PISCO Air preparation Series Скачать руководство пользователя страница 10

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20

 Caution

1.  Remove  dusts  or  drain  before  piping.  They  may  get  into  the  peripheral 

machine / facilities and cause malfunction.

2. When inserting an ultra-soft tube into push-in fitting, make sure to place 

an Insert Ring into the tube edge. There is a risk of causing the escape of 

tube and a fluid leakage without using an Insert Ring.

3.  The  product  incorporating  NBR  as  seal  rubber  material  has  a  risk  of 

malfunction  caused  by  ozone  crack.  Ozone  exists  in  high  concentrations 

in  static  elimination  air,  clean-room,  and  near  the  high-voltage  motors, 

etc.  As a countermeasure, material change from NBR to HNBR or FKM is 

necessary. Consult with PISCO for more information.

4. Special option “Oil-free” products may cause a very small amount of a fluid 

leakage. When a fluid medium is liquid or the products are required to be 

used in harsh environments, contact us for further information.

5. In case of using non-PISCO brand tubes, make sure the tolerance of the 

outer tube diameter is within the limits of Table 1.

 ●Table 1.  Tube O.D. Tolerance

mm size

Nylon tube

Polyurethane tube

inch size

Nylon tube

Polyurethane tube

ø

1.8mm

±

0.05mm

ø

1/8

±

0.1mm

±

0.15mm

ø

3mm

±

0.15mm

ø

5/32

±

0.1mm

±

0.15mm

ø

4mm

±

0.1mm

±

0.15mm

ø

3/16

±

0.1mm

±

0.15mm

ø

6mm

±

0.1mm

±

0.15mm

ø

1/4

±

0.1mm

±

0.15mm

ø

8mm

±

0.1mm

±

0.15mm

ø

5/16

±

0.1mm

±

0.15mm

ø

10mm

±

0.1mm

±

0.15mm

ø

3/8

±

0.1mm

±

0.15mm

ø

12mm

±

0.1mm

±

0.15mm

ø

1/2

±

0.1mm

±

0.15mm

ø

16mm

±

0.1mm

±

0.15mm

ø

5/8

±

0.1mm

±

0.15mm

6. Instructions for Tube Insertion

① Make sure that the cut end surface of the tube is at right angle without 

a scratch on the surface and deformations.

② When inserting a tube, the tube needs to be inserted fully into the push-

in  fitting  until  the  tubing  edge  touches  the  tube  end  of  the  fitting  as 

shown in the figure below. Otherwise, there is a risk of leakage.

Tube end

Sealing

Tube is not fully inserted up to tube end.

③ After inserting the tube, make sure it is inserted properly and not to be 

disconnected by pulling it moderately.

※. When inserting tubes, Lock-claws may be hardly visible in the hole, observed 

from the front face of the release-ring. But it does not mean the tube will 

surely escape. Major causes of the tube escape are the followings; 

①Shear drop of the lock-claws edge

②The problem of tube diameter (usually small)

Therefore, follow the above instructions from ① to ③, even lock-claws 

is hardly visible.

Содержание Air preparation Series

Страница 1: ...egative Pressure Union Filter Keeping the same usability with vacuum filter VFU Series and usable with positive pressure Suitable as pre filter in positive pressure system Element can be replaced without any tool easy maintenance Positive Negative Pressure Union Filter of Copper alloy free specification is available for the field requiring No copper alloy and Low level ozone resistance Copper allo...

Страница 2: ...s used in other temperature range refer to Chart of Operationg Temperature Max Operationg Pressure below 2 When the filter is operated under a high temperature due to an adiabatic compression refer to Chart of Operationg Temperature Max Operationg Pressure and use the producut under the condition where the environmental and product temperature shall not be exceeded operating temperature Holder Hol...

Страница 3: ...and an excessive force on products Otherwise there is a risk of damaging to products 3 The filter s clear cover is made of PCTG Avoid using the product under the einvironment where the following chemical substance is contained in the ambient air or either felt in the air or the chemical substance can attach to the filter itself Table Chemical list Chemical Name Thinner Cyclohexane Carbon tetrachlor...

Страница 4: ...fore the tube disconnection 2 How to tighten screw Tightening screw Use two fixing holes on the holder and the following screws to fix the product Refer to the dimensional drawings of the hole pitch Fixing screws for SFU1 M3 countersunk screw and for M4 screw Figure in case of SFU2 3 Caution 1 Before connecting the tubes and installing the filter make sure of the air flow direction The specified perf...

Страница 5: ...e Union Filter SFU compliant 2 C 4 L9 OUT IN L8 L7 B2 L6 L5 B1 L3 L4 2 Y øP1 2 øD 2 X T L1 L2 Fixing holes for M3 countersunk screw OUT IN 2 C L6 L5 L4 4 L9 L8 L3 L7 B2 B1 øP1 L2 L1 T 2 øP2 2 øD 2 ø4 5 SFU1 SFU2 3 CAD CAD 3D 0 0 0 02 0 04 0 06 0 08 0 10 0 12 40 60 20 80 100120140160180200 SFU1 44 Pressure Drop Amount MPa Flow Rate l min ANR 0 0 0 02 0 04 0 06 0 08 0 10 0 12 50 100 150 200 300 250 ...

Страница 6: ...ide of the filter cover by air blowing Place a filter on the joint part of filter element Insert the fitting part and turn it clockwise until it stops Make sure the lock position arrow on the fitting part and that on the filter cover meet face to face then push up the slide lock to the arrowed direction Check if the fitting part is fixed on the filter cover properly Joint Part of Filter Element Filter Elem...

Страница 7: ...f PISCO products and constitute all systems based on the latest catalog or information considering any malfunctions 2 Handle the pneumatic equipment with enough knowledge and experience Improper use of compressed air is dangerous Assembly operation and maintenance of machines using pneumatic equipment should be conducted by a person with enough knowledge and experience 3 Do not operate machine equ...

Страница 8: ...hird parties and intentional or accidental damages of PISCO products due to incorrect usage 3 PISCO does not take any responsibility for any loss caused by improper usage of PISCO products such as exceeding the specification limit or not following the usage the published instructions and catalog allow 4 PISCO does not take any responsibility for any loss caused by remodeling of PISCO products or b...

Страница 9: ...cuit Rotary Block only The other PISCO products can be damaged in these applications 8 Use only Die Temperature Control Fitting Series Tube Fitting Stainless SUS316 Series Tube Fitting Stainless SUS316 Compression Fitting Series or Tube Fitting Brass Series under the condition of over 60 140 F water or thermal oil Other PISCO products can be damaged by heat and hydrolysis under the condition above...

Страница 10: ... mm size Nylon tube Polyurethane tube inch size Nylon tube Polyurethane tube ø1 8mm 0 05mm ø1 8 0 1mm 0 15mm ø3mm 0 15mm ø5 32 0 1mm 0 15mm ø4mm 0 1mm 0 15mm ø3 16 0 1mm 0 15mm ø6mm 0 1mm 0 15mm ø1 4 0 1mm 0 15mm ø8mm 0 1mm 0 15mm ø5 16 0 1mm 0 15mm ø10mm 0 1mm 0 15mm ø3 8 0 1mm 0 15mm ø12mm 0 1mm 0 15mm ø1 2 0 1mm 0 15mm ø16mm 0 1mm 0 15mm ø5 8 0 1mm 0 15mm 6 Instructions for Tube Insertion Make ...

Страница 11: ...d thread or a fluid leakage Adjust the tube direction while tightening thread within these limits since some PISCO products are not rotatable after the installation Table 2 Recommended tightening torque Sealock color Gasket materials Thread type Thread size Tightening torque Sealock color Gasket materials Metric thread M3 0 5 0 7N m SUS304 NBR M5 0 8 1 0 1 5N m M6 1 2 2 7N m M3 0 5 0 5 0 6N m POM ...

Страница 12: ...o products 3 Implement periodic maintenances for the filter element There is a risk of impairing the performance or causing troubles by the clogging Thoroughly read and understand the instructions of replacing elements or removing dust in this catalog Make sure to release the residual pressure completely in the system before the maintenance Caution 1 Refer to Common Safety Instructions for Fitting...

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