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User Manual

  

A620D0001 Rev 1.2 

30-July-2019 
 
 

 

 

Page 21 of 32 

 
 
 

 
 

PI (Physik Instrumente) L.P. 
16 Albert Street, Auburn, MA 01501 
Tel: 508-832-3456  Fax: 508-832-0506   
Email: [email protected] 

7. 

Startup and Operation of the Stage 

See the user’s manual of the controller being used with the A-62x stage for instructions about startup and 
operation.  
 
Note that the servo tuning values may need to be adjusted if the payload mass or size changes.  If PI was not 
given user application information at the time of order, the servo was tuned with no payload mass. 

 

Moving parts of the stage can cause crushing or shearing injuries. All personnel must remain clear 
of any moving parts. 

 

Collisions can damage the stage and the payload.   

  Take care when operating the stage to ensure that no collisions are possible between the 

stage, the load to be moved, and the environment in the motion range of the stage.   

  Do not place any objects in areas where they can be caught by moving parts.   

  Stop the motion immediately if a controller malfunction occurs.  

 

Do not attempt to operate the stage with the shipping restraint installed.   

 

The A-62x can develop high forces and accelerations. If the stage has been improperly or 
incompletely installed, the stage, the payload, and the environment can be damaged during 
operation. 

 

The stage table should never be moved without the air supply turned on. Moving the stage table 
with no air supply, causing sliding metal-to-metal contact, may damage the bearing surfaces. 

 

The drive mechanism of the A-62x is not self-locking. The stage can therefore unintentionally move 
in the following cases: 

 

Switching off or restarting the controller 

 

Switching off the servo mode for the axis 

Unintentional displacement can damage the stage, the payload to be moved, and the environment.  

  Only operate the A-62x with a horizontally aligned motion axis. 

 

  Before switching off or rebooting the controller, take suitable measures to ensure that no 

unintentional displacement of the stage table is possible. 

 

Do not exceed the operating voltage range for which the A-62x is specified. 

 

The optimum values of the servo-loop parameters in the controller depend on the application and 
the payload mass/inertia. Unsuitable servo-control parameter settings of the controller can cause 
the control loop to become unstable and for the stage to vibrate. Oscillations can damage the 
stage and/or the load affixed to it. 

  If the stage is oscillating or exhibits unusual operating noise, immediately switch off the servo 

mode for the axis on the controller or switch off the controller. 

  Only switch on the servo mode for the axis on the controller after you have modified the servo-

control parameter settings; see the manual of the controller. 

  Note that the servo tuning values may need to be adjusted if the payload mass, size, or inertia 

changes. 

 

Содержание A-62 Series

Страница 1: ...P 16 Albert Street Auburn MA 01501 Tel 508 832 3456 Fax 508 832 0506 Email air pi usa us A 62x Series Rotary Air Bearing Stage PIglide RM Direct drive Torque Motor Driven with Encoder Feedback This d...

Страница 2: ...patent applications for the technology field Magnetic Direct Drives PIMag WO212146709A2 DE102012207082A1 2019 PI Physik Instrumente L P The text photographs and drawings in this manual are protected b...

Страница 3: ...________________________________________________________ 11 3 4 Scope of Delivery _________________________________________________________________ 12 3 5 Accessories _________________________________...

Страница 4: ...____________________________________________ 26 10 7 Pin Assignments ________________________________________________________________ 31 11 EC Declaration of Conformity________________________________...

Страница 5: ...of basic servo systems as well as motion control concepts and applicable safety procedures 1 2 Symbols and Typographic Conventions The following symbols and markings are used in this User Manual Symb...

Страница 6: ...failure would present severe risks to human beings or the environment The intended use of the A 62x is only possible when completely mounted and connected The A 62x must be operated with a suitable c...

Страница 7: ...case of malfunction or failure of the system make sure a protective earth conductor is properly connected Moving parts of the stage can cause crushing or shearing injuries All personnel must remain c...

Страница 8: ...lubricants and condensation will damage the stage Keep the stage clean and free of dirt debris oil lubricants and moisture 2 4 Organizational Measures User manual Always keep this user manual availabl...

Страница 9: ...x series offers various models defined by the stage size encoder type and motor option The dimensions of the various models vary Encoder and motor options do not affect the dimensions Model Table Diam...

Страница 10: ...wear or require lubrication making these stages ideal for clean room and medical applications The brushless torque motor uses an ironless slotless motor coil which means there is zero cogging and no a...

Страница 11: ...rial number example individual for each A 62x Meaning of the places counting from left A PIglide Air Bearing Product 17 year of manufacture i e 2017 160501 unique number 6 digit 3 Warning sign Observe...

Страница 12: ...complement the A 62x stage Contact PI for all available configurations Part Description A 80x xxx Air Preparation and Filtration Kit A 851 xxx Cable sets for integration with various controllers 3 6...

Страница 13: ...phase torque motor This type of motor technology is completely non contact and is ideally suited to high speeds high accelerations fine resolution positioning and smooth constant velocity scanning The...

Страница 14: ...nted in such a way as to block the product label it is recommended to record the stage serial number for future reference The A 62x stage must always be transported and shipped with the shipping restr...

Страница 15: ...accuracy of the stage The effects of flatness on mounting are illustrated below To maintain accuracy the mounting surface should be flat within 1 m per 150 mm A laboratory grade AA granite surface pl...

Страница 16: ...to the stage Model Mounting Screw 4x Max Screw Torque N m A 621 xxxxx M3 SHCS 30mm long minimum 2 A 623 xxxxx M6 SHCS 30mm long minimum 20 A 624 xxxxx M6 SHCS 40mm long minimum 20 A 625 xxxxx M6 SHCS...

Страница 17: ...The air inlet fitting to the A 62x stage accepts flexible polyurethane pneumatic tubing 4mm OD for the model A 621 A 623 6mm OD for the models A 624 A 625 A 627 Figure 5 Air Inlet Fitting Location Fig...

Страница 18: ...ounting surface and the stage table with the appropriate cleaners isopropyl alcohol For optimum performance the payload center of mass should be centered on the stage tabletop If the payload is not ce...

Страница 19: ...near the air inlet Figure 7 Earth ground connection point location Figure 8 Mounting of the protective earth conductor profile view Description 1 Base plate of the A 62x 2 Flat washer 2x 3 Internal to...

Страница 20: ...th disconnect all electrical power prior to making any electrical connections To minimize the possibility of electrical shock and bodily injury or death when any electrical circuit is in use ensure th...

Страница 21: ...ever be moved without the air supply turned on Moving the stage table with no air supply causing sliding metal to metal contact may damage the bearing surfaces The drive mechanism of the A 62x is not...

Страница 22: ...t or shipping follow these steps 1 Turn off the controller power 2 Disconnect stage cables 3 Remove the payload 4 Turn off the air supply and disconnect the air supply line from the stage 5 Install th...

Страница 23: ...usa us Address 16 Albert Street Auburn MA 01501 USA Tel 508 832 3456 Fax 508 832 0506 If you have questions concerning your system have the following information ready Product codes and serial numbers...

Страница 24: ...m 300 175 100 100 75 Axial Error Motion 2 nm 100 75 50 50 40 Tilt Error Motion 2 rad 5 3 2 2 1 Max Velocity 3 RPM 2500 1200 600 500 500 Rotating Moment of Inertia kg mm2 125 1 485 1 530 8 790 32 350 2...

Страница 25: ...31 8 71 71 74 Motor Resistance phase to phase 2 7 4 2 6 7 6 7 4 5 Motor Inductance phase to phase mH 0 1 0 4 0 9 0 9 0 6 Poles 12 28 48 48 64 10 4 Encoder Specifications Option Code A B Type Incremen...

Страница 26: ...nsing Operating temperature 1 15 C to 25 C Storage temperature 0 C to 40 C in original packaging Dust Exposure The stage is not suited for dusty dirty oily or wet environments Overvoltage Category II...

Страница 27: ...l A620D0001 Rev 1 2 30 July 2019 Page 27 of 32 PI Physik Instrumente L P 16 Albert Street Auburn MA 01501 Tel 508 832 3456 Fax 508 832 0506 Email air pi usa us Figure 11 A 623 xxxx1 Stage Dimensions 4...

Страница 28: ...Manual A620D0001 Rev 1 2 30 July 2019 Page 28 of 32 PI Physik Instrumente L P 16 Albert Street Auburn MA 01501 Tel 508 832 3456 Fax 508 832 0506 Email air pi usa us Figure 12 A 624 050x1 Stage Dimens...

Страница 29: ...Manual A620D0001 Rev 1 2 30 July 2019 Page 29 of 32 PI Physik Instrumente L P 16 Albert Street Auburn MA 01501 Tel 508 832 3456 Fax 508 832 0506 Email air pi usa us Figure 13 A 625 065x1 Stage Dimens...

Страница 30: ...Manual A620D0001 Rev 1 2 30 July 2019 Page 30 of 32 PI Physik Instrumente L P 16 Albert Street Auburn MA 01501 Tel 508 832 3456 Fax 508 832 0506 Email air pi usa us Figure 14 A 627 075x1 Stage Dimens...

Страница 31: ...Encoder Analog Cosine 2 Sin Encoder Analog Sine 3 Index Encoder Analog Reference 4 5v Encoder power 5 5v Sense Encoder power sense line 6 Vx Encoder Setup 7 Lim Open collector Limit 8 Lim Open collec...

Страница 32: ...lectrical operating device The operator is responsible for a standards compliant integration of the electrical device into the overall system 12 Old Equipment Disposal In accordance with EU law electr...

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