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PI M-06 Series Скачать руководство пользователя страница 9

2 Safety

M-06x Rotation Stage

MP47E

Version: 2.1

7

2.3 Organizational Measures

User manual



Always keep this user manual available with the M-06x.

The latest versions of the user manuals are available for download (p. 6) on
our website.



Add all information given by the manufacturer to the user manual, for example

supplements or technical notes.



If you give the M-06x to other users, also include this user manual as well as

other relevant information provided by the manufacturer.



Only use the device on the basis of the complete user manual. Missing

information due to an incomplete user manual can result in damage to
equipment.



Only install and operate the M-06x after you have read and understood this

user manual.

Personnel Qualification

The M-06x may only be installed, started up, operated, maintained and cleaned by
authorized and appropriately qualified personnel.

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Содержание M-06 Series

Страница 1: ...721 4846 1019 E mail info pi ws MP47E M 06x Rotation Stage User Manual Version 2 1 Date 31 08 2020 This document describes the following precision rotation stages 360 M 06x DG with closed loop DC gear motor M 06x PD with DC motor and PWM control x stands for the platform diameter 0 60 mm 1 100 mm 2 120 mm ...

Страница 2: ...photographs and drawings in this manual are protected by copyright With regard thereto Physik Instrumente PI GmbH Co KG retains all the rights The use of any text images and drawings is permitted only in part and only when indicating the source Original instructions Document number MP47E MMa Version 2 1 Subject to change without notice This manual is superseded by any new release The latest releas...

Страница 3: ...3 3 5 Scope of Delivery 14 3 6 Technical Features 14 3 6 1 Encoder 14 3 6 2 Reference Point Switch 14 3 6 3 Integrated PWM Amplifier 15 4 Unpacking 17 5 Installation 19 5 1 General Notes on Installation 19 5 2 Optional Modifying the Connection Orientation on the M 06x 20 5 3 Optional Aligning the Hole Pattern of the Platform 22 5 4 Mounting the M 06x on a Surface 24 5 5 Affixing the Load to the M ...

Страница 4: ...l Data 39 10 1 Specifications 39 10 1 1 Data Table 39 10 1 2 Maximum Ratings 40 10 1 3 Ambient Conditions and Classifications 41 10 1 4 Reference Point Switch Specifications 41 10 2 Dimensions 42 10 3 Pin Assignment 44 10 3 1 Sub D 15 m Controller Connection 44 10 3 2 Mini XLR3 m Power Supply Connection 45 11 Old Equipment Disposal 47 12 EC Declaration of Conformity 49 ...

Страница 5: ...e designation M 06x in this manual x stands for the platform diameter here Details can be found in the model overview p 9 Basic knowledge of servo systems motion control concepts and applicable safety measures is assumed The latest versions of the user manuals are available for download p 6 on our website 1 2 Symbols and Typographic Conventions The following symbols and typographic conventions are...

Страница 6: ...mum load capacity in the vertical direction when the rotation stage is mounted horizontally The contact point of the load is in the center of the platform Incremental position sensor Sensor encoder for capturing changes of position or changes of angle Signals from the incremental position sensor are used for axis position feedback After switching on the controller a reference point definition must...

Страница 7: ...5 Other Applicable Documents The devices and software tools which are mentioned in this documentation are described in their own manuals Product Document Stages with electric motors MP119EK Short Instructions Matching controller User manual for the applied controller ...

Страница 8: ...d for horizontal or vertical mounting For the load limits with vertical mounting see General Notes on Installation p 19 The intended use of the M 06x is only possible when completely mounted and connected The M 06x must be operated with a suitable controller p 14 The controller is not included in the scope of delivery of the M 06x 2 2 General Safety Instructions The M 06x is built according to sta...

Страница 9: ...cal notes If you give the M 06x to other users also include this user manual as well as other relevant information provided by the manufacturer Only use the device on the basis of the complete user manual Missing information due to an incomplete user manual can result in damage to equipment Only install and operate the M 06x after you have read and understood this user manual Personnel Qualificati...

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Страница 11: ... stages The stages of the M 060 M 061 and M 062 series are summarized in this manual under the designation M 06x All models are precision rotation stages with backlash compensated worm drives and a continuous travel range in both directions of rotation They differ with respect to Platform diameter Drive type Model Platform diameter mm 60 100 120 M 060 xx M 061 xx M 062 xx Model Drive type DC motor...

Страница 12: ... Precision Rotation Stage Ø 60 mm 360 ActiveDrive DC Motor M 061 DG Precision Rotation Stage Ø 100 mm 360 closed loop DC Gear Motor M 061 PD Precision Rotation Stage Ø 100 mm 360 ActiveDrive DC Motor M 062 DG Precision Rotation Stage Ø 120 mm 360 closed loop DC Gear Motor M 062 PD Precision Rotation Stage Ø 120 mm 360 ActiveDrive DC Motor For further technical data see the specifications p 39 ...

Страница 13: ...2 1 11 3 2 Product View Figure 1 Components of the M 06x PD models Figure 2 Components of the M 06x DG models 1 Motor 2 Motor flange 3 Platform 4 Scale ring 5 Base body 6 Controller connection Sub D 15 panel plug 7 Power supply connection Mini XLR3 panel plug ...

Страница 14: ...facturer s logo 1 CE conformity mark 1 Warning sign Observe manual 1 M 060 PD Product name example the places after the point refer to the model 1 113050975 Serial number example individual for each M 06x Meaning of the places counting from left 1 internal information 2 and 3 manufacturing year 4 to 9 consecutive numbers 1 WWW PI WS Manufacturer s address website ...

Страница 15: ...le ring of the moving platform detail Short line 2 Medium line 10 Long line 90 and 270 Numbers 0 and 180 4 24 VDC Power supply connection only for M 06x PD models 5 Controller Controller connection 3 4 Direction of Motion Figure 4 Direction of motion Direction of motion on positive command 0 0 mark in the base body After a reference move the 0 mark on the scale ring of the moving platform is above...

Страница 16: ...663 PS Wide range input power supply 24 V 42 W 3763 Power cord K050B0002 Adapter from 5 5 mm x 2 1 mm barrel connector to Mini XLR3 f for the power supply connection 3 6 Technical Features 3 6 1 Encoder The models are equipped with an incremental rotary encoder For the encoder resolution refer to the table in the Specifications section p 39 A rotary encoder is implemented at a rotating point in th...

Страница 17: ... 0 mark in the base body 3 6 3 Integrated PWM Amplifier The M 06x PD models with direct drive are equipped with a PWM amplifier ActiveDrive concept The PWM amplifier only receives the control signals from the controller whereas the supply voltage is provided via an external power supply The ActiveDrive concept allows high motor power and dynamics at low power loss ...

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Страница 19: ...pare the contents against the items covered by the contract and against the packing list 3 Inspect the contents for signs of damage If parts are missing or you notice signs of damage contact PI immediately 4 Keep all packaging materials in case the product needs to be returned 4 Unpacking ...

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Страница 21: ...xceeds the self locking of the drive when the stage is mounted vertically unintentional changes in the position of the moving platform occur Unwanted changes in the position of the moving platform can damage the drive the load or the environment When the stage is mounted vertically make sure that the installed load is lower than the self locking of the drive NOTICE Cable break A cable break leads ...

Страница 22: ...e suitable calculations to detect collisions or unfavorable center of gravity constellations If necessary take suitable constructive measures to avoid collisions and instability in the overall system Avoid or mark danger zones that result from the installation of the rotation stage and the application in accordance with the legal regulations 5 2 Optional Modifying the Connection Orientation on the...

Страница 23: ...ion Stage MP47E Version 2 1 21 Figure 5 Optional Continuous rotation of the motor around its axis Figure 6 Position of the grub screws on the motor flange left top side right bottom side 1 Grub screw 2 Motor flange 3 Motor case ...

Страница 24: ...he cable between the motor flange and the motor case Make sure that no cables are crushed or bent at the desired orientation 3 Tighten the grub screws on the motor flange 4 Check that the motor case is affixed firmly to the motor flange 5 3 Optional Aligning the Hole Pattern of the Platform INFORMATION If necessary you can change the orientation of the 0 mark to the hole pattern for mounting a loa...

Страница 25: ... 2 Mounting hole for load 3 Scale ring 4 0 mark in the base body Prerequisites The rotation stage is not connected to the controller and the power supply Tools and accessories Allen wrench AF 0 9 Aligning the hole pattern of the platform 1 Turn out the three grub screws on the scale ring see figure by a few rotations 2 Rotate the scale ring until it has reached the desired orientation to the hole ...

Страница 26: ...ting on uneven surfaces Mounting the M 06x on an uneven surface can warp the M 06x Warping reduces the accuracy Mount the M 06x on an even surface The recommended evenness of the surface is 10 µm For applications with large temperature changes Only mount the M 06x on surfaces that have the same or similar thermal expansion properties as the M 06x Figure 8 Position of the holes for mounting the rot...

Страница 27: ...g surface made of aluminum You have accounted for the space required to route cables without bending and according to regulations M 06x DG M 06x PD M 06x 2S The rotation stage is not connected to the controller and the power supply Tools and accessories Mounting accessories in the scope of delivery p 14 M 060 xx 3 M4x12 screws M 061 xx M 062 xx 3 M4x16 screws Allen wrench AF 3 Mounting the rotatio...

Страница 28: ...espect to the mass and mounting type of the load observe the maximum permissible forces that are allowed to act on the moving platform according to the specification p 39 NOTICE Screws that are too long Screws that are inserted too deeply can damage the M 06x Observe the depth of the mounting holes in the moving platform p 42 Only use screws of the correct length for the respective mounting holes ...

Страница 29: ...nd accessories At least 2 M4 screws of suitable length Suitable tools for fastening the screws Affixing the Load 1 Align the load so that the selected mounting holes in the platform can be used to affix it 2 Use the screws to affix the load on the selected mounting holes in the platform 3 Check that the load is affixed firmly to the platform of the rotation stage 5 6 Connecting the Motor Cable to ...

Страница 30: ...XLR3 f Power cord If one of the components supplied for connection to the power source has to be replaced Use a sufficiently measured and certified replacement component Details Power supply Output 24 V DC maximum output current 2 A Power cord Three wires cable cross section at least 3 x 0 75 mm 2 3 x AWG18 maximum length 2 m Connecting the power supply to the M 06x Connect the Mini XLR3 connector...

Страница 31: ...aught by moving parts Stop the motion immediately if a controller malfunction occurs If possible adapt the travel range limits of your mechanical system in the software that you use for commanding the motion NOTICE Damage if an incorrect controller is connected Connecting a rotation stage to an unsuitable controller can cause damage to the rotation stage or controller Connect a rotation stage with...

Страница 32: ...nnected to the controller it can carry out unintentional motions Defective software or wrong operation of the software can also result in unintentional motions Do not place any objects in areas where they can get caught by moving parts Before connecting the M 06x check whether a macro is defined as the start up macro in the controller and cancel the selection of the start up macro if necessary INF...

Страница 33: ...e user manual of the controller used You have read and understood the manual of the PC software used The controller and the required PC software have been installed All connections on the controller have been set up see user manual of the controller the stage is connected via the motor cable Starting up the rotation stage 1 Only M 06x PD models Connect the power cord of the power supply to the pow...

Страница 34: ...ons in this manual 7 2 Performing a Maintenance Run Depending on the operating conditions and the period of use of the M 06x the following maintenance measures are required Maintenance run The maintenance run serves to distribute the existing lubricant To evenly distribute the existing lubricant perform a maintenance run over at least 360 after 500 hours of operation or after 1 year at the latest ...

Страница 35: ...te the M 06x without consulting our customer service department p 37 To lubricate follow the instructions in the maintenance manual which you can obtain from our customer service department 7 3 Cleaning the M 06x Prerequisites You have disconnected the rotation stage from the controller and the power supply Cleaning the rotation stage If necessary clean the surfaces of the rotation stage with a cl...

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Страница 37: ...r and or power supply are incorrectly connected or defective Check all connecting cables Check the controller If present Check the power supply of the stage When a controller from PI is used There is a motion error of the axis Motion error The difference between the current position and the commanded position exceeds the specified maximum value in closed loop operation For example motion errors ca...

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Страница 39: ...on ready Product codes and serial numbers of all products in the system Firmware version of the controller if present Version of the driver or the software if present Operating system on the PC if present If possible Take photographs or make videos of your system that can be sent to our customer service department if requested The latest versions of the user manuals are available for download p 6 ...

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Страница 41: ...Sensor resolution 4000 2000 cts rev Design resolution 32 0 0018 17 5 0 001 15 0 0008 2 1 0 00012 1 2 6 9 x 10 5 0 96 5 5x10 5 µrad Minimum incremental motion 32 17 5 15 6 3 6 5 µrad Backlash 200 200 240 200 200 240 µrad Unidirectional repeatability 50 50 60 50 50 60 µrad Velocity 90 16 9 7 5 s max Mechanical properties Worm gear ratio 50 1 90 1 110 1 50 1 90 1 110 1 Gear ratio 28 12 4 1 Load capac...

Страница 42: ...effect Miscellaneous Operating temperature range 10 to 40 10 to 40 C Material Aluminum Aluminum Mass 0 94 1 88 2 76 0 94 1 88 2 76 kg Recommended controllers C 863 single axis C 884 up to 6 axes C 863 single axis C 884 up to 6 axes 10 1 2 Maximum Ratings The M 06x rotation stages are designed for the following operating data Device Maximum operating voltage Operating frequency Maximum power consum...

Страница 43: ...ude 2000 m Relative humidity Max 80 for temperatures up to 31 C Linearly decreasing to 50 at 40 C Storage temperature 10 C to 40 C Transport temperature 10 C to 40 C Supply fluctuations Max 10 of the nominal voltage Degree of pollution 2 Degree of protection according to IEC 60529 IP40 10 1 4 Reference Point Switch Specifications Type Magnetic Hall effect sensor Supply voltage 5 V GND supplied via...

Страница 44: ...10 Technical Data 42 Version 2 1 MP47E M 06x Rotation Stage 10 2 Dimensions Dimensions in mm Note that the decimal places are separated by a comma in the drawings ...

Страница 45: ...B 29 29 34 34 42 42 C 25 25 30 30 38 38 D 35 35 55 55 65 65 E 12 5 12 5 15 15 21 5 21 5 F 70 70 110 110 130 130 G 60 60 100 100 120 120 H 20 20 35 35 45 45 I 50 50 90 90 110 110 J 38 38 50 50 60 60 K 20 20 20 20 28 28 L 39 34 39 34 39 34 M 80 8 83 8 80 8 83 8 80 8 83 8 N 19 15 19 15 19 15 O 59 3 51 3 59 3 51 3 59 3 51 3 P 7 7 4 5 4 5 ...

Страница 46: ... Sub D 15 m controller connection front view M 06x DG models Pin Signal Direction 1 Not connected 9 Motor Input 2 Motor Input 10 GND GND 3 Not connected 11 Not connected 4 5 V encoder Input 12 Not connected 5 Not connected 13 Reference Output 6 GND GND 14 Encoder A Output 7 Encoder A Output 15 Encoder B Output 8 Encoder B Output ...

Страница 47: ...put 4 5 V Input 12 Not connected 5 Not connected 13 Reference Output 6 GND GND 14 Encoder A Output 7 Encoder A Output 15 Encoder B Output 8 Encoder B Output 10 3 2 Mini XLR3 m Power Supply Connection Connecting a power supply is only necessary with the M 06x PD models Figure 11 Mini XLR 3 m power supply connection front view Pin Signal Direction 1 GND GND 2 24 V DC supply voltage Input 3 Not conne...

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Страница 49: ...tional national and local rules and regulations In order to fulfil its responsibility as the product manufacturer Physik Instrumente PI GmbH Co KG undertakes environmentally correct disposal of all old PI equipment made available on the market after 13 August 2005 without charge Any old PI equipment can be sent free of charge to the following address Physik Instrumente PI GmbH Co KG Auf der Roemer...

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Страница 51: ...ration of Conformity has been issued in accordance with the following European directives 2004 108 EC EMC Directive 2011 65 EU RoHS Directive The applied standards certifying the conformity are listed below EMC EN 61326 1 2013 Safety EN 61010 1 2010 RoHS EN 50581 2012 12 EC Declaration of Conformity ...

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