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WIRING

HARNESS INSTALL

1.  Start by plugging the supplied harness extension into the lamps. The harness can now be routed down the drivers 

side of the hood.

2. Use the supplied wire ties to secure the harness following the factory wiring down the hood.

3. Make sure the wires will not interfere with opening/closing of the hood. You can tie them so they will either fold 

up nicely where the ground stud is or so they follow the hinge. Also make sure they will not get pinched or pulled 
while opening or closing the hood.

4. Route the harness extension through the factory grommet into the engine bay.

5. Locate a place to mount the relay, we use a nut that is located on the middle of the firewall.

6. Route the lamp leads to the harness extension and plug in.

7. Route the switch wire up to the drivers side head light following the lamp lead harness extension and secure it 

with wire ties. Using the supplied wire splice tap into the high beam positive (+) wire (yellow/green).

8. To connect the main power (+) wire route it to the power (+) post or battery power (+).

9. To connect the main ground (-) wire route it to 

a grounding spot.

10. To get the switch wires into the passenger compartment 

of the Mini Cooper we chose to go through a grommet 
that is located behind the brake booster on the drivers
side of the firewall.

11. Mount switch in a location that is easy to operate 

and that will not interfere with the driver.

12. After all harness leads are routed to their locations 

there may be extra  harness length. Bumdle it up 
and tie it out of the way with wire ties.

3.

figure 3

Содержание 540 Xtreme White Driving Light Kit

Страница 1: ...g your lamp kit make sure all connections are clean and tight A loose or dirty connection will effect the performance of the lighting system All wiring fuse boxes and relays must be secured in a dry location away from hot items and secured away from moving parts Improperly aimed lights create an unsafe driving situation Cleaning is inspecting The best time to inspect your lamps is when you are was...

Страница 2: ...asurements to get the other one spaced the same on the other side then mark the other side Drill the marked holes using an 11 64 drill bit Be careful when drilling because if you drill too far on the top holes you can dimple or drill through the outer skin of the hood A tip to protect from drilling too far is to wrap a few layers of tape around the drill bit about 1 4 to 1 2 down from the tip This...

Страница 3: ...e of the firewall 6 Route the lamp leads to the harness extension and plug in 7 Route the switch wire up to the drivers side head light following the lamp lead harness extension and secure it with wire ties Using the supplied wire splice tap into the high beam positive wire yellow green 8 To connect the main power wire route it to the power post or battery power 9 To connect the main ground wire r...

Страница 4: ...WIRING HARNESS INSTALL CONT D Connect to high beam positive wire Securely tie all harness wire away from hot or moving parts 8 9 10 7 4 ...

Страница 5: ...verse steps to assemble lamp Make sure to not pinch wire while assembling The PIAA 540 lamps have replaceable H3 style bulbs Loosen the two lamp screws do not remove them When the screws are loose enough slide the lens and reflector unit from the housing lamp housing H3 style bulb Do not exceed 85W lamp screws 2 5 ...

Страница 6: ...not be as effective because the light will hit the ground sooner and reduce the range of the light Visual aim is made with the center of the beam hot spot 1 5 inches below the lamp center at 25 feet with the lamp facing straight forward see below Do not use driving lights into oncoming traffic Driving lights should never be the only foreword light source Driving lights should only be used with the...

Страница 7: ...ess cracks are covered under warranty EXCLUSION OF DAMAGES In no event shall PIAA be liable for any damages whatsoever including without limitation consequential damages incidental damages or damages for loss of use loss of business profits business interruption loss of business information loss of time inconvenience or other losses arising out of the use misuse or inability to use a PIAA product ...

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