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Ver. Phoenix 1.0 _ 01-09-2019 

- 4 - 

Phoenix Mixer India Pvt. Ltd.

 

 

 

 

1.

 

SAFETY INSTRUCTIONS 

 

 

Read safety instruction carefully and follow them for your own protection. 

This Product is use on a nominal 115 or230 Volt circuit, as shown on the Name plate. 

Connect the Product to an outlet having the same configuration as the Plug. 

Wear safety Shoes when installing or relocating the machine. 

Make sure the machine stands securely. 

Keep your place clean & tidy. There is risk of accidents at untidy work place. 

 

Close the Machine when it is not being used. 

Machine shall be connected to dedicated electrical circuit- No other device shall be connected 

to this circuit. 

This product is equipped with a cord having a grounding wire with an appropriate grounding 

plug.    The  plug  must  be  plugged  into  an  outlet  that  is  properly  installed  and  grounded  in 

accordance with all local codes and ordinances. 

This product shall be connected to a dedicated electrical circuit – no other devices shall be 

connected to this circuit. 

Removal  of  the  plug  from  the  outlet  is  the  means  for  isolating  the  mixer  from  the  power 

supply.  Ensure that the mixer is installed with the plug easily accessible to the operator. 

This product is designed to operate only when the door is closed.  DO NOT ATTEMPT TO ALTER 

ELECTRICAL INTERLOCK MECHANISM 

In case of emergency, press the Red Emergency Stop button. 

 

Do not overload the machine. Check that the weight and dimension of the mixing can are 

suitable 

Use only undamaged and sturdy Mixing Can, If you don’t, the container may burst. 

Never lift large and heavy Can into the machine. 

The mixing Can has to be closed completely. 

 

Make sure that the mixing Can sits in central position on mixing table. Secure the container 

handle with rubber bands or adhesive tape. 

Take good care of the machine. Make sure that the moving parts move smoothly and without 

restriction. Follow the maintenance instruction. 

 

Do not use high pressure equipment to clean the machine.

 

Make sure that the safety devices work properly and are clean. 

 

Do not use the machine if the door or the plastic shutter is damaged. if the shutter strip is 

broken, do not reach into the in interior. There is risk of injury from rotating components. 

 

Do  not  start  the  machine  with  shutter  open.  Pull  out  power  plug!  There  is  high  risk  of 

accidents! 

Before switching on the machine after maintenance work, check that no spanners or setting 

tools are left inside the machine. 

Examine the machine for signs of damage. Check regularly that all parts are in good working 

condition. Have repairs carried out only by the manufacturer or an approved specialist. 

Trained and authorized personnel shall use this product. 

 

 

Содержание MELANGE

Страница 1: ...Ver Phoenix 1 0 _ 01 09 2019 1 Phoenix Mixer India Pvt Ltd MELANGE Semi Automatic Gyroscopic Mixer Operating and Service Manual 2008 Phoenix Mixer India Pvt Ltd ...

Страница 2: ...Unless otherwise indicated all references to companies names data and addresses used in the screens and or examples are purely coincidental and serve only to clarify the use of the Phoenix Mixer Phoenix shall not be liable for technical or editorial errors or omissions made herein nor for incidental or consequential damages resulting from the performance or use of this material If you require addi...

Страница 3: ...t Ltd 1 INDEX SAFETY INSTRUCTIONS 4 2 INTRODUCTION 5 3 TECHNICAL SPECIFICATIONS 6 4 WARRANTY TERMS 8 5 SAFETY SPECIFICATIONS 9 6 INSTALLATION 10 7 CONTROLS 14 8 OPERATIONS 15 9 MAINTENANCE TROUBLESHOOTING 17 10 SCHEMATIC DIAGRAM 21 11 SPARE PARTS LIST 23 ...

Страница 4: ... door is closed DO NOT ATTEMPT TO ALTER ELECTRICAL INTERLOCK MECHANISM In case of emergency press the Red Emergency Stop button Do not overload the machine Check that the weight and dimension of the mixing can are suitable Use only undamaged and sturdy Mixing Can If you don t the container may burst Never lift large and heavy Can into the machine The mixing Can has to be closed completely Make sur...

Страница 5: ...MELANGE is user friendly The MELANGE has been designed to meet the demands of the retail market The dimension of the machine makes it versatile and suitable for use in all environments The unique design results in reduced maintenance and in color mixing at the lowest cost per liter produced MELANGE is a rugged and reliable mixer which performance and design exhibits the qualities of a strong and s...

Страница 6: ...EN MAX 410 MM GYRO CLOSE MIN 65 MM GYRO RPM 120 RPM BOTTOM DISC RPM 240 RPM CLAMPING MANUAL VERTICAL POSITIONING MANUAL MACHANICAL LOCK PIVOT MAIN MOTOR 1 HP SINGLE PHASE 230 110Vac 50 60 Hz 1440 RPM MAXIMUM NOISE LEVEL 55 Db POWER SUPPLY 230V 50 60 Hz POWER SUPPLY OPTIONAL 110 V 60Hz ELECTRONICS BOARD TIMER MACHANICAL TIMER 5 Min LOCKING DOOR DEVICE Safety Door S W AVAILABLE GYROSCOPIC MOTION CLO...

Страница 7: ... parts of control Systems Part 1 General principles for design EN 1088 1995 Safety of machinery Interlocking devices associated with guards EN 294 1992 Safety of machinery Safety distances to prevent danger zones being reached by the upper limbs EN 953 1997 Safety of machines Guards General requirements for the design and construction of fixed and movable for coating materials PrEN 12757 1 Mixing ...

Страница 8: ...foregone profit or other material losses on the part of the customer is expressly excluded Warranty and liability claims for personal or material damage are excluded if attributable to one or more of the following causes The part unit shall be returned with transportation charges prepaid If the fault has been caused by misuse or abnormal conditions of operation repairs will be billed at a normal c...

Страница 9: ...nts Risk to personnel is possible in two areas Operator area Maintenance area Maintenance area Operator area THIS EQUIPMENT MUST BE GROUNDED Attention Connect this product to a dedicated electrical circuit no other devices shall be connected to this circuit Do not use extension cords to connect this product Attention Only trained personnel shall be permitted access to the electrical wiring within ...

Страница 10: ...inimum 5 Do not store flammable materials or other materials inside the machine The area in which the MELANGE is installed must be kept free of exposed flames incandescent fixtures or other devices that might create sparks 6 It is recommended that a ventilation system guaranteed to maintain the concentration of dangerous vapors around electrical components at less than 30 be installed 7 When the M...

Страница 11: ... electrical fires be readily accessible Safety devices The machine is equipped with the following safety devices Emergency Stop Button Door Lock and sensor Emergency Stop Button For safety reasons all users should know the location of the Emergency Stop button and how to use it The RED Emergency Stop push button is located on the Left Hand control panel on the top front of the mixer to the left of...

Страница 12: ... vicinity The circuit shall be installed in accordance with local codes The receptacle shall be of a configuration appropriate for the voltage and current rating of the circuit INSTALLATION It is recommended that during the installation of the mixer protective gloves be worn in order to prevent hand injuries Unpack the MELANGE Mixer Ensure the machine has not been damaged in any way Position the m...

Страница 13: ...oenix Mixer India Pvt Ltd 7 CONTROLS LEFT HAND CONTROL PANEL RIGHT HAND CONTROL PANEL STOP Button Illuminated RED door is unlocked Mechanical Timer sets mixing time Emergency Stop Button START Button Illuminated Green when mixer running ...

Страница 14: ...Ver Phoenix 1 0 _ 01 09 2019 14 Phoenix Mixer India Pvt Ltd LOGIC CARD AS670 101 ME ...

Страница 15: ...usly illuminated RED and the door will unlock CAN LOADING 1 Open the MELANGE Mixer door to its fully open position 2 Ensure the Can Holder Assembly is in the vertical top dead center TDC position with the Clamp Mechanical Mechanism at the top and locked in place If it is not use the two handles on the front of the Can Holder Assembly to rotate it to the TDC position Ensure the lock mechanism engag...

Страница 16: ...art the mixing cycle The START button will be illuminated GREEN and the light on the STOP button will turn OFF The door will lock the Can Hold Assembly Lock will disengage and the Can Holder Assembly will spin for the set time to mix the paint Once the set time has expired the STOP button will illuminated RED the light in the START button will turn OFF and the Can Holder Assembly will come to a st...

Страница 17: ...nt of the Can Holder Assembly slowly rotate the Assembly to the vertical top dead center TDC position with the Clamp Mechanical Mechanism at the top When it reaches this position the Clamp Assembly Lock will engage locking it in place Note If for some reason it is necessary to rotate the Can Holder Assembly after the lock has engaged Pull Shutter and Rotate the assembly off the TDC position The lo...

Страница 18: ...tness If the floor surface is not plain then shift the Machine on a plain flat surface Machine makes a loud noise after every revolution Check the foundation of the Motor Check the tension of the belt joining the Motor pulley and the Main Wheel If found loose adjust it to the proper tension Check whether the belt has worn out If yes then replace the same with a new one Container clamped does not r...

Страница 19: ...nnection of Door Switch If its Photo sensor Check reflector light Check Reflector Adjusting Transmission Belts Remove Cover for Motor from the machine Check belt tension which should bend 5 10mm while pressed with fingers in its side To Correct the tension set the bolt with motor as shown in the picture Check the belt by rotating the main pulley The belt should not be worn Put the back panel in it...

Страница 20: ...Ver Phoenix 1 0 _ 01 09 2019 20 Phoenix Mixer India Pvt Ltd 10 SCHEMATIC DIAGRAM ...

Страница 21: ...Ver Phoenix 1 0 _ 01 09 2019 21 Phoenix Mixer India Pvt Ltd 11 SPARE PART LIST ...

Страница 22: ...Ver Phoenix 1 0 _ 01 09 2019 22 Phoenix Mixer India Pvt Ltd ...

Страница 23: ...3 Phoenix Mixer India Pvt Ltd THANK YOU Phoenix Mixer India Pvt Ltd Plot No 7 College Road Vadkun Dahanu Road 401602 Dist Palghar Maharashtra INDIA Phone 91 2528 221120 223324 www phoenixmixer com An ISO 9001 2015 Certified Company ...

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