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Table of Contents

Introduction

Heater

Warnings

Specifications

Heater

Kit

List

Main Components and Operating Concept

Heater

Mounting

Exhaust & Combustion Air Intake Connections

Heater

Plumbing

Fuel

System

Electrical

Connections

Operating

Switch

Heater

Operation

Troubleshooting & Parts

Heater Components

Содержание PH52W

Страница 1: ...PH52W ENGINE HEATER Technical Description Installation Instructions Operating Instructions Troubleshooting and Parts...

Страница 2: ......

Страница 3: ...5 Heater Kit List 6 Main Components and Operating Concept 8 Heater Mounting 9 Exhaust Combustion Air Intake Connections 11 Heater Plumbing 13 Fuel System 15 Electrical Connections 18 Operating Switch...

Страница 4: ...g on board diesel fuel and battery systems Operation is simple and the heater provides a safe and reliable alternative to cold engine starting or need for electrical plug ins Please take a moment to f...

Страница 5: ...of water and antifreeze to prevent coolant from Freezing Ensure that the coolant flow can never be blocked while heater is in operation Blocking coolant flow can result in extreme pressure bursting ho...

Страница 6: ...sumption WATT 135 Min Coolant Through put L hr US Gal hr 250 66 Fuel Type Diesel Nominal Voltage 12 Volt Lower Voltage Limit 10 5 21 0 Volts over 20 seconds Upper Voltage Limit 16 0 32 0 Volt over 20...

Страница 7: ...vary for Boxed Version Kit list is based on Universal Kit Version Description Operating Switch 2 Sided Mounting Tape Description Mounting Bracket Description Wiring Harness 5M 16 Power Harness 20A Fus...

Страница 8: ...Large Hex Nut Brass Hex Nut Brass Securing Body Fuel Metering Pump Fuel Pump Holder Black Rubber Fuel Line 0 3M 12 7mm ID 5mm x 50mm Fuel Line Connectors Z Mounting Bracket Clear Plastic Fuel Line 5M...

Страница 9: ...The flame is contained in a flame tube and exhaust gases expelled The heater s coolant pump takes cold coolant from the engine circulates it through the heater s water jacket then it pumps hot coolant...

Страница 10: ...o maximize flow and minimize heat loss Keep power wiring short to minimize voltage drop Keep fuel lines short to ensure good combustion Suggested Locations Step box External storage compartments Not i...

Страница 11: ...hielding as required to protect the heater from environmental conditions Orientate the heater within permissible mounting configurations shown in Figure M1 Do not mount the heater inside passenger com...

Страница 12: ...ust fumes cannot be sucked into combustion air intake Install exhaust pipe with incline for moisture run off Drill a small drain hole at low point if proper incline cannot be maintained Route the exha...

Страница 13: ...from any heat sensitive material Route exhaust beyond the skirt of the cab and outside of the frame area Failure to comply with this warning could result in Carbon Monoxide Poisoning Combustion Air In...

Страница 14: ...eve a safe and quality installation It is important to try to optimize the coolant flow to get the best heat distribution and heater operation Installation Procedure Plan the heater plumbing circuit I...

Страница 15: ...incorporated into the system However ensure that the heater flow can never be completely blocked by a flow control valve Do not work on the plumbing system when it is hot or under pressure Do not work...

Страница 16: ...m Layout Considerations Keep the length of the fuel system short as possible Mount the fuel pump as close to the fuel pickup as possible pump pushes better than it sucks Minimize vertical rise Mount t...

Страница 17: ...rectly into the fuel tank using our dedicated fuel pickup tube Teeing into the existing vehicle fuel lines is not recommended There are three common methods to install a fuel pickup tube Use NPT compr...

Страница 18: ...ition pick up pipe 4 from bottom of tank 1 for flat tanks Fuel Line Connections Route fuel lines from the fuel pick up pipe to the heater Use only fuel lines provided Other sizes or types of fuel line...

Страница 19: ...assage or drill holes as required Seal the hole around the cables and make sure they are protected from chaffing and pinching Cut each harness section to length and install terminals and connectors as...

Страница 20: ...ion from heater to switch location Cut harness to length and attach wiring terminals Install terminals into connector so they match the wire colours from the operating switch Yellow is a spare wire At...

Страница 21: ...s and diagnostics Refer to the Operating Switch Instructions for operational details Operating Switch Mount Operating Switch in a suitable location using the keyed mounting holes or two sided tape pro...

Страница 22: ...and timed startup functions It also facilitates troubleshooting by ing diagnostic codes tion Buttons and Display Icons amming Keys On Off Select Operation Status Switch Modes Display Icons 1 Heating...

Страница 23: ...ch Modes Display Icons 1 Heating Mode Flashes in standby mode 2 Heater On 3 Heater Off 4 Degrees Celsius 5 Water Temp Mode 6 Automatic Climate Mode 7 Indicates Run Time 8 Indicates Error 65 C WaterTem...

Страница 24: ...perature A C Mode Flame Sensor Temperature ie 086 Shutdown Controls How Long Heater Will Run When Turned On Manually e timed shutdown first select the Timed Shut atus mode See Operating Status s 2 00...

Страница 25: ...1 On Off Select 2 Operation Status 3 Switch Modes Display Icons 1 Heating Mode Flashes in standby mode 2 Heater On 3 Heater Off 4 Degrees Celsius 5 Water Temp Mode 6 Automatic Climate Mode 7 Indicates...

Страница 26: ...splay Icons Programming Keys 1 On Off Select 2 Operation Status 3 Switch Modes Display Ic 1 2 3 4 5 6 65 Wa On Of PHP Water Heater Control Switch Operation Instructions Overview The PHP Control Switch...

Страница 27: ...If unsuccessful the heater will shut down completely Note On initial start up the heater may require several start attempts to self prime the fuel system Tech Tip Heater has a Priming function See Ope...

Страница 28: ...n ECU conducts circuit check on start up Heater will shut down after two consecutive unsuccessful 90 second attempts Heater automatically attempts to restart upon flame out Heater will shut down in ca...

Страница 29: ...heck for damage inside blower 9 Flame Extinguished Check fuel flow Check combustion air flow 10 Failed Ignition Check Voltage Supply Check fuel flow 11 Over Temperature Check coolant flow Check water...

Страница 30: ...er The PH52W is equipped with self diagnostic capabilities In the event of failure an error code will be displayed on the operating switch Refer to the Fault Code Diagnostic Chart for direction In add...

Страница 31: ...onal part listing Item Description Part Number 1 Heat Exchanger P52W X101 2 Burner Flame Tube P52W X102 3 Combustion Blower Integrated ECU P52W T101 4 Flame Sensor P52W X103 5 Glow Pin P52W T102 6 Tem...

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Страница 36: ...www DKSI com help dksi com 877 508 3900 Unit B 1465 Kebet Way Port Coquitlam British Columbia Canada V3C 6L3 PHP 012022 TM52W REV7...

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