PISCO VG Series Скачать руководство пользователя страница 10 | Manualshive

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PISCO VG Series Скачать руководство пользователя страница 10

Vacuum Generator

Series

Vacuum Generator VG

VH · VS

115

VU

VB

VM · VC

VG

VY

VUM

VRL

VACUUM

GENERATOR

Detailed Safety Instructions

Before using PISCO products, be sure to read “Safety Instructions” and “Safety Instruction
Manual” on page 35-39, “Common Safety Instructions for Vacuum Series” on page 47-49
and “Common Safety Instructions for Vacuum Generator VG & VK” on page 105.

Warning

1. Attentions should be paid when pipe resistance is large or a large amount of blow-off air rate is required.

Insufficient blow-off air may cause troubles. Make sure to evaluate PISCO products by actual system.

2. The coil in a pilot valve generates heat under the following

①

-

③

conditions. Heating may be a cause of

dropping life cycle, malfunctions and burn or may affect negatively on peripheral machines due to the heat.
Contact us when the power is applied to the vacuum generator under the following conditions:

①

The power is continuously ON for over 2 hours.

②

High-cycle operation.

③

Even when intermittent running of the generator is carried out, the total operation time per day is
longer than non-operation time.

■ Replacement Element

■

Remove the fixing screws to replace filter elements. Make sure not to lose the filter seal ring after the

replacement and tighten the screws with tightening torque 0.18-0.22Nm.

Silencer cover

Filter cover

Filter element
Model code

：

VGFE10

Filter unit

Vacuum sensor

Valve unit assembly

Ejector body

Hexagonal nut

Round head screw

Fixing Pin

Silencer element
Model code

：

SEE0602

Model code

：

VGED-G

■

Replacement of Silencer Elements

Replace elements after removing 2 round head screws and 2 fixing pins.

※

Make sure not to lose 2 hexagonal nuts.

■

Procedures After Replacing Silencer Element

As the right figure shows, attach the silencer cover to the
ejector body and insert thinner end of 2 fixing pins into the
holes from the side with protrusion of the ejector body. Make
sure all seal materials of each unit are fit before assembling
the units. Use a screwdriver to appropriately tighten the
round head screw and the hexagonal nut with 0.35-0.4Nm
of the tightening torque.

Protrusion

Thinner end

Fixing Pin

Marking side

Fixing screw

Silencer cover

Ejector body

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Содержание VG Series

Страница 1: ...acuum switch and blow off valve are united Select the best combination in accordance with applications There are 3 output types 1 switch output and 1 analog output type 2 point switch output type and cost saving 1 analog output type Air supply port P Valve unit Suction valve Blow off valve Vacuum port V Blow off air rate adjustment needle Ejector unit Vacuum switch Filter ...

Страница 2: ... 5mm 0 7mm 1 0mm H type Vacuum level Suction flow 90kPa 7l min ANR 93kPa 13l min ANR 93kPa 27l min ANR L type Vacuum level Suction flow 66kPa 12l min ANR 66kPa 26l min ANR 66kPa 40l min ANR E type Vacuum level Suction flow 90kPa 10 5l min ANR 90kPa 21l min ANR Air consumption 11 5l min ANR 23l min ANR 17l min ANR 46l min ANR 34l min ANR Supply pressure is 0 5MPa for H and L type and 0 35MPa for E ...

Страница 3: ...24VDC supplied Fluid medium Operating pressure range Proof pressure Operating temp range Operating humidity range Durability No ofpressuresetting Switch output Pressuresettingrange Switch output Operating accuracy Differentialresponse Switch capacity Residual voltage Output voltage Analog output Zero point voltage Span voltage Lin HYS DC12 24V 10 24VDC Ripple P P Max 10 Variable about 1 15 of set ...

Страница 4: ...GE07 Vacuum characteristics Flow characteristics 0 10 20 30 40 50 40 H ty pe E ty pe L t y p e H type Final vacuum L t y p e F i n a l v a c u u m E t y p e F in a l v a c u u m H type suction flow E type suction flow L type suction flow Air consumption Supply pressure 0 5MPa H L type 0 35MPa E type 0 0 10 20 30 40 13 26 40 53 66 80 93 13 26 40 53 66 80 93 0 1 0 2 0 3 0 4 0 5 0 6 Supply pressure M...

Страница 5: ...the elastic sleeve seals around the tube Refer to 2 Instructions for Tube Insertion under Common Safety Instructions for Fittings Tube disconnection The tube is disconnected by pushing release ring to release Lock claws Make sure to stop air supply before the tube disconnection 2 How to fix the product In order to fix the vacuum generator VG tighten M3 threads through the fixing holes on the resin...

Страница 6: ...h digital type Built in Filter Type Unit combination Suction Valve Blow off Valve Built in Filter Type Unit combination Vacuum Switch digital type Suction Valve Blow off Valve Built in Filter Polyurethane Tube Piping products catalog P 596 Polyurethane Tube is for the general pneumatic piping and suitable for a compact piping Nylon Tube Piping products catalog P 608 Nylon Tube is for the general p...

Страница 7: ...nal vacuum kPa Suction flow l min ANR Air consumption l min ANR Weight g CAD file name VGH05A 44 4 9 6 9 1 10 9 0 5 90 7 11 5 47 VVG 001 VGH07A 66 6 12 1 11 6 11 7 0 7 93 13 23 49 VGH10A 66 1 27 46 48 VGL05A 44 4 9 6 9 1 10 9 0 5 66 12 11 5 46 VGL07A 66 6 12 1 11 6 11 7 0 7 26 23 48 VGL10A 66 1 40 46 47 VGE07A 66 6 12 1 11 6 11 7 0 7 90 10 5 17 48 VGE10A 66 1 21 34 Unit mm Model code Tube O D øD L...

Страница 8: ...mm Model code Tube O D øD L1 L2 C Nozzle Bore mm Final vacuum kPa Suction flow l min ANR Air consumption l min ANR Weight g CAD file name VGH05E 44 L 4 9 6 7 6 10 9 0 5 90 7 11 5 99 VVG 001 VGH07E 66 L 6 12 1 10 1 11 7 0 7 93 13 23 100 VGH10E 66 L 1 27 46 101 VGL05E 44 L 4 9 6 7 6 10 9 0 5 66 12 11 5 99 VGL07E 66 L 6 12 1 10 1 11 7 0 7 26 23 101 VGL10E 66 L 1 40 46 100 VGE07E 66 L 6 12 1 10 1 11 7...

Страница 9: ...Operation indicator LED and Vacuum Setting Trimmer Vacuum Sensor digital type Suction Pilot Valve Blow off Valve Built in Filter Type Cable lead out direction Side Vacuum Air source F L Type F S Type CAD 2D Chart P 109 CAD 2D Chart P 109 Unit mm Model code Tube O D øD L1 L2 C Nozzle Bore mm Final vacuum kPa Suction flow l min ANR Air consumption l min ANR Weight g CAD file name VGH05F 44 L 4 9 6 7...

Страница 10: ...nning of the generator is carried out the total operation time per day is longer than non operation time Replacement Element Remove the fixing screws to replace filter elements Make sure not to lose the filter seal ring after the replacement and tighten the screws with tightening torque 0 18 0 22Nm Silencer cover Filter cover Filter element Model code VGFE10 Filter unit Vacuum sensor Valve unit as...

Страница 11: ...e setting Vacuum sensor with analog output Code NA only Differential response setting can be adjusted by the hysteresis setting trimmer HYS Differential response setting range is regulated within about 0 15 of the set value Differential response setting becomes large when the trimmer is turned in the clockwise direction Confirmation of Hysteresis Gradually increase and decrease the supply pressure...

Страница 12: ...eriously impair the performance of the vacuum generator Supply a stable DC power to the product Add a surge absorption circuit to relays or solenoid valves etc which are to be connected with output terminal and source terminal Avoid any use which involves over 80mA in current Ground FG terminal when using a unit power source such as switching current Output terminals lead wire color black and gray...

Страница 13: ...f PISCO products and constitute all systems based on the latest catalog or information considering any malfunctions 2 Handle the pneumatic equipment with enough knowledge and experience Improper use of compressed air is dangerous Assembly operation and maintenance of machines using pneumatic equipment should be conducted by a person with enough knowledge and experience 3 Do not operate machine equ...

Страница 14: ...hird parties and intentional or accidental damages of PISCO products due to incorrect usage 3 PISCO does not take any responsibility for any loss caused by improper usage of PISCO products such as exceeding the specification limit or not following the usage the published instructions and catalog allow 4 PISCO does not take any responsibility for any loss caused by remodeling of PISCO products or b...

Страница 15: ...cuit Rotary Block only The other PISCO products can be damaged in these applications 8 Use only Die Temperature Control Fitting Series Tube Fitting Stainless SUS316 Series Tube Fitting Stainless SUS316 Compression Fitting Series or Tube Fitting Brass Series under the condition of over 60 140 F water or thermal oil Other PISCO products can be damaged by heat and hydrolysis under the condition above...

Страница 16: ... mm size Nylon tube Polyurethane tube inch size Nylon tube Polyurethane tube ø1 8mm 0 05mm ø1 8 0 1mm 0 15mm ø3mm 0 15mm ø5 32 0 1mm 0 15mm ø4mm 0 1mm 0 15mm ø3 16 0 1mm 0 15mm ø6mm 0 1mm 0 15mm ø1 4 0 1mm 0 15mm ø8mm 0 1mm 0 15mm ø5 16 0 1mm 0 15mm ø10mm 0 1mm 0 15mm ø3 8 0 1mm 0 15mm ø12mm 0 1mm 0 15mm ø1 2 0 1mm 0 15mm ø16mm 0 1mm 0 15mm ø5 8 0 1mm 0 15mm 6 Instructions for Tube Insertion Make ...

Страница 17: ...d thread or a fluid leakage Adjust the tube direction while tightening thread within these limits since some PISCO products are not rotatable after the installation Table 2 Recommended tightening torque Sealock color Gasket materials Thread type Thread size Tightening torque Sealock color Gasket materials Metric thread M3 0 5 0 7N m SUS304 NBR M5 0 8 1 0 1 5N m M6 1 2 2 7N m M3 0 5 0 5 0 6N m POM ...

Страница 18: ...hose things 7 Provide a protective cover on the products when it is exposed to sunlight 8 Carry out clogging check for silencer element in an ejector and a vacuum filter periodically Clogged element will be a cause to impair the performance or a cause of troubles 9 Before replacing the element thoroughly read and understand the method of filter replacement in the catalog 10 Make sure the correct p...

Страница 19: ...failure to secure adequate suction flow rate 4 Plumb a vacuum switch and an ejector with vacuum switch at the end of vacuum system as much as possible A long distance between a vacuum switch and a vacuum system end may increase plumbing resistance which may lead to a high vacuum level at the sensor even when no suctioning and a malfunction of vacuum switch Make sure to evaluate the products in an ...

Страница 20: ...cuum Generator Series Vacuum Generator 49 VACUUM GENERATOR 9 The material of plastic filter cover for VQ and VFU series is PA Avoid the adherence of chemicals below to the products and do not use them under those chemical environments Table Chemical Name There are more chemicals which should be avoided Contact us for the use under chemical circumstance ...

Страница 21: ...ected dropping the performance or having an effect to other vacuum ports can be caused depending on number of stations or a combination of mounting units Contact us for any unclear points 3 Compressed air contains many kinds of drains such as water oxidized oil tar and other foreign substances Dehumidify the compressed air by using an after cooler or a dryer and improve the air quality since those...

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