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10

Product description

Variants

CombiLine-WU with single-stage rotary vane pump

These pumping stations of the CombiLine-WU consist of a single-stage HenaLine rotary 
vane pump with an integrated oil mist separator and a Roots pump.

1

 Pressure surge protected version: flange according to DIN PN 16

Option

SAS/STP

ONF/

OME

Comb

iL

in

e-

WU

 

Hena

Li

ne

Hena 

...

Ok

ta

 ... 

A

Pumpi

ng 

spee

at 

1 hPa

 5

Hz

in

 [m

3

/h

]

Pumpi

ng 

spee

at 

1 hPa

 6

Hz

in

 [m

3

/h

]

Mo

tor 

po

wer 

at

50 

Hz in 

[kW]

Mo

tor 

po

wer 

at

60 

Hz in 

[kW]

Nomi

na

l conne

ction 

di

ameter

, i

nl

et,

flan

ge 

accor

din

to

 IS

O-F

1

, DN 

---

Nomi

na

l conne

ction 

di

ameter

, outl

et

flan

ge 

accor

din

to

 IS

O-(K

)F

, DN 

W

eig

ht

 in

 [k

g]

Fi

na

l pr

essur

e, 

tot

al

, (

w

ith

out

 

ga

ba

llast) 

[h

Pa]

Fi

na

l pr

essur

e, 

tot

al

, (

w

ith

 

ga

ba

llast) 

[h

Pa]

WU 232

60

250

230

280

2.6

3.1

63

40

240

·

 10

-3

·

 10

-2

WU 242

100

250

240

290

3.3

3.9

63

40

250

·

 10

-3

·

 10

-2

WU 252

200

250

250

300

6.3

6.4

63

100

410

·

 10

-3

·

 10

-2

WU 392

60

500

390

470

3.3

4.0

100

40

270

·

 10

-3

·

 10

-2

WU 412

100

500

400

500

4

4.8

100

40

285

·

 10

-3

·

 10

-2

WU 452

200

500

450

540

7

7.3

100

100

440

·

 10

-3

·

 10

-2

WU 462

300

500

460

550

9

9.3

100

100

470

·

 10

-3

·

 10

-2

WU 482

400

500

480

560

12.5

16.8

100

100

700

·

 10

-3

·

 10

-2

WU 752

60

1000

750

840

4.8

5.8

160

40

395

·

 10

-3

·

 10

-2

WU 852

100

1000

850

970

5.5

6.6

160

40

415

·

 10

-3

·

 10

-2

WU 912

200

1000

900

1100

8.5

9.1

160

100

570

·

 10

-3

·

 10

-2

WU 942

300

1000

940

1140

10.5

11.1

160

100

610

·

 10

-3

·

 10

-2

WU 982

400

1000

980

1180

14

18.6

160

100

930

·

 10

-3

·

 10

-2

WU 1002

630

1000

1000

1200

18

22.1

160

100

1100

·

 10

-3

·

 10

-2

WU 1702

200

2000

1700

1990

11

12.1

160

100

690

·

 10

-3

·

 10

-2

WU 1752

300

2000

1750

2050

13

14.1

160

100

715

·

 10

-3

·

 10

-2

WU 1902

400

2000

1900

2200

16.5

21.6

160

100

1040

·

 10

-3

·

 10

-2

WU 1952

630

2000

1950

2300

20.5

25.1

160

100

1200

·

 10

-3

·

 10

-2

WU 1992

1000

2000

2000

2300

27.5

36.6

160

100

1730

·

 10

-2

·

 10

-2

WU 2002

1600

2000

2000

2400

35.5

43.6

160

2x100

2250

·

 10

-2

·

 10

-2

WU 2952

300

4000

2900

3100

18.5

20.7

250

100

1030

·

 10

-3

·

 10

-2

WU 3202

400

4000

3200

3600

22

28.2

250

100

1280

·

 10

-3

·

 10

-2

WU 3302

630

4000

3300

4000

26

31.7

250

100

1440

·

 10

-3

·

 10

-2

WU 3702

1000

4000

3700

4400

33

43.2

250

100

1970

·

 10

-2

·

 10

-2

WU 3902

1600

4000

3800

4700

41

52

250

2x100

2500

·

 10

-2

·

 10

-2

WU 3502

400

6000

3500

4700

26

28.2

250

100

1530

·

 10

-3

·

 10

-2

WU 4202

630

6000

4200

5550

30

36.5

250

100

1680

·

 10

-3

·

 10

-2

WU 5002

1000

6000

5000

5700

37

48

250

100

2250

·

 10

-2

·

 10

-2

WU 5502

1600

6000

5500

6550

45

55

250

2x100

2750

·

 10

-2

·

 10

-2

Содержание COMBILINE WD 1600

Страница 1: ...PW 0200 BEN J 1605 OPERATING INSTRUCTIONS EN Translation of the original instructions COMBILINE WU WD WH pumping stations ...

Страница 2: ...tory work 15 5 3 Connections 16 6 Operation 18 6 1 Recommendations for the operator 18 6 2 Before switching on 18 6 3 Switching on the pumping station 18 6 4 Switching off the pumping station 19 6 5 Operating the pumping station with a control cabinet 19 7 Malfunctions 21 8 Maintenance 22 8 1 Maintenance intervals and responsibilities 22 8 2 Removal of components for their maintenance 22 9 Decommi...

Страница 3: ...instructions are the result of risk evaluations and hazard analyses and are oriented on international certification stan dards as specified by UL CSA ANSI Z 535 SEMI S1 ISO 3864 and DIN 4844 In this document the following hazard levels and information are considered WU WD WH Pumpstände Operating instructions Declaration of Conformity Part of this document Operating instructions for accessories ord...

Страница 4: ...sate separator Symbols used The following symbols are used consistently throughout in all illustrations Roots pump Okta Rotary vane pump Screw pump Rotary piston pump Prohibition of an action to avoid any risk of accidents the disregarding of which may result in serious accidents Warning of a displayed source of danger in connection with operation of the unit or equipment Command to perform an act...

Страница 5: ...Duty to inform Each person involved in the installation operation or maintenance of the vacuum pump must read and observe the safety related parts of these operating instructions The operator is obligated to make operating personnel aware of dangers originating from the vacuum pump the pumped medium and the entire system Installation and operation of accessories Pfeiffer Vacuum pumps can be equipp...

Страница 6: ...gen at greater than atmospheric concentration operation of the pumping station in potentially explosive areas operation of the pump with open vacuum flange pumping of gases containing impurities such as particles dusts and condensate note the vapour compatibility levels of the pump pumping of substances that tend to sublime operation of the pumping station to generate pressure pumping of liquids c...

Страница 7: ...ore con necting Check the cone strainer paying attention to the O ring Lift the pumping stations using the eyebolts provided on the frame or transport them with a fork lift truck For versions without a frame and eyebolts use transport straps for lifting Do not lift pumping station by the intake flange of the Roots pump Fig 1 Lifting and transporting the pumping station Disposal of packaging materi...

Страница 8: ... the operating fluid and lubricants prior to commissioning WARNING There is a risk of injury if the system is not transported properly Danger to life from falling or protruding loads if the system is not properly secured to lift ing devices or is not transported properly Use suitable lifting devices and tools Ensure that the weight is distributed evenly danger of tipping Test the hanging for high ...

Страница 9: ... installed rating plates for the pumps and motors Supply scope Pumping station components mounted on frame ready for connection with all neces sary connecting lines including counter flanges on the intake side and pressure side Stationary pumping stations with bores in the base plate for fastening Mobile pumping stations with castors Roots pump with motor in standard version or with magnetic coupl...

Страница 10: ...6 8 100 100 700 8 10 3 3 10 2 WU 752 60 1000 750 840 4 8 5 8 160 40 395 8 10 3 5 10 2 WU 852 100 1000 850 970 5 5 6 6 160 40 415 8 10 3 5 10 2 WU 912 200 1000 900 1100 8 5 9 1 160 100 570 8 10 3 3 10 2 WU 942 300 1000 940 1140 10 5 11 1 160 100 610 8 10 3 3 10 2 WU 982 400 1000 980 1180 14 18 6 160 100 930 8 10 3 3 10 2 WU 1002 630 1000 1000 1200 18 22 1 160 100 1100 8 10 3 3 10 2 WU 1702 200 2000...

Страница 11: ...are mounted on a base frame Ultimate pressure total 5 10 4 hPa without gas ballast Ultimate pressure total 5 10 4 hPa with gas ballast CombiLine WU UnoLine Plus Okta A Pumping speed at 1 hPa 50 Hz in m 3 h Pumping speed at 1 hPa 60 Hz Motor power at 50 Hz in kW Motor power at 60 Hz in kW Emission sound pressure level at p A 1 hPa in dB A Nominal connection diameter inlet flange according to ISO F ...

Страница 12: ...pressure level at p A 1 hPa in dB A Nominal connection diameter inlet flange according to ISO F 1 DN Nominal connection diameter outlet flange according to ISO F DN Weight in kg WD 220 35 250 220 260 1 85 2 2 75 63 40 220 WD 235 65 250 230 290 2 25 2 7 75 63 40 250 WD 245 125 250 245 300 4 75 5 7 80 63 40 470 WD 380 35 500 380 390 2 6 3 1 75 100 40 240 WD 400 65 500 400 470 3 0 3 6 75 100 40 250 W...

Страница 13: ... 7 6 160 40 640 WH 950 P 200 1000 950 1200 8 5 11 1 160 50 700 WH 970 P 300 1000 970 1200 10 5 12 8 160 50 720 WH 990 P 400 1000 990 1200 10 5 12 8 160 80 950 WH 1000 P 630 P 1000 1000 1250 18 20 6 160 80 1150 WH 1700 P 200 2000 1700 2150 11 14 1 160 50 810 WH 1800 P 300 2000 1800 2280 13 15 8 160 50 840 WH 1900 P 400 2000 1900 2280 13 15 8 160 80 1070 WH 2000 P 630 P 2000 2000 2350 20 5 23 6 160 ...

Страница 14: ... of the CombiLine are two stage pumping stations with a single stage or two stage rotary vane pump or a dry pump as a backing pump and a Roots pump The pumping stations are intended for evacuating vacuum chambers to pressure values in the medium vacuum range ...

Страница 15: ...missioning the system the installation location must be equipped The pumping station is delivered mounted on a base frame and ready for connection If parts of the pumping station are dismantled for transport reasons they must be re mounted according to the design drawing Fill pumping station components with operating fluids and lubricants Quantity and type in accordance with the rating plate Remov...

Страница 16: ... or releasing unintentional machine movements Carry out installation works at the pumping station only by EMC trained specialists according to the instructions of the parts manufacturers WARNING Exposed rotating rolling pistons Fingers and hands can become crushed when the intake flange is open Keep all body parts out of operating range of the rolling pistons Use a wooden handle to rotate the roll...

Страница 17: ...n switch or emergency stop button so that the pumping station can be switched off in an emer gency situation without any problems Versions with a control cabinet Pumping stations with a control cabinet are completely wired internally The drive motors of the Roots and backing pumps are already wired so they rotate in the same direction Make electrical connections according to the wiring diagrams lo...

Страница 18: ...spection Check operating fluid and lubricant levels of the pumps and refill if necessary Check sealing oil chamber on Roots pump oiler Check that all lines are properly connected Check process specific and pump specific media supplies Verify direction of rotation of pumps as described in the operating manuals for the in dividual components Operate shut off units in the exhaust line in such a way t...

Страница 19: ...mple of versions with a control cabinet Switching on the pumping station Open exhaust valve ball valve if present Turn master switch 9 10 to the 1 position Switch on pump stand using key 9 6 on controller The switch on sequence is specified by the controller Let the pumping station warm up until it reaches operating temperature Open shut off valve in the intake line ball valve if present Switching...

Страница 20: ...rotors starting up Differences in the rate of cooling of the pump housing and rotors can cause damage to the pump If the pump pumping station is switched off and at a standstill for 5 minutes then only switch it on again after ventilation and a waiting period of at least 120 minutes to allow a balanced temperature of rotors and housing ...

Страница 21: ...mping station does not attain ulti mate pressure Pump or connected accessories are dirty Backing pump Roots pump Operating fluid Lubricant dirty Backing pump Roots pump Backing pump faulty Backing pump Leak in system Localize repair leak Dirty or damaged overflow valve Roots pump Operationl loss of lubricant at the oiler Roots pump Operating fluid filling level too low Backing pump Pumping speed t...

Страница 22: ...rder to pre vent danger to health through dangerous substances Decontaminate affected parts before carrying out maintenance work WARNING Danger of electric shock The pumping station is only free of voltages when the mains plug has been disconnect ed Switch off the master switch and disconnect the mains plug before all work Secure against unintentional restarting CAUTION Release of the connecting s...

Страница 23: ... Proper Use of the unit The pumping station must only be operated as a complete unit Disassembly and oper ation of individual pumping station components is deemed to be improper use In this case the declaration of conformity will become invalid ...

Страница 24: ...ons 9 3 Disposal Products or parts thereof mechanical and electrical components operating fluids etc may cause environmental burden Safely dispose of the materials according to the locally applicable regulations WARNING Contamination of parts and operating fluid by pumped media is possible Poisoning hazard through contact with materials that damage health In the case of contamination carry out app...

Страница 25: ...it in the shipment required Dismantle all accessories Drain operating fluid lubricant Drain cooling medium if used Send the pump or unit in its original packaging if possible Sending of contaminated pumps or devices No units will be accepted if they are contaminated with micro biological explosive or ra dioactive substances Hazardous substances are substances and compounds in ac cordance with the ...

Страница 26: ...ice work should be carried out by a qualified person only Pfeiffer Vacuum is not liable for any damage to the pump resulting from work carried out improperly Take advantage of our service training programs additional information at www pfei ffer vacuum com Please state all the information on the pump rating plate when ordering spare parts ...

Страница 27: ...250 M Okta 500 500 M PP 0071 BN WU WD WH Okta 1000 1000 M PP 0950 BN WU WD WH Okta 2000 2000 M PP 1011 BN WU WD WH Okta 4000 6000 Okta 4000 6000 M PP 0985 BN WU WD WH UniDryTM 50 PP 0938 BN WH Supplementary information sight glass adapter with sen sors for operating fluid levels operating fluid temperature and exhaust pressure PK 0190 BN WD Supplementary information for motor change of Roots pumps...

Страница 28: ...U The agent responsible for compiling the technical documentation is Mr Andreas Würz Pfeiffer Vacuum GmbH Berliner Straße 43 35614 Aßlar CombiLine WU WD WH pumping stations Harmonised standards and national standards and specifications which have been ap plied DIN EN ISO 13857 2008 DIN EN 61000 6 4 2007 DIN EN ISO 12100 2011 03 DIN EN 61000 6 2 2006 DIN EN 60204 1 2007 Signature Pfeiffer Vacuum Gm...

Страница 29: ...e are the only supplier of vacuum technology that provides a complete product portfolio COMPETENCE IN THEORY AND PRACTICE Benefit from our know how and our portfolio of training opportunities We support you with your plant layout and provide first class on site service worldwide Are you looking for a perfect vacuum solution Please contact us Pfeiffer Vacuum GmbH Headquarters Germany T 49 6441 802 ...

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