety latch The abrasion of...

Страница 24: ...all rotating parts of the hook a little Check for functional capability of the safety latch From time to time dependent on the frequency of use the lubrication of the gear wheels has to be checked Grease Directive Lubricate all movable parts gear wheels etc with a thin layer of Molykote grease Exception All parts of the brake system are not allowed to be greased When not in use hang the lever hois...

Страница 25: ...chain falls 1 1 1 2 3 Chain size mm 5 6 x 17 7 1 x 21 9 x 27 9 x 27 9 x 27 B Dimensions mm 115 137 169 238 300 C mm 239 259 374 374 374 D mm 35 42 48 60 70 E mm 35 38 46 59 54 E mm 23 28 5 33 39 51 F mm 91 67 98 98 98 G mm 146 162 187 187 187 Weight with 1 5 m lift kg 5 3 8 6 15 2 23 43 Weight for 1m add lift kg 0 7 1 1 1 8 3 6 5 4 Subject to technical modifications Lever hoist PREMIUM PRO 0 75 3t...

Страница 26: ...15 11 Spare parts for Lever hoist PREMIUM PRO 0 75 9t PREMIUM PRO 0 75 3 t PREMIUM PRO 0 75 3 t PREMIUM PRO 6 t PREMIUM PRO 6 t PREMIUM PRO 9 t PREMIUM PRO 9 t PREMIUM PRO O ...

Страница 27: ...ver gear Z0100326 Stück 28 1 Lever handle Z0100328 Stück 29 1 Spring washer Z0100329 Stück 30 1 Screw Z0100330 Stück 31 1 Change over pawl Z0100331 Stück 32 1 Spring shaft Z0100332 Stück 33 1 Change over sprin Z0100333 Stück 34 1 Selector shaft Z0100334 Stück 37 1 Hand wheel Z0100337 Stück 38 1 Indicator cap Z0100338 Stück 39 2 Screw Z0100339 Stück 40 1 Name plate Z0100340 Stück 41 6 Nameplate riv...

Страница 28: ...Lever handle Z0100428 Stück 29 1 Spring washer Z0100429 Stück 30 1 Screw Z0100430 Stück 31 1 Change over pawl Z0100431 Stück 32 1 Spring shaft Z0100432 Stück 33 1 Change over sprin Z0100433 Stück 34 1 Selector shaft Z0100434 Stück 37 1 Hand wheel Z0100437 Stück 38 1 Indicator cap Z0100438 Stück 39 2 Screw Z0100439 Stück 40 1 Name plate Z0100440 Stück 41 6 Nameplate rivet Z0100441 Stück 44 1 5 Load...

Страница 29: ... Lever handle Z0100528 Stück 29 1 Spring washer Z0100529 Stück 30 1 Screw Z0100530 Stück 31 1 Change over pawl Z0100531 Stück 32 1 Spring shaft Z0100532 Stück 33 1 Change over sprin Z0100533 Stück 34 1 Selector shaft Z0100534 Stück 37 1 Hand wheel Z0100537 Stück 38 1 Indicator cap Z0100538 Stück 39 2 Screw Z0100539 Stück 40 1 Name plate Z0100540 Stück 41 6 Nameplate rivet Z0100541 Stück 44 1 5 Loa...

Страница 30: ...ing washer Z0100729 Stück 30 1 Screw Z0100730 Stück 31 1 Change over pawl Z0100731 Stück 32 1 Spring shaft Z0100732 Stück 33 1 Change over sprin Z0100733 Stück 34 1 Selector shaft Z0100734 Stück 37 1 Hand wheel Z0100737 Stück 38 1 Indicator cap Z0100738 Stück 39 2 Screw Z0100739 Stück 40 1 Name plate Z0100740 Stück 41 6 Nameplate rivet Z0100741 Stück 44 3 Load chain 9 x 27 mm Z0100744 m Complete p...

Страница 31: ...ring washer Z0100829 Stück 30 1 Screw Z0100830 Stück 31 1 Change over pawl Z0100831 Stück 32 1 Spring shaft Z0100832 Stück 33 1 Change over sprin Z0100833 Stück 34 1 Selector shaft Z0100834 Stück 37 1 Hand wheel Z0100837 Stück 38 1 Indicator cap Z0100838 Stück 39 2 Screw Z0100839 Stück 40 1 Name plate Z0100840 Stück 41 6 Nameplate rivet Z0100841 Stück 44 3 Load chain 9 x 27 mm Z0100844 m Complete ...

Страница 32: ...21 10 Annual safety inspections Type of test Date Name Signature the examiner Result ...

Страница 33: ...Notes ...

Страница 34: ...Your responsible supplier PLANETA Hebetechnik GmbH ...

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