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EXPRELIA 04 OPERATING LOGIC

Saeco International Group

Rev. 00 / June 2010

Page / 11

STEAM

VENTURI

PIPE

CLEAN / RINSE

MILK IN

CARAFE

AIR

STEAM

VENTURI

PIPE

FROTHED HOT MILK

(CAPPUCCINO)

MILK FROM

CARAFE

STEAM

VENTURI

PIPE

HOT MILK

MILK FROM

CARAFE

AIR or STEAM

STEAM

HOT WATER - STEAM

to steam pipe

DC3

DC4

DC2

DC5

DC1

PRESSURE RELIEF VALVE

Clean

(steam)

Air

Milk-based

beverages

(steam)

hot water /

steam

CARAFE ATTACHMENT

DC1 = pressure relief valve assembly

DC2 = steam valve

DC3 = air valve

DC4 = clean valve (steam)

DC5 = hot water/steam valve

Functional method for the production of milk-based beverages and circuit cleaning

When the solenoid valves open and let air or hot water/steam through, the following situations

occur:

DC3+DC2

•

STEAM + AIR = Frothing and heating of frothed milk

DC2

•

STEAM FROM CENTRAL HOLE = Heating of non-frothed milk

DC4

•

STEAM FROM LOWER HOLE = Cleaning of milk circuits

Содержание Exprelia Series

Страница 1: ...3 3 3 Operation cleaning and maintenance 5 4 Operating logic 4 1 Water circuit 1 4 2 Frother unit valve assembly 2 4 2 1 General carafe assembly 2 4 3 Multi way valve 4 4 4 Coffee cycle 5 4 5 Single m...

Страница 2: ...Gearmotor 5 7 12 Multi way valve 6 7 13 Frother unit valve assembly 6 7 14 Door tube coupling 6 7 15 Dispenser assembly 7 7 16 Steam pipe assembly 7 7 17 General carafe card assembly 8 7 18 Teflon pi...

Страница 3: ...Saeco International Group Rev 00 June 2010 EXPRELIA CHAPTER 1 INTRODUCTION...

Страница 4: ...enter Programmer for programming and diagnostics mode 1 3 Material Description Notes Thermal paste Heating element 200 C Descaler Saeco descaler Grease solvent Personal choice Silicone grease Safe to...

Страница 5: ...y interface X X With satin finished steel parts X With ABS parts X Milk carafe X X Clean automatic milk circuit washing X X Automatic dosing SAS X X Dispensed coffee memory capacity X X Dispensed milk...

Страница 6: ...ull tray floating indicator Drip tray grille Control panel Water tank Coffee bean hopper with lid Compartment for pre ground coffee Service hatch SBS Milk carafe attachment Milk carafe Hot water steam...

Страница 7: ...ge 04 1 6 2 Internal machine parts 04 Turbine Multi way valve Coffee boiler Water level capacitive sensor Power card Steam boiler Water pump Steam pump Frother unit valve assembly Coffee grinder Groun...

Страница 8: ...Saeco International Group Rev 00 June 2010 EXPRELIA CHAPTER 2 TECHNICAL SPECIFICATIONS...

Страница 9: ...x 13 15 bar with reciprocating piston and thermal switch 120 C 48 W 230V 50 Hz 120V 60Hz 100V 50 60 Hz Steam pump Ulka MF with reciprocating piston 230V 50 Hz 120V 60Hz 100V 50 60 Hz Overpressure valv...

Страница 10: ...y manually or automatically after 60 if at least one coffee has been dispensed before switching off No of pulses 130 100 Stopping option Yes by pressing any key Yes by pressing any key User disable op...

Страница 11: ...eg drawer after double coffee as last product dispensed 15 lots of dregs 16 lots of dregs Reset dreg counter The dreg drawer must be emptied only when prompted by the machine ensuring the machine is s...

Страница 12: ...Saeco International Group Rev 00 June 2010 EXPRELIA CHAPTER 3 CHAPTER 3 USER INSTRUCTIONS USER INSTRUCTIONS...

Страница 13: ...the MENU button to go to the machine s main menu Press the OK button to go to the BEVERAGE MENU Quantity of Coffee this section enables programming the quantity of coffee to be ground for making the b...

Страница 14: ...ss power but takes longer to dispense milk beverages because the steam boiler is needed To disable buzzers This function governs activation of the boilers in the appliance for energy saving GENERAL ME...

Страница 15: ...function is used to run the washing cycle for the brewing unit MAINTENANCE METERS FOR CARAFE CLEANING DESCALING UNIT CLEANING CLEAN CARAFE OFF ON MAINTENANCE FACTORY SETTINGS This function allows the...

Страница 16: ...filter with a new one The alarm is displayed only if the enable filter function is ON An even has occurred that requires restarting the appliance Take note of the code E xx shown at the bottom Red LED...

Страница 17: ...Without water filter With water filter 1 Soft up to 7 dH 240 litres 480 000 pulses 480 litres 960 000 pulses 2 Medium 7 14 dH 120 litres 240 000 pulses 240 litres 480 000 pulses 3 Hard 15 21 dH 60 lit...

Страница 18: ...Saeco International Group Rev 00 June 2010 EXPRELIA CHAPTER 4 OPERATING LOGIC...

Страница 19: ...EXPRELIA 04 OPERATING LOGIC Saeco International Group Rev 00 June 2010 Page 11 4 1 Water circuit COLD WATER HOT WATER STEAM STEAM HOT WATER 01...

Страница 20: ...for carafe present missing indication and dispenser positioning 4 2 Frother unit valve assembly Features and requirements Maximum operating pressure 3 bar Maximum pressure in the water steam circuit...

Страница 21: ...lean steam Air Milk based beverages steam hot water steam CARAFE ATTACHMENT DC1 pressure relief valve assembly DC2 steam valve DC3 air valve DC4 clean valve steam DC5 hot water steam valve Functional...

Страница 22: ...bar Filling the circuit the solenoid valve opens drain position and the pump is activated automatically refilling the circuit by expelling the air in the pipe Unit discharge before the unit descends i...

Страница 23: ...constant level Coffee cycle The coffee grinder starts the grinding process controlled by pulses generated by a sensor 1 The gearmotor brewing unit moves to the dispensing position 2 Preliminary dispe...

Страница 24: ...res see table 4 6 Temperature sensor adjustment Temp C R nom k R 20 61 465 8 6 50 17 599 5 9 75 7 214 4 1 80 6 121 3 7 85 5 213 3 4 90 4 459 3 1 100 3 3 2 5 125 1 653 3 9 150 0 893 5 1 4 5 Single micr...

Страница 25: ...c system No coffee A low coffee bean level is detected by the Hall sensor after variations in the pulse frequency with or without coffee If there are no coffee beans operation while empty the number o...

Страница 26: ...grinding pulses will be decreased by 10 If the power consumption value falls within the abort cycle interval the pad will be expelled and the grinding pulses will be decreased by 10 If the pre ground...

Страница 27: ...where the flow speed is adjusted using a cream valve Cream valve control Fast flow slight extraction If the SBS valve is open the coffee flows more easily because the pressure is lower and the membra...

Страница 28: ...Total capacity capacity Sensor 4 12 Water level detection drip tray 4 11 Water level detection water tank Water low message water reserve Function The water level is monitored by a capacitative sensor...

Страница 29: ...electronics assembly uses the turbine impulses to keep track of the amount of water which has flowed through after the specified amount set in accordance with the water hardness level the Replace filt...

Страница 30: ...Saeco International Group Rev 00 June 2010 EXPRELIA CHAPTER 5 TROUBLESHOOTING...

Страница 31: ...pressing the same key once more Other conditions in which a load can be automatically deactivated are Other conditions in which a load can be automatically deactivated are If a work cycle is defined...

Страница 32: ...of the area inside the front hatch 02 UNIT BREW Home mA xx Work Stop DDr H W Dreg Dreg 10 Door Pres KEYBOARD Caf Cappucc Espr Long Clean Stdby Spec xx yy zz Software P Off Debug msg E 8 D 64 Operatio...

Страница 33: ...itched off by pressing the button once more Pmp2 activates the hot water steam dispensing pump The pump is switched off by pressing the button once more Indicators p s indicates moment by moment the w...

Страница 34: ...he machine requests switching off Indicators Pls indicates during grinding the real time grinding pulse countdown BLess This is activated when the system detects there is no coffee To cancel the alarm...

Страница 35: ...MAX GRINDER DOSE MAX GROUND HOTWATER FLOWRATE CUP TEMPERATURE DESCRIPTION This represents the number of times the C A has dispensed each beverage This displays the total number of out of order fail e...

Страница 36: ...he errors are reset 3 WATER COUNTERS DESCALING CYCLES WATER SINCE LAST CYCLES Represents the consumption of water since the last descaling cycle WATER SINCE SECOND As above but for the penultimate des...

Страница 37: ...cuit 10 Coffee boiler short circuit Coffee boiler temperature sensor short circuit 11 Coffee boiler in open circuit Coffee boiler temperature sensor in open circuit 12 Steam boiler short circuit Steam...

Страница 38: ...Saeco International Group Rev 00 June 2010 EXPRELIA CHAPTER 6 CHAPTER 6 STANDARD CHECKS STANDARD CHECKS...

Страница 39: ...the circuit in winter 15 External cleaning 16 Lubricating the brewing unit with suitable grease 17 Insulation test HG 701 dielectric 18 Documentation S Replacement P Cleaning ES Visual inspection TR...

Страница 40: ...o the cup until the cream separates The cream should come together again to form a complete layer Cream colour Hazel brown Temperature Reading taken while dispensing Thermometer 84 C 4 C Grinding leve...

Страница 41: ...Saeco International Group Rev 00 June 2010 EXPRELIA CHAPTER 7 DISASSEMBLY...

Страница 42: ...casing cover C by a few cm Go onto the opposite side and raise the cover as shown in the photo D Unscrew the screws shown and pull out the RH and LH panel assembly 01 Extract the PWR cover 7 2 Coffee...

Страница 43: ...on the grinding adjustment spindle A and turn the support anticlockwise until it unhooks Turn the grinder blades anticlockwise out of the support Turn the grinder blades clockwise out of the support T...

Страница 44: ...can work directly on the coffee grinder by pressing and turning the ring nut C shown clockwise to increase the particle size of the coffee and anticlockwise to decrease it If there are any remains of...

Страница 45: ...nnections Lift the turbine out of the casing assembly and remove the electrical and water circuit connections 1 Remove the card cover by raising it 2 Loosen the screws as illustrated and remove the PW...

Страница 46: ...ransmission and timing of the dispensing unit Dreg drawer presence sensor D Dispensing head present microswitch E Microswitch F detecting brewing unit home and work positions Remove the gear C that me...

Страница 47: ...h the screw anchoring the multi way valve to the support Loosen the screw as illustrated and remove the clip Extract the coupling guard Unhook the support for coupling the drain A and extract the thre...

Страница 48: ...ctly 07 Extract the dispenser assembly Loosen the screws located inside the door and slide out the coffee dispenser as shown Loosen the screws as illustrated to remove the inner front panel cover Remo...

Страница 49: ...he screws as illustrated and remove the guard and the flat cable Unscrew the screws of the display support as shown Remove the Teflon pipe support assembly 7 17 General carafe card assembly Loosen the...

Страница 50: ...suitable pair of pliers to remove the clamp as illustrated Tighten the clamp as illustrated Extract the display and the keypad CPU and display card assembly Extract the connections and flat cable 1 B...

Страница 51: ...Saeco International Group Rev 00 June 2010 EXPRELIA CHAPTER 8 CHAPTER 8 NOTES NOTES...

Страница 52: ...EXPRELIA 08 NOTES Saeco International Group Rev 00 June 2010 Page 01 01...

Страница 53: ...Saeco International Group Rev 00 June 2010 EXPRELIA CHAPTER 9 CHAPTER 9 WATER CIRCUIT DIAGRAM WATER CIRCUIT DIAGRAM...

Страница 54: ...EXPRELIA 09 WATER CIRCUIT DIAGRAM Saeco International Group Rev 00 June 2010 Page 01 01...

Страница 55: ...Saeco International Group Rev 00 June 2010 EXPRELIA CHAPTER 10 CHAPTER 10 ELECTRICAL DIAGRAM ELECTRICAL DIAGRAM...

Страница 56: ...EXPRELIA 10 WIRING DIAGRAM Saeco International Group Rev 00 June 2010 Page 01 01...

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