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P a g e

Silent Series Rev 01 03-2020

INDEX

General Information

Captions for Illustrations

Handling And Controls

Installation

Safety Rules

Engineering

Main Features

Principles of Operations

Putting into Service

Operation

Compressed Air Settings

Maintenance

Troubleshooting

Guarantee

EC Declaration of Conformity

Summary of Maintenance and Inspection Operation

Wiring Diagram

Warrant Terms and Conditions

Содержание SILENT K17SI

Страница 1: ...1 P a g e Silent Series Rev 01 03 2020 Pilot K17SI Silent 415V Reciprocating PILOT AIR SILENT SERIES Instruction and Maintenance Manual...

Страница 2: ...ent each machine undergoes a rigorous test to ensure the absence of any manufacturing faults and to demonstrate that the device can perform all the functions for which it has been designed This manual...

Страница 3: ...tions are essential in order to guarantee correct operation efficiency and long service life The user is responsible for duly recording all operations to service the compressor oil consumption values...

Страница 4: ...ety Rules 11 6 Engineering 13 7 Main Features 15 8 Principles of Operations 17 9 Putting into Service 18 10 Operation 19 11 Compressed Air Settings 20 12 Maintenance 21 13 Troubleshooting 22 14 Guaran...

Страница 5: ...to the guarantee on the last page of this handbook or on the data plate fig 1 on the compressor FAC SIMILE PRODUCT IDENTIFICATION PLATE Fig 1 0 Producer 1 CE Mark 2 Bar code for the identification 3 P...

Страница 6: ...ing normal operation Electric motors comply with all statutory requirements and have class F insulation Our compressors are suitable for Supplying painting plants Handling lift trucks Supplying assemb...

Страница 7: ...e valve mod 1100 17 Hot air vent grille 18 Rear panel 19 Pump unit 20 Upper cover 21 Auxiliary fan 22 N O head blowdown solenoid valve 23 Silencer on solenoid valve 24 Delivery hose 25 Removable side...

Страница 8: ...cations undergo specific tests to simulate all foreseeable problems as prescribed by law All compressors are inspected before leaving our works Unfortunately we cannot exclude the possibility of damag...

Страница 9: ...r in particularly dusty environments or close to gas emissions Compressors designed for professional use are built to operate in ambient temperatures of 5 C 35 C For installation in environments where...

Страница 10: ...ype available from authorised service centres Connection to the air supply To connect the compressor to the compressed air system only use hoses that are at least 60 cm long These must be of a suitabl...

Страница 11: ...han routine or extraordinary maintenance operations or that alter original machine functioning will render the guarantee void and constitute breach of safety rules In that case the user will be civill...

Страница 12: ...osive dust or highly flammable solvent or liquid fumes The compressor comprises electrical components suitable for use in non flammable environments only Compressors required to operate in environment...

Страница 13: ...In the SILENT1 version the pump unit and motor are assembled on a baseframe which is fastened to 24 litre dampener in the SILENT2 and SILENT4 versions these assemblies are fastened directly to the st...

Страница 14: ...ating status in real time fig 14 Captions fig 14 40 Control panel 40 0 Polycarbonate membrane keypad 40 1 Display diagram 40 2 Hour meter 40 3 Pressure gauge to measure line air pressure 40 4 Reset mo...

Страница 15: ...ol devices can be connected to the compressor Air intake filter Dry air filters with interchangeable cartridges are used Intake silencer Reduces the noise generated during normal compressor operation...

Страница 16: ...39 3 KV fan power contactor 39 4 RT motor thermal relay 39 4 1 Motor thermal switch control already calibrated at works 39 4 2 Reset motor thermal switch 39 5 KY star power contactor 39 6 KD delta pow...

Страница 17: ...rrupted In order to guarantee safety a second pressure switch is installed with a pressure setting that is higher than the OFF LOAD RUN value usually 11 bar When the line sends a new request for air t...

Страница 18: ...elivers air to the system and only stops when the pressure inside the sump reaches the maximum pressure setting The compressor re starts when the pressure inside the sump reaches the minimum pressure...

Страница 19: ...is defined during testing according to customer specifications WARNING This reciprocating compressor should be made to operate for 60 of running time Compressors incorporate a safety valve on the sum...

Страница 20: ...se to reduce it The operating pressure value is displayed on the pressure gauge B 40 18 while the reading on the pressure gauge A fig 40 19 indicates the pressure inside the sump Connect the hose from...

Страница 21: ...compressor our technical department is at your complete disposal to carry out any operations during the period of guarantee in addition to all scheduled maintenance operations or other activities afte...

Страница 22: ...ice of a qualified technician 4 Verify the correct operation of the transformer 5 Verify the correct operation of the coil 6 Reset the motor thermal cutout 7 Invert two phases If the problem persists...

Страница 23: ...t motor off load operation THE SAFETY VALVE OPENS Possible causes 1 Incorrect pressure switch setting 2 Incorrect safety valve setting 3 Solenoid valve mechanism blocked during offload operation the p...

Страница 24: ...cal leak points and overhaul 3 Move the compressor to a less humid and warmer environment and change oil more often EXCESSIVE NOISE AND VIBRATIONS Possible causes 1 Loose or worn parts 2 Unit noisy du...

Страница 25: ...ing defects and does not include responsibility for direct or consequential damage to people animals or things Any unauthorised tampering or modifications to the compressor will render the guarantee v...

Страница 26: ...26 P a g e Silent Series Rev 01 03 2020 15 EC DECLARATION OF CONFORMITY...

Страница 27: ...27 P a g e Silent Series Rev 01 03 2020 16 Summary of Maintenance and Inspection Operation...

Страница 28: ...28 P a g e Silent Series Rev 01 03 2020 17 Wiring Diagram...

Страница 29: ...29 P a g e Silent Series Rev 01 03 2020 17 Wiring Diagram SILENT...

Страница 30: ...30 P a g e Silent Series Rev 01 03 2020 17 Wiring Diagram SILENT...

Страница 31: ...31 P a g e Silent Series Rev 01 03 2020 17 Wiring Diagram SILENT...

Страница 32: ...32 P a g e Silent Series Rev 01 03 2020 17 Wiring Diagram SILENT...

Страница 33: ...33 P a g e Silent Series Rev 01 03 2020 17 Wiring Diagram SILENT...

Страница 34: ...34 P a g e Silent Series Rev 01 03 2020 17 Wiring Diagram SILENT...

Страница 35: ...35 P a g e Silent Series Rev 01 03 2020 17 Wiring Diagram SILENT...

Страница 36: ...36 P a g e Silent Series Rev 01 03 2020 17 Wiring Diagram SILENT...

Страница 37: ...37 P a g e Silent Series Rev 01 03 2020 17 Wiring Diagram SILENT...

Страница 38: ...38 P a g e Silent Series Rev 01 03 2020 17 Wiring Diagram SILENT...

Страница 39: ...39 P a g e Silent Series Rev 01 03 2020 17 Wiring Diagram SILENT...

Страница 40: ...40 P a g e Silent Series Rev 01 03 2020 17 Wiring Diagram SILENT...

Страница 41: ...41 P a g e Silent Series Rev 01 03 2020 18 Wiring Diagram NOTES...

Страница 42: ...b Classic K Series Units c Petrol Industrial Series Units d Three Phase Industrial Series Units will be free from defects due to defective factory workmanship or materials for a period of 3 years from...

Страница 43: ...tion of the affected product e In the circumstances where the guarantees under the Australian Consumer Law do not apply in respect to the purchase of its Products Pilot Air will not be liable for any...

Страница 44: ...rmal maintenance items parts including valves and piston rings j Warranty repairs on all 240 Volt and portable units shall be on a back to base basis that the Claimant is required to return the Produc...

Страница 45: ...pensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount...

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