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AxN Configurable Motion Control Platform

 

 

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Proper and correct transport, storage, assembly and installation as well as care in operation 
and maintenance are prerequisites for optimal and safe operation of this device. 

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Only assign trained and qualified persons to work with electrical installations: 

Only persons who are trained and qualified for the use and operation of the device may 
work on this device or within its proximity. The persons are qualified if they have sufficient 
knowledge  of  the  assembly,  installation  and  operation  of  the  equipment  as  well  as  an 
understanding of all warnings and precautionary measures noted in these instructions. 
Furthermore, they must be trained, instructed and qualified to switch electrical circuits and 
devices on and off in accordance with technical safety regulations, to ground them and to 
mark them according to the requirements of safe work practices. They must have adequate 
safety equipment and be trained in first aid. 

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Only use spare parts and accessories approved by the manufacturer.

 

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Follow all safety regulations and requirements for the specific application as practiced in the 
country of use. 

 
For machine and installation manufacturers: 

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The devices have been designed for installation in industrial machinery.

 

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The ambient conditions given in the product documentation must be observed.

 

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The  information  given  in  the  documentation  of  the  product  with  regard  to  the  use  of  the 
delivered components contains only examples of applications and suggestions.

 

The machine and installation manufacturer must make sure that the delivered components 

are  suited  for  his  individual  application  and  check  the  information  given  in  this 
documentation with regard to the use of the components, make sure that his application 
complies with the applicable safety regulations and standards and carry out the required 
measures, modifications and complements. 

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Startup of the  delivered components is  only permitted once  it is sure  that the machine  or 
installation  in  which  they  are  installed  complies  with  the  national  regulations,  safety 
specifications and standards of the application.

 

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Operation is only permitted if the national EMC regulations for the application are met.

 

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The  machine  or  installation  manufacturer  is  responsible  for  compliance  with  the  limiting 
values as prescribed in the national regulations.

 

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Technical  data,  connections  and  operational  conditions  are  specified  in  the  product 
documentation and must be followed at all times. 

Explanation of Warning Symbols and Degrees of Hazard Seriousness

 

The safety instructions describe the following degrees of hazard seriousness. The degree of hazard 
seriousness  informs  about  the  consequences  resulting  from  non-compliance  with  the  safety 
instructions: 

 

Warning symbol with signal word 

Degree of hazard seriousness according to ANSI Z 535 

 

Death or severe bodily harm will occur. 

 

Death or severe bodily harm may occur. 

Содержание AxN

Страница 1: ......

Страница 2: ...upply Input 26 4 2 5 Brake Resistor 28 4 2 6 Motor Power Output Port P2 30 4 2 7 Motor Power Output 31 4 3 Control Circuit 33 4 3 1 Auxiliary Power Supply AUX Power 33 4 3 2 Safe Torque Off STO 34 4 3...

Страница 3: ...AxN Configurable Motion Control Platform 2 1 SAFETY INSTRUCTIONS READ FIRST AxN Configurable Motion Control Platform Powered by Phase Motion Control...

Страница 4: ...al changes are permitted It is not permitted to decompile software products or alter source codes Do not mount damaged or faulty products or use them in operation Make sure that the products have been...

Страница 5: ...em on to Others Do not attempt to install or commission this device without first reading all documentation provided with the product Read and understand these safety instructions and all user documen...

Страница 6: ...given in the documentation of the product with regard to the use of the delivered components contains only examples of applications and suggestions The machine and installation manufacturer must make...

Страница 7: ...ponent Risk of injury by improper handling Risk of bodily injury by bruising shearing cutting hitting or improper handling of pressurized lines 1 3 Instructions with regard to Specific Dangers Protect...

Страница 8: ...r r c d cannot be used for electric drives Indirect contact must be prevented by other means for example by an overcurrent protective device according to the relevant standards Secure built in devices...

Страница 9: ...y the danger of bodily harm and material damage this alone cannot be relied upon to ensure complete safety Until the integrated monitoring functions become effective it must be assumed in any case tha...

Страница 10: ...of normal use before initial startup If necessary perform a special electromagnetic compatibility EMC test on the installation Protection against Magnetic and Electromagnetic Fields during Operation...

Страница 11: ...tive safety regulations has to take measures to avoid injuries caused by burns in the end application These measures can be for example warnings guards shielding or barrier and technical documentation...

Страница 12: ...AxN Configurable Motion Control Platform 11 2 TECHNICAL SPECIFICATIONS AxN Configurable Motion Control Platform Powered by Phase Motion Control...

Страница 13: ...2 m3 hour Dimensions H W D 201 8 96 164 6 mm 1 380 Vac 0 95 40 Comm Freq 8kHz 2 Including input rectifier losses 3 PWM frequency will automatically decrease at Zero Speed in order to keep Nominal Cur...

Страница 14: ...figuration Processor speed 80 MIPS C FPGA 120 MIPS C FPGA Extreme Version Optional Task frequency Current drive monitoring 1 MHz Position speed loop 8 kHz PLC fast task 8 kHz PLC slow task 15 625 Hz t...

Страница 15: ...to 1000m above MSL over 1000m above MSL with power reduction 1 per 100m up Pollution Severity 2 Installation Type Built in unit only for vertical installation in a switch cabinet with min IP4x protec...

Страница 16: ...d in the table must not occur simultaneously 3 The absolute humidity is limited to max 25 g m That means that the maximum values for temperature and relative air humidity stipulated in the table must...

Страница 17: ...AxN Configurable Motion Control Platform 16 3 MECHANICAL INSTALLATION AxN Configurable Motion Control Platform Powered by Phase Motion Control...

Страница 18: ...to the drive Place a temporary cover over the top of the drive during installation Remove the temporary cover before start up as the cover will reduce ventilation and cause the drive to overheat 4 In...

Страница 19: ...lorides Altitude Up to 1000m above MSL over 1000m above MSL with power reduction 1 per 100m up Vibration Amplitude up to 0 3mm at 2 to 9 Hz Acceleration up to 1m s2 at 9 to 200 Hz Orientation Install...

Страница 20: ...n To maintain proper cooling install the AxN drive upright inside the switch cabinet as illustrated below WARNING The airflow inside the drive must be upright after installation as illustrated below I...

Страница 21: ...or air out B 10mm The distance between other device including other AxN drives and peripheral devices C 30mm The distance between the inside wall of the switch cabinet D 100mm The distance between the...

Страница 22: ...AxN Configurable Motion Control Platform 21 4 ELECTRICAL INSTALLATION AxN Configurable Motion Control Platform Powered by Phase Motion Control...

Страница 23: ...to four single ended signal Analog signal reference GND U1 3 U2 16 U2 17 AO0 AO1 Analog outputs programmable 0V U1 12 0V U2 24 Digital signal reference GND Digital signal reference GND 0V U1 12 Digit...

Страница 24: ...supply AT THE SAME TIME Refer to the following figures for standard drive connection diagram NOTE the input and output ports in the following figures do not represent the true location on the drive p...

Страница 25: ...port has different functions by using different combinations of terminals Refer to following table for more details Function Terminal Definition Description AC Power Supply Input T Three phase AC pow...

Страница 26: ...tween the cable and drive R S T terminals of AxN 09 20 4 drive are recommended to use the E Series Cord End Terminals manufactured by KST And PE terminal is recommended to use the RNY Series Ring Term...

Страница 27: ...the nominal torque to tight these terminals is 0 5 0 6 N m AC Power Supply Cable Installation 4 2 4 DC Power Supply Input DC Power Supply Requirement Main Supply AxN 09 20 4 Voltage 565V Type DC powe...

Страница 28: ...ow lists the appropriate terminal Recommended Pre insulated Crimp Terminals Recommended Strip Length mm AxN 09 20 4 E2508 phase wire RNYBS22 6 ground wire 10 Cable Shield Grounding Wiring the cable sh...

Страница 29: ...ve has an internal brake resistor inside the drive And it can also connect an external brake resistor Recommended WARNING Do not operate AxN Drive without any brake resistor Failure to comply may resu...

Страница 30: ...bort because of the high DC Bus Voltage over 900V Refer to following table to check the Minimum and Maximum Resistance of external brake resistor Minimum Resistance Maximum Resistance AxN 09 20 4 19 3...

Страница 31: ...6 Motor Power Output Port P2 AxN 09 20 4 Drive s Motor Power Output Port P2 has one function output power to the motor Port Location AxN 09 20 4 Drive s Motor Power Output Port P2 is on the bottom of...

Страница 32: ...tor Power Output cable The table below lists the appropriate cable Current Arms Cross sectional Area mm2 AWG AxN 09 20 4 9 4 17 11 Pre insulated Crimp Terminals Crimping pre insulated Terminals on the...

Страница 33: ...g and Torque Specification Connect the 4 wires of the motor power cable to the correspond terminals on the P2 port U to A V to B W to C and PE to PE Cable Fixing Use a hose clamp to fix the cable on t...

Страница 34: ...V Type DC power Fluctuation of Voltage 15 22 8 25 2V Nominal Power 48W Nominal Current 2A Port Location AxN 09 20 4 Drive s Auxiliary Power Supply Port Female Plug 4Pin is on the top of the drive And...

Страница 35: ...4 Drive Normal version AxN 09 20 4 Drive has already internally short cut Pin 24V_AUX 24_SAF_H and 24V_SAF_L so that STO function is disabled STO Function Enable The STO function is implemented using...

Страница 36: ...lay R1 Port Location AxN 09 20 4 Drive s System Relay Port Female Plug 3Pin is on the top of the drive And a corresponding System Relay Terminal Male Plug 3Pin is provided in the accessories Refer to...

Страница 37: ...normally closed contact Diagram AxN 09 20 4 Drive uses a relay to indicate the status When Drive is power off or system is not ready the circuit is connected between N C Normally Closed and Com In the...

Страница 38: ...E1 Encoder Connector SinCos Endat Digital Incremental with Hall Resolver and Hiperface U1 U2 User Connectors 4 Analog Inputs 2 Analog Outputs 8 Digital Inputs 4 Digital Outputs S1 Serial Bus Connecto...

Страница 39: ...Hall Resolver and Hiperface Encoder Different position sensor has different pin assignment refer to correspond section for more details If the motor is manufactured by Phase Motion Control our Prefab...

Страница 40: ...ntial 6 Vcc Encoder supply 5Vdc Positive supply voltage 7 A Encoder incremental channel 1 Vpp differential 8 KTY Thermal sensor positive 9 I Encoder index 1 Vpp differential 10 11 12 A Encoder increme...

Страница 41: ...CK Endat clock TTL 4 CLOCK Endat clock TTL 5 6 Vcc Encoder supply 8Vdc Positive supply voltage 7 8 KTY Thermal sensor positive 9 DATA Endat data TTL 10 11 12 13 14 DATA Endat data TTL 15 Connection Ta...

Страница 42: ...Encoder supply 8Vdc Positive supply voltage 7 B Encoder incremental channel TTL 8 KTY Thermal sensor positive 9 I Encoder index TTL 10 11 12 B Encoder incremental channel TTL 13 A Encoder incremental...

Страница 43: ...OS Absolute channel Differential signal 5 SIN Absolute channel Differential signal 6 7 8 KTY Thermal sensor positive 9 10 RESEX Resolver energising 8kHz sinusoidal wave 11 RESEX Resolver energising 8k...

Страница 44: ...ge 7 COS Process data channel TTL 8 KTY Thermal sensor positive 9 DATA RS 485 parameter channel TTL 10 11 12 COS Process data channel TTL 13 SIN Process data channel TTL 14 DATA RS 485 parameter chann...

Страница 45: ...4 9 RS 232 Pin Assignment Pin Standard RS 232 AxN RS 232 Function 1 DCD Data Carrier Detect 2 RXD RXD Received Data 3 TXD TXD Transmitted Data 4 DTR DTR Data Terminal Ready 5 GND GND Common Ground 6...

Страница 46: ...ing only of transmit data receive data and ground is commonly used when the full facilities of RS 232 are not required And it is also the minimal connection requirement of Cockpit communication with A...

Страница 47: ...connection is the maximal connection which AxN 09 20 4 drive can support NOTE Do NOT use 9 wire connection AxN 09 20 4 drive does not support DCD and RI function Connection table 1 N C No Connection...

Страница 48: ...GND GND Ground 6 7 8 9 RS 422 Connection Table RS 485 Connection Table 1 N C No Connection 2 Connector back shell shielded 360 Both ends 3 means that the shield or cable should connect to connectors S...

Страница 49: ...o the S1 connector Pin Assignment Pin CANOpen Function 1 CAN_H CAN_H bus line dominant high 2 3 4 5 GND Ground connection 6 7 8 9 CAN_L CAN_L bus line dominant low Note CANOpen pin assignment on S1 co...

Страница 50: ...AxN Configurable Motion Control Platform 49 Connection diagram Note Only the first and the last CAN node device should use a 120 terminal resistor...

Страница 51: ...t Port Location AxN 09 20 4 Drive s Main CAN Port Female Plug 9 Pin D Sub is on the middle side of drive s communication port panel Refer to the following figures for exact location 4 4 13 Main CAN Ax...

Страница 52: ...nnection Table 1 N C No Connection 2 Connector back shell shielded 360 Both ends 3 means that the shield or cable should connect to connectors Connection diagram Note Only the first and the last CAN n...

Страница 53: ...f Simulated Incremental Encoder is 0 3 3V Endat Encoder IN Pin Name Function 1 DATA Endat Data 2 3 GND Ground connection 4 CLOCK Endat Clock 5 6 DATA Endat Data 7 8 CLOCK Endat Clock 9 Incremental Enc...

Страница 54: ...CAT network through two connectors EtherCAT IN and EtherCAT OUT Port Location AxN 09 20 4 Drive s EtherCAT Port is on the upside of drive s communication port panel formed by two RJ45 100Base TX femal...

Страница 55: ...Location AxN 09 20 4 Drive s User Connectors Male Plug 2 12 pin are on the left bottom of the Communication Port Panel Refer to the following figure for exact location Diagram NOTE All analog signal...

Страница 56: ...switch between differential mode and single end mode 1 15 R1N AI3 Programmable analog input 10V Zin 10K able to switch between differential mode and single end mode 1 16 AO1 Programmable analog output...

Страница 57: ...AxN Configurable Motion Control Platform 56 5 APPENDIX ACCESSORIES AxN Configurable Motion Control Platform Powered by Phase Motion Control...

Страница 58: ...4 4 4mm B04 4 4mm 2 __mm D06 4 6mm B06 4 6mm 2 __mm D10 4 10mm B10 4 10mm 2 __mm D16 4 16mm B16 4 16mm 2 __mm D25 4 25mm B25 4 25mm 2 __mm Length 3 3m 5 5m 7 7m X 2 X m Shield Type G General shielded...

Страница 59: ...ncremental with Hall sensor Terminal Type X Aviation plug DB15 180 outlet Y Aviation plug DB15 45 outlet Wire Gauge 1 A28 AWG28 Length 3 3m 5 5m 7 7m X 2 X m Shield Type G General shielded I General I...

Страница 60: ...etal plate can ensure that the cable shield is effectively grounded and the grounding impedance is reduced Installation Put the open holes of cable support together with the ports of the drive located...

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