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Maintenance

22

Maintenance

NOTE:

The Selector Switch should be in the "OFF" position while maintenance checks

are being performed. Reference page

Error! Bookmark not defined.

, Figure B.

Hydraulic Filter Element

The hydraulic oil filter is a vital component of the hydraulic system as it filters impurities
and foreign particles to avoid hydraulic component malfunctions.

CAUTION:

When the filter element is plugged, hydraulic fluid will by-pass the element,

allowing contamination to enter the hydraulic system. It is recommended that the filter
element be changed every three-(3) months, depending on workload and environmental
conditions. One extra element is furnished with the basic unit. This element should be
installed after the first 40 hours of use. The filter housing is mounted inside the access
door on the machine. Reference: Repair Parts List for reordering instructions and the item
number 7, page

Fasteners and Connections

The efficiency and accuracy of the Piranha is dependent upon proper alignment of all
parts. Alignment can only be achieved by keeping the fasteners tight. Check all bolts and
nuts for tightness every 40 hours of operation, or when lubricating the machine. Unless
specified in parts illustrations, torque socket head bolts and hinge pin jam nuts to the
specifications in the table on page

Check all hydraulic hose and fitting connections for tightness when lubricating the
machine. It is recommended to use Loctite hydraulic sealant or an equivalent product on
all connectors.

Check to ensure the hydraulic cylinder clevis is screwed tight on the piston rod each time
machine is lubricated.

Hydraulic Oil Level

The Piranha ironworker is equipped with a dipstick indicator on the fill cap located inside
the access door. The dipstick is marked to help maintain proper fluid level. This should
be checked as part of your normal maintenance cycle.

NOTE:

Implement a weekly maintenance program to inspect and lubricate your Piranha.

For convenience, a service record chart has been provided on page

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Содержание P65

Страница 1: ...IRONWORKER MODEL NUMBER P65 For Serial Numbers P65 3001 to Current Models Publication Date May 3 2022 Call us 800 338 5471 ...

Страница 2: ...g length by adding a mechanical backstop Backstop can be positioned in either the angle flat bar or round bar section of the machine Available in lengths of 3 6 9 or 12 An electronic version is also available which cycles the machine automatically when material makes contact with the backgauge probe Pipe Notching Attachment Allows you to single notch Schedule 40 Pipe A must have for handrail jobs ...

Страница 3: ... Updates Support Please have the serial number or model ready when calling For technical support Via Phone 815 490 0473 Via Email service piranhafab com For ordering parts and consumables Via Phone 800 338 5471 Via Email tooling piranhafab com Piranha 650 Race St P O Box 1206 Rockford IL 61105 USA www piranhafab com ...

Страница 4: ...Introduction 6 Safety Precautions 7 Machine Specifications 8 Functional Diagram 9 Dimensional Data 10 Standards Compliance 11 Installation 12 Operating Instructions 13 Lubrication 21 Maintenance 22 Troubleshooting 23 Tonnage Required for Punching Holes in Mild Steel 27 Maintenance Tools List 28 Ordering Repair Parts 29 Service Record Chart 51 Piranha Optional Tooling and Attachments 53 ...

Страница 5: ...card within thirty 30 days of the purchase date and at the seller s option return the defective materials freight and delivery prepaid to the seller which shall be the buyer s sole remedy for defective materials Seller shall not be liable to purchaser or any other person for consequential or incidental damages Hydraulic and electrical components are subject to their respective manufacturer s warra...

Страница 6: ...or ease of operation The first part of this manual provides operations and maintenance instructions including a section on troubleshooting various problems that may occur The second part of this manual provides repair parts information and a complete parts list with their respective part numbers Proper understanding and application of the information and procedures given in this manual will aid in...

Страница 7: ...e work piece Remove all tooling from the punch end before starting shearing or coping operations Make sure that all tooling is properly held in position before starting any operation The area around the machine should be well lit dry and free from obstructions All maintenance and repair work should be performed by a person familiar with this publication At the end of the working day power off the ...

Страница 8: ...2 Consult your local distributor for a cross reference WORKING SURFACE Platen Table 10 x 17 Coper Table 15 x 15 CAPACITIES Punch Maximum 1 1 16 Thru 3 4 thick material or 65 Tons Bending Maximum 65 Tons Punch End Maximum 65 Tons Bar 1 1 2 Round or 1 Square Plate 1 x 4 w Fixed Hold down 3 4 x 10 or 5 8 x 15 Angle 5 x 5 x 3 8 or 4 x 4 x 1 2 with Optional Knife Coper Notcher 2 3 4 x 4 x 1 4 WEIGHT Sh...

Страница 9: ...itch Angle Table Coper Guard Coper Guides COPER END Coper Table Shear Table Hold down Stroke Control Punch Attachment PUNCH END Platen Table Chip Bucket Front Control Box Chip Bucket Fixed Hold down Must be used when shearing 1 x 4 plate Serial Number Plate Location Lifting Lug ...

Страница 10: ...Dimensional Data 10 Dimensional Data 24 66 42 60 ...

Страница 11: ... training and using these products The levels of responsibility are fairly evenly distributed between the manufacturer the owner end user of the equipment and the operator Specific guarding requirements are in general assigned to the owner end user of the equipment With specific reference to Ironworkers OSHA Occupational Safety and Health Administration made a ruling on March 4 1991 under their st...

Страница 12: ... Wiring The Piranha is shipped totally wired through the electrical enclosure box It has been left to the owner s discretion whether to wire direct to an electrical disconnect or to install a cord and plug for mobility of the Piranha CAUTION Compare machine wiring to input voltage prior to connecting power Only connect the specified voltage to the machine Lifting The lifting lug on the Piranha is ...

Страница 13: ...cated on the rear cover of the front control box only See figure B The legend plate on the selector switch is printed Front Off Rear Front allows electrical control to the Front Box only Off disconnects electrical control to both control boxes Rear allows electrical control to the Rear Box only The selector switch should be in the OFF position when the machine is not being used such as changing to...

Страница 14: ...handle away 3 Jog Down pushing the handle to the right 4 Jog Up pushing the handle to the left See figures C and D All directions in figures C and D are determined by standing at either end and facing the machine The jog speed in both positions is a slow speed for alignment of center punch marks and scribe lines for shearing The fast cycle should be used for the work cycle Jog Down FIGURE E Contro...

Страница 15: ...movement stops F3 Completion of downward cycle is accomplished by depressing footswitch lever again Machine movement is down until limit setting is met reference Figure F4 Removing foot pressure from the switch entirely allows machine movement upward to limit setting completing upstroke cycle reference Figure F5 F1 Foot Switch Foot Switch Lever Positions 1 Beam Moves Up 2 Beam is Stopped 3 Beam Mo...

Страница 16: ...il contact with the down stroke switch stops beam movement at the desired lower limit 6 Tighten thumbscrew to hold limit switch arm firmly in place 7 Loosen thumbscrew on upstroke limit switch arm 8 Allow footswitch lever to elevate allowing beam to rise 9 Slide limit switch arm until contact with the upstroke switch stops beam movement at the desired upper limit 10 Tighten thumbscrew to hold limi...

Страница 17: ...n the platen table Do not tighten the flanged nuts 8 Switch the front control box toggle switch reference Figure A to the OFF position Disconnect the foot switch from the receptacle 9 Start the machine Use the front control box joystick in the jog down mode reference Figure C to move the beam downward Stop beam movement when the bottom of the stripper foot is approximately 1 8 above the die block ...

Страница 18: ...4 If the tip of the punch extends more than 1 16 below the bottom of the stripper foot adjustment is required 5 Turn the two 2 guide pin adjusting caps counterclockwise until the tip of the punch extends 1 16 below the bottom of the stripper footplate The stripper footplate MUST remain level or parallel to the work material The punch tip should be able to line up on a center punch mark before the ...

Страница 19: ... tighten flanged nuts 4 Place the four way bending die into the bending base holder with the proper width die opening on the top 5 Switch the front control box toggle switch Reference Figure A to the OFF position and disconnect the foot switch from the receptacle 6 Start the machine Using the front control box joystick in the jog down mode Reference Figure C move the beam downward 7 When contact b...

Страница 20: ... the long hex head nut to allow for approximately 1 8 clearance between the bottom of the shear urethane and the top of the material to be sheared The material should move freely and not be held by the hold down assembly at this point 7 Lower the beam using the front control box joystick in the jog mode reference Figure C until the hold down assembly firmly clamps the material NOTE The hold down a...

Страница 21: ...ormal use Apply with Grease Gun Until Grease Appears Around Edge of Parts Mobile MP Or Any Multi Purpose Grease 2 Lower Pull Arm On Side 2 Upper Pull Arm Off Side 4 Lower Pull Arm Off Side 5 Upper Pull Arm Hinge Pin 6 Coper Side Plate On Side 2 Places 7 Coper Side Plate Off Side 2 Places 8 Rear Hinge Pin 9 Angle Knife Bushing 10 Hold down Link 11 Hold down Bar 2 Places 12 Hold down Pin 13 Stripper...

Страница 22: ...s and Connections The efficiency and accuracy of the Piranha is dependent upon proper alignment of all parts Alignment can only be achieved by keeping the fasteners tight Check all bolts and nuts for tightness every 40 hours of operation or when lubricating the machine Unless specified in parts illustrations torque socket head bolts and hinge pin jam nuts to the specifications in the table on page...

Страница 23: ... selector switch is turned to the control box you are starting the machine from 2 Check fuses at disconnect 3 Check voltage to motor starter 4 Transformer control voltage Output 120 V If not check A Transformer fuse If blown inspect circuit for a ground short B Incoming voltage to input side of transformer is correct and the jumper bars are in the correct location Reference page 41 C All wire and ...

Страница 24: ...heck wiring connections in the electrical enclosure 3 Check the valve body wiring harness including the disconnect plugs for loose connections 4 Check coils in the directional control valve If the machine does not operate on manual override the problem is hydraulic 1 Check to determine if the pump is developing flow If not A See if motor rotation is correct B Check motor pump coupling in models pr...

Страница 25: ...d hose etc P4 Reset On Motor Starter Kicks Out 1 Internal overheating Refer to P3 above for troubleshooting procedure 2 Insure proper sized heater coils are being used Reference the wiring diagram on page 42 3 Check for proper line voltage 4 Check for loose connections on motor cable at starter or motor P5 Edges On Knife Blade Chipped By Material 1 Check knife clearance 007 to 010 If not A Combo t...

Страница 26: ...wn Swing Bolt 1 Check that the alignment of the angle hold down block with the angle table is square with table 2 Check to see if the spiral pins holding the guide pins to the angle block are sheared 3 Check that hold down link moves freely in the hold down bar 4 Check that wing bolt moves freely in the hold down bar 5 Check that the three position hold down is in proper location for material bein...

Страница 27: ...equires 70 tons of pressure multiply this 70 tons x 2 25 157 50 tons NOTE Do not punch a hole with a smaller diameter than the thickness of the material Material Thickness Punch Size 1 8 5 16 1 4 5 16 3 8 7 16 1 2 9 16 5 8 11 16 3 4 13 16 7 8 15 16 1 3 32 1 1 2 2 3 3 4 4 5 5 5 6 7 7 8 1 8 1 2 3 3 4 4 5 6 6 7 8 8 9 9 10 3 16 3 4 5 6 7 8 9 9 10 11 12 13 14 15 1 4 5 6 8 9 10 11 13 14 15 16 18 19 20 5...

Страница 28: ...1 1 2 thru 2 1 4 opening 4 Allen wrenches 3 16 thru 5 8 5 Screwdrivers miscellaneous sizes 6 Voltmeter Recommended Fastener Torque Specifications Unless Otherwise Specified Bolt Size Torque Ft Lbs 3 8 16 45 7 16 14 70 1 2 13 100 5 8 11 210 3 4 10 375 Jam Nuts 600 Die Clearance Chart for Steel Gauge Decimal Thickness Die Clearance Add to Punch Size 13 thru 11 0 089 0 125 0 01 10 thru 7 0 126 0 190 ...

Страница 29: ...be given even though they are comprised of component parts You will receive quicker service when ordering repair parts by adhering to the following procedure 1 Provide the complete serial number of the machine The machine serial number is stamped on the nameplate and is located on the right hand side of the machine when facing the punch end 2 Provide part number description and the quantity of par...

Страница 30: ...Shear Hold Down Assembly Illustration 35 Punch Assembly Illustration 37 8 Bending Assembly Optional Illustration 39 Electrical Enclosure Assembly 41 Front Box Assembly 43 Rear Box Assembly 44 Valve Body Assembly Illustrated 45 Motor Assembly 46 Cylinder Assembly 48 Foot Switch Assembly 48 Knives 50 ...

Страница 31: ...Piranha Ironworker P65 31 P65 Basic Machine Illustrated ...

Страница 32: ...303 1 535 ID x 3 OD X 255 Washer 6 15 0230116 1 Coper Side Plate Off Side 1 16 0330170 Rear Hinge Pin Bushing 1 17 0230166 Rear Hinge Pin 1 18 0230115 1 Coper Side Plate On Side 1 19 0531260 1 NF ND HN 4 20 0230163 Taper Pin Plug 4 21 0230161 Taper Pin Split Bushing 8 22 0230160 Taper Pin 4 23 0531250 5 8 Nylock HN 1 24 0230167 Angle Knife Bushing 1 25 0230154 Urethane Spacer 1 26 0230146 Angle Kn...

Страница 33: ...31097 5 8 x 6 1 2 SHCS 1 53 0531050 3 8 x 1 SHCS 2 54 0230112 Crankarm Assembly 1 55 0230114 Platen Support Off Side 1 56 0230113 Platen Support On Side 1 57 0230149 Microswitch Guide Block 1 58 0531001 1 4 x 3 4 SHCS 2 59 0531320 1 4 x 1 2 Thumbscrew 2 60 0230153 Microswitch Arm Assembly 2 61 0230164S Crankarm Hinge Pin 1 62 0230120 Platen Table 1 63 0531090 5 8 x 1 3 4 SHCS 4 64 0230150 Pull Arm...

Страница 34: ...1 SHCS Upper Coper 4 83 0230277 Coper Knife Upper 1 84 0531330 Woodruff Key Upper Coper Knife 1 85 0531071 7 16 x 2 SHCS Lower Shear Lower Rd Bar Lower Angle 11 86 02302501 Flat Shear Knife x 12 125 1 87 0230262 Round Bar Knife 1 88 0230262 Round Bar Knife 1 89 02302501 Flat Shear Knife x 12 125 1 90 0531070 7 16 x 1 3 4 SHCS Upper Shear Upper Rd Bar 7 91 0531086 1 2 x 1 3 4 SHCS Lift Lug 2 92 053...

Страница 35: ...Piranha Ironworker P65 35 Shear Hold Down Assembly Illustration ...

Страница 36: ...081 Angle Urethane 1 15 0340213 Locator Pin Housing 2 16 0376224 Angle Block 1 17 0541062 5 16 x 2 1 2 Spiral Pin 2 18 0531352 1 2 x 1 1 2 Roll Pin 4 19 0330207 Shear Urethane 1 20 0531114 3 4 x 3 SB 1 21 0330209 Round Bar Urethane 1 22 0330205 Round Bar Block 1 23 0531252 Swingbolt Coupling Nut CL 3 CN 1 24 0330211 Hold down Spring 1 25 0531108 5 8 x 6 Swingbolt CL 63 EB 1 26 0230206 Swingbolt Bl...

Страница 37: ...Piranha Ironworker P65 37 Punch Assembly Illustration ...

Страница 38: ...6 Coupling Nut 1 10 0330407 Figure 16 Punch Stem 1 11 0330403 Stripper Block 2 12 0531211 3 8 CL 1 Knurled Nut 1 13 0531210 3 8 HN 1 14 0531058 3 8 x 2 SSS 1 15 03304041 Punch Dovetail Slide Cast 1 16 0531106 5 8 x 1 1 2 FHCS 1 17 N A N A N A 18 0340408 Stripper Guide Pin Adjust Cap 2 19 0531360 1610 Zerk 2 20 0231410 2 Coupling Wrench 1 21 0330400 Punch Guard 1 22 0531012 Punch Guard Rivet 2 23 0...

Страница 39: ...Piranha Ironworker P65 39 8 Bending Assembly Optional Illustration ...

Страница 40: ...0531039 3 8 x 3 4 SHCS 4 3 0330501 Bending Punch Slide Plate 2 4 0531114 3 4 x 3 SB 1 5 0531250 5 8 Nylock HN 1 6 0330502 8 Bending Punch 1 7 0330503 8 4 way Bending Die 1 8 0330504 8 Bending Die Base 1 NOTE 8 Bending Punch Assembly Part Number 0230500 Includes Index Numbers 1 6 BENDING DIE CAPACITIES V WIDTH MAXIMUM MATERIAL 2 1 4 1 1 2 3 16 1 1 8 10 Gauge 7 8 12 Gauge ...

Страница 41: ...Heater Coil B 36 for Standard 7 5HP or 0531639 220 Volt Heater Coil B 40 for Speedup 10HP 3 or 440 Volt Heater Coil B17 5 for Standard 7 5HP 3 or 0531634 440 Volt Heater Coil B 19 5 for Speedup 10HP 3 or 575 Volt Heater Coil B12 8 for Standard 7 5HP 3 or 0531635 575 Volt Heater Coil B 17 5 for Speedup 10HP 3 10 T0771 208 230 Volt Fuse ATQR 1 5 2 or T0794 440 575 Volt Fuse ATQR 6 10 2 Not Shown 033...

Страница 42: ...Ordering Repair Parts 42 ...

Страница 43: ...111 1 Stop Button ZB4BL4 1 9 05316121 1 Contact Block w base N C ZB4BZ102 Contact Number ZB4BE102 1 10 0531618 4 Pole Receptacle 1 11 0531619 Toggle Switch 1 12 05316461 Legend Plate Front Off Rear ZB2BY2002 1 13 0531654 Liquid Tight Connector 3 8 1 14 0531657 JIC Grey Conduit 1 15 Flexguard 1 16 Quick Disconnect Plug 1 17 05316781 1 Contact Block ZB4BE101 2 18 0531678 1 Mounting Base with 2 each ...

Страница 44: ...tact Block 2 4 0531644 KA 2 Contact Block 3 5 05316101 1 Start Button ZB4BA3 1 6 05316111 1 Stop Button ZB4BL4 1 7 05316121 1 Contact Block with base N C ZB4BZ102 Contact Number ZB4BE102 1 8 0531618 4 Pole Receptacle 1 9 0531619 Toggle Switch 1 10 0531654 Liquid Tight Connector 3 8 1 11 0531657 JIC Grey Conduit 1 12 Flexguard 1 13 Quick Disconnect Plug 1 14 0531696 1 Contact Block with base ZB4BZ1...

Страница 45: ...Piranha Ironworker P65 45 Valve Body Assembly Illustrated Part Number 0231530 2 0 109 ORIFICE DISK ...

Страница 46: ...30 1 Valve Body 4 11 0531574 1 Directional Control Valve 4 way 1 12 0581503 6801 10 Fitting 1 13 0531531 6801 12 Fitting 1 14 0531509 6802 10 Fitting 2 15 0571532 32 Hose to Filter Assembly 1 16 0531543 32 Hose to Tank 1 17 0531522 75 Hose to Cylinder 1 18 0531521 50 Hose to Cylinder 1 19 03316512 2 Valve Body Wiring Harness not shown 1 Part that Needs Seal Seal Part Number Pilot Valve 2 Way 05315...

Страница 47: ...ollow Shaft 1 2 0533539 6801 16 Hydraulic Fitting 1 3 05215691 2 Hydraulic Pump 1 4 0531050 3 8 x 1 SHCS 2 5 0531515 1 6403 12 10 NWO 1 6 0521550 2 Filter Assembly 4 Ikron 1 7 0521551 2 Filter Element 4 Ikron 1 8 0531508 6801 10 12LP JM6 Hydraulic Fitting 1 9 0571532 32 Hose to Valve Body 1 10 0531544 48 Hose to Tank 1 11 0541531 304 C 6 Hydraulic Fitting 1 12 0531514 6503 6 4 Hydraulic Fitting 1 ...

Страница 48: ...ll 1 2 0230171S Clevis Pin 1 3 0230152 Clevis 1 4 0531340 5103 125 Snap Ring 4 5 0531362 1652B Zerk Str 1 4 28 1 6 0531085 1 2 x 1 2 SSS 1 7 02301721S Cylinder Pin 1 8 0531509 6802 10 Hydraulic Fitting 2 9 0531521 50 Hose to Valve Body 1 10 0531522 75 Hose to Valve Body 1 11 N A Nylock Plug 1 12 05315011 Green Cylinder Seal Kit Number 44 1792SS 1 SEAL INSTALLATION ...

Страница 49: ...Number 0231628 Figure and Index No Part Number Description Qty 1 0531655 Foot Switch 1 2 0531636 Cord Grip 1 3 0531637 16 4 SEO Cord sold by the foot 6 ft 4 0531617 4 Pole Plug 1 NOTE Limit Switches in Foot Pedal are not a stock item but can be obtained ...

Страница 50: ...270 3 4 Square Bar Knife 2 0230272 1 Square Bar Knife 2 0276274 Angle Knife Lower 2 0230273 Angle Knife Upper 1 0230276 Coper Knife Lower and Sides 3 0230277 Coper Knife Upper 1 0230280 Round Bar Knife 2 0230283 Square Bar Knife 2 0230284 5 8 Square Bar Knife 2 0531050 3 8 x 1 SHCS Upper Coper 4 0531072 7 16 x 2 1 4 SHCS Rear Coper 2 0531069 7 16 x 1 1 2 SHCS Side Coper 4 0531070 7 16 x 1 3 4 SHCS...

Страница 51: ...Piranha Ironworker P65 51 Service Record Chart DATE LUBRICATION KNIFE TABLE BOLTS MACHINE CABINET BOLTS HYDRAULIC CONNECTIONS OIL LEVEL AND OR CHANGE OIL FILTER KNIFE EDGES REMARKS ...

Страница 52: ...DATE LUBRICATION KNIFE TABLE BOLTS MACHINE CABINET BOLTS HYDRAULIC CONNECTIONS OIL LEVEL AND OR CHANGE OIL FILTER KNIFE EDGES REMARKS ...

Страница 53: ...ock Enables you to punch into the legs of channel and other structural shapes Mounts in place of your standard die block Still utilizes your urethane punch attachment Can be used in conjunction with offset dies to punch very near to the web of your material Additional Options Shown on Inside of Front Cover Channel Shear Attaches to the punch end of the machine Removes a 1 2 slug for each cut Slug ...

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