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Pfaff 3108-1/1306, Инструкция по эксплуатации, Страница: 5 / 94

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Contents

 

Contents .................................................................................... Chapter - Page

12

.02 

Cleaning the machine .......................................................................................................... 51

12

.03 Lubricating 

........................................................................................................................... 52

12

.04 

Lubricate clamp drive ........................................................................................................... 53

12

.05 

Cleaning the blower air fi lter ................................................................................................ 54

12

.06 

Checking/regulating the air pressure ................................................................................... 55

12

.07 

Emptying/cleaning the water bowl of the air fi lter/regulator ................................................ 55

13

 Adjustment 

......................................................................................................................... 56

13

.01 

Notes on adjustment ........................................................................................................... 56

13

.02 

Tools, gauges and other accessories for adjusting  ............................................................. 56

13

.03 Abbreviations 

....................................................................................................................... 56

13

.04 

Explanation of the symbols .................................................................................................. 56

13

.05 

Adjusting the sewing head .................................................................................................. 57

13

.05.01 

Basic position of the balance wheel (adjustment aid) .......................................................... 57

13

.05.02 

Preliminary adjustment of the needle height ....................................................................... 58

13

.05.03 

Needle rise, hook clearance and needle height  .................................................................. 59

13

.05.04 

Reversing point of hopping foot ........................................................................................... 60

13

.05.05 

Hopping foot lift ................................................................................................................... 61

13

.05.06 

Adjusting hopping foot pressure .......................................................................................... 62

13

.05.07 

Adjusting hopping foot height .............................................................................................. 63

13

.05.08 

Regulating the level of the hopping foot .............................................................................. 64

13

.05.09 Bobbin 

winder 

...................................................................................................................... 65

13

.05.10 

Thread check spring and thread regulator ............................................................................ 66

13

.05.11 Lubrication 

........................................................................................................................... 67

13

.05.12 

Basic position of the thread trimmer ................................................................................... 68

13

.05.13 

Control cam to roller lever clearance (resting position) ........................................................ 69

13

.05.14 

Adjusting the control cam .................................................................................................... 70

13

.05.15 Knife 

pressure 

...................................................................................................................... 71

13

.05.16 

Manual cutting test .............................................................................................................. 72

13

.05.17 

Aligning the clamp drive ....................................................................................................... 73

13

.05.18 

Adjusting belt tensions .........................................................................................................74

13

.06 Parameter 

list 

....................................................................................................................... 75

13

.07 

Internet update of the machine software ............................................................................ 79

13

.07.01 

Update with null modem cable ............................................................................................ 79

13

.07.02 

Update with SD-card ............................................................................................................ 80

13

.08 

Error message explanations ................................................................................................. 82

13

.08.01 General 

errors 

...................................................................................................................... 82

13

.08.02 

Error in production mode ..................................................................................................... 82

13

.08.03 

Error during output switching .............................................................................................. 83

13

.08.04 

Error in production mode ..................................................................................................... 83

13

.08.05 

Sewing motor errors ............................................................................................................ 84

13

.08.06 OTE-errors 

............................................................................................................................ 85

13

.08.07 

Stitch generation errors ....................................................................................................... 86

14

 Circuit 

diagrams 

................................................................................................................. 87

Содержание 3108-1/1306

Страница 1: ...triebsanleitung engl 03 11 This instruction manual applies to machines from serial number 2 774 709 software version 0394 008 3108 1 1310 and 0408 008 3108 1 1306 onwards INSTRUCTION MANUAL 3108 with...

Страница 2: ...of PFAFF Instruction Manuals whether in whole or in part is only permitted with our previous authorization and with written reference to the source PFAFF Industriesysteme und Maschinen AG Hans Geiger...

Страница 3: ...materials 13 5 04 Storage 13 6 Explanation of symbols 14 7 Controls 15 7 01 On off switch 15 7 02 Foot switch 15 7 03 Control panel 16 7 03 01 Screen displays 16 7 03 02 Display symbols 17 7 03 03 Fu...

Страница 4: ...6 Error messages 36 11 Input 37 11 01 Reserving program stations 37 11 02 Sequences 38 11 02 01 Entering sequences 38 11 02 02 Checking the sequence contents 38 11 02 03 Deleting sequences 39 11 02 04...

Страница 5: ...g foot pressure 62 13 05 07 Adjusting hopping foot height 63 13 05 08 Regulating the level of the hopping foot 64 13 05 09 Bobbin winder 65 13 05 10 Thread check spring and thread regulator 66 13 05 1...

Страница 6: ...nance work the machine must be disconnected from the power supply by operating the main switch or by removing the plug from the mains Daily maintenance work must only be carried out by appropriately t...

Страница 7: ...available to the operating staff at all times This instruction manual must be read before the machine is operated for the first time Both operating and technical staff must be instructed on the safety...

Страница 8: ...ccurring on the machine which may affect its safety must be reported to the user immediately 1 05 02 Technical staff Technical staff are persons who have been trained in electrical engineering electro...

Страница 9: ...y the movement of the take up lever 1 06 Danger warnings A working area of 1 m must be kept free both in front of and behind the machine so that easy access is possible at all times Never put your han...

Страница 10: ...tive industry Any and all uses of this machine which have not been approved of by the manufacturer are considered to be inappropriate The manufacturer cannot be held liable for any damage caused by th...

Страница 11: ...ar Air consumption approx 15l cycle Max hopping foot lift 9 mm Max through passage under clamp 20 mm Machine dimensions Length approx 1035 mm Width approx 800 mm Height approx 1180 mm Table height 840...

Страница 12: ...nd various plastic materials The electrical equipment comprises plastic materials and copper The machine is to be disposed of according to the locally valid pollution control regulations if necessary...

Страница 13: ...he machines are only transported in an upright position 5 03 Disposal of packing materials The packing materials of this machine comprise paper cardboard and VCE fibre Proper disposal of the packing m...

Страница 14: ...struction manual work to be carried out or important information is accentuated by symbols These symbols have the following meanings Note information Cleaning care Lubrication Maintenance repairs adju...

Страница 15: ...ch Foot switches 1 and 2 have the following functions Foot switch 1 1 left clamp up down Foot switch 2 1 right clamp up down 2 sewing start 7 Controls 7 01 On off switch By turning on off switch 1 the...

Страница 16: ...mation of the input If the input required is invalid e g because the max permissible value for the parameter input has been reached a double tone is audible An SD card reader for data transfer is inte...

Страница 17: ...shown opposite are described below 7 03 02 Display symbols Program number Speed X Size factor X direction crosswise in Y Size factor Y direction lengthwise in Bobbin thread counter piece counter Enter...

Страница 18: ...m station Direct program selection This function is used to select a seam pattern After selection speed stitch length and size can be altered see Chapter 9 06 01 Selecting and altering the seam patter...

Страница 19: ...ioned by qualified personnel All relevant safety regulations are to be observed 8 01 Mounting At the machine s location there must be a stable and horizontal surface as well as suitable electricity an...

Страница 20: ...lectric wires and pneumatic connection tubes must be examined for any damage Have skilled personnel check if the machine can be operated with the available mains voltage Do not operate the machine if...

Страница 21: ...rear left corner of the clamp After shifting the clamp manually press the Basic position button Carry out a test run see Chapter 10 Sewing At first commissioning of the machine the zero points and the...

Страница 22: ...ry to set the zero points Unscrew material presser foot Insert adjustment pin 1 into the needle bar and secure using screw 2 Screw on clamp setting gauge 3 Order No 95 295 500 05 Call up input mode LE...

Страница 23: ...screw 2 and remove adjustment pin 1 Unscrew setting gauge 3 Finish input by pressing the button TE NO SM1 SM2 608 0 0 8 06 Adjusting the potentiometer for speed reduction Switch machine on Set lowest...

Страница 24: ...st needle 2 so that the long needle groove is pointing in the direction of the top cover of the sewing head and tighten screw 1 Move the machine to its basic position 9 Preparation All regulations and...

Страница 25: ...in is wound during sewing The bobbin winder stops automatically when the bobbin 4 is filled sufficiently Remove full bobbin 4 and cut off the thread in thread clamp 3 The tension of the thread on bobb...

Страница 26: ...move bobbin casing 2 Place the filled bobbin into the hook so that it turns in the direction of the arrow when thread is pulled off Close lever 1 Pass the thread through the slot under the spring acco...

Страница 27: ...in position sewing start is disengaged Thread the machine as shown in Fig 9 04 Regulate the needle thread tension by turning milled screw 1 Secondary tension is regulated by turning the knurled thumb...

Страница 28: ...5 1 The lever pressure must be adjusted to the respective material to ensure perfect materi al feed The max lever pressure must not exceed 0 25 MPa The lever pressure is adjusted at knob 1 9 05 Settin...

Страница 29: ...must have been stored previously With the selection of a sequence several seam programs are sewn after each other For this purpose a sequence must have been compiled beforehand from individual seam p...

Страница 30: ...ee Chap ter 11 01 Reserving program stations Speed and size factors cannot be changed directly in a seam program selected via a program station 9 06 03 Selecting a sequence With the machine in its bas...

Страница 31: ...area size do not concur with each other severe damage can be caused to the machine Measure the sewing area size of work clamp 1 With the machine in its basic position select the input mode LED is illu...

Страница 32: ...ewn Conclude the input by pressing the TE key Machine changes to the sewing mode No VAL 004 ON 5000 9 09 Resetting the piece counter In the sewing mode basic position of the machine the piece counter...

Страница 33: ...gram station e g P1 Tact through the seam pattern e g forwards The actual coordinates are shown together with the shift values for each stitch With the corresponding keys it is possible to enter a shi...

Страница 34: ...r 1 again Use only memory cards formatted FAT 16 Removing the SD memory card Open cover 1 Press the edge of the SD memory card 2 lightly the SD card is ejected Close cover 1 again By moving slide 3 it...

Страница 35: ...ton Menu the operator can switch between four different displays while sewing 10 03 Sewing in the Direct program selection mode In this function a seam pattern is selected After selection the speed an...

Страница 36: ...rror by pressing the corresponding key or by switching the machine off and on The diode in the memory card slot see arrow turns yellow again 10 06 Error messages When an error occurs the text ERROR ap...

Страница 37: ...tor in Y direction Call up the input mode by pressing the TE key LED is illuminated Press a station key to call up the direct seam pattern selection function With the corresponding plus minus key sele...

Страница 38: ...key e g C2 Enter the desired seam programs in any order by using the station keys e g P3 six times P8 four times P4 twice Press the TE key input twice machine changes to the sewing mode A 3 3 3 3 3 3...

Страница 39: ...omplete sequence Press a key to set the cursor at the beginning of the sequence Press the reverse tacting key as often as necessary to delete all entries on the display Press the TE input key twice ma...

Страница 40: ...esponding key select the desired parameter e g 016 key tone ON OFF No VAL 016 ON With the corresponding key activate key tone Conclude the input by pressing the TE key The machine changes to the sewin...

Страница 41: ...entering the access code appears on the display PINCODE 3 1 0 8 Enter the access code with the corresponding keys Conclude the input by pressing the TE key machine changes to the sewing mode Once the...

Страница 42: ...corresponding parameter 801 to 806 see Chapter 13 06 List of parameters If required enter the access code see Chapter 11 04 01 Entering access codes With the corresponding key approve on or lock OFF...

Страница 43: ...ine with the formatting function see Chapter 11 05 08 Formatting the SD memory card 11 05 01 Calling up the program management Switch on the machine Call up the program management After the program ma...

Страница 44: ...am management By pressing the right keys it is possible to scroll through the display of the machine memory When the left keys are pressed the other menu items of the program management are called up...

Страница 45: ...m management By pressing the right keys it is possible to scroll through the display of the SD memory card When the left keys are pressed the other menu items of the program management are called up P...

Страница 46: ...g keys to select the data to be copied from the machine memory onto the SD memory card MD machine parameters 0 99 programs ALL all programs The copying process is started with the Enter function by pr...

Страница 47: ...the data to be copied from the SD memory card into the machine memory MD machine parameters 0 99 programs ALL all programs The copying process is started with the Enter function by pressing the right...

Страница 48: ...corresponding keys to select the data to be deleted from the machine memory 0 99 programs ALL all programs Machine data cannot be deleted The deleting process is started with the Enter function by pr...

Страница 49: ...s the corresponding keys to select the data to be deleted from the SD memory card MD machine parameters 0 99 programs ALL all programs The deleting process is started with the Enter function by pressi...

Страница 50: ...u item appears The formatting process is started with the Enter function by pressing the right plus key Before formatting begins a safety enquiry ensues Press the right plus key to confirm the formatt...

Страница 51: ...e is operated more than this shorter inter vals are recommended Clean the entire machine once a week Clean the hook compartment Daily several times if in continuous use Check the oil level Daily befor...

Страница 52: ...el daily before starting the machine The level of the oil in indicator 2 must not sink below the MIN marking and not exceed the MAX marking If required fill oil into the tank through hole 1 Only use o...

Страница 53: ...switched on again Only use Isoflex Topas L32 high performance grease part no 280 1 120 210 Unscrew the cover of the jig drive With the appropriate lubricating nipple 1 using a grease gun lubricate the...

Страница 54: ...54 Care and maintenance Fig 12 05 12 05 Cleaning the blower air filter Remove cover 1 Take out filter element and clean with compressed air Insert the clean filter element and replace cover 1...

Страница 55: ...ing cleaning the water bowl of the air filter regulator Switch off the machine Disconnect the air hose at the air filter regulating unit Emptying the water bowl Water bowl 1 empties itself automatical...

Страница 56: ...ical work sequence for machines which have to be completely adjusted If only specific individual work steps are carried out both the preceding and following chapters must be observed Screws nuts indic...

Страница 57: ...1 Basic position of the balance wheel adjustment aid Requirement When the needle bar is positioned at t d c the marking 0 on the scale should be level with the top edge of the belt guard see arrow Adj...

Страница 58: ...en the needle bar is positioned at t d c balance wheel position 0 the clearance between the needle point and the cover plate 6 should be 27 mm Unscrew clamp 1 plate 2 and hopping foot 3 Without turnin...

Страница 59: ...with a hook to needle clear ance of 0 05 0 10 mm 2 The top of the needle eye should be positioned 0 8 mm below hook point 5 Maschine mittels Handrad in Schlingenhubstellung bringen Adjust hook 1 screw...

Страница 60: ...Fig 13 04 13 05 04 Reversing point of hopping foot Requirement When the needle bar is in b d c hopping foot 3 should have reached its bottom point of reversal Turn crank 1 screws 2 according to requi...

Страница 61: ...t lift Requirement The hopping foot should 1 make no movement when setting wheel 5 is set to 0 2 rise 5 mm when setting wheel 5 is set to 5 Turn crank 1 screw 2 according to requirement 1 Adjust crank...

Страница 62: ...The hopping foot pressure should be adjusted so that the hopping foot movement is also ensured at top speed Turn knurled nut 1 lock nut 2 according to the requirement The hopping foot height must be...

Страница 63: ...ight Requirement When at its lowest point of reversal hopping foot 3 should be positioned above cover plate 4 at a distance corresponding to the material thickness Turn knurled thumb screw 1 lock nut...

Страница 64: ...foot height should be ad justed so that hopping foot 5 is positioned above cover plate 6 at a distance corre sponding to the sewing material thickness 2 When the needle bar is in b d c and level regu...

Страница 65: ...ed the winding spindle must be driven reliably When it is disengaged friction wheel 3 should not be touching drive wheel 1 2 When it is switched off the bobbin winder must click securely into its end...

Страница 66: ...he check thread spring 3 should rise slightly from the rest 1 Position rest 1 screw 2 in accordance with requirement 1 Turn sleeve 4 screw 2 to adjust the tension of thread check spring 3 Position thr...

Страница 67: ...e machine is filled with oil and that the oil lines are free of air Call up bobbin winding function Use the pedal function to run the machine 2 3 minutes With the machine running hold paper strip 1 ag...

Страница 68: ...sting position cylinder extended the point of thread catcher 6 should be flush with the cutting edge of knife 7 see arrow 2 The roller lever 3 should have a clearance of 1 mm to the connecting piece A...

Страница 69: ...en the thread trimmer is in its resting position balance wheel position 270 there should be a clearance of 0 1 mm between the roller lever 5 and the outside edge of con trol cam 1 Adjust control cam 1...

Страница 70: ...justing the control cam Requirement When the take up lever is at the top of its stroke balance wheel position 70 the cutting operation should just have been completed Adjust control cam 1 screw 2 in a...

Страница 71: ...71 Adjustment Fig 13 15 13 05 15 Knife pressure Requirement The thread should be cut reliably at all times Increase or reduce the knife pressure accordingly with screw 1 1...

Страница 72: ...be cut neatly Bring thread catcher 1 by hand to its front position Take a double thread and place it into the catcher slot Carry out a manual cutting test If the thread is not cut in accordance with t...

Страница 73: ...3 05 17 Aligning the clamp drive Requirement The clamp should be parallel to the table plate both in X and in Y direction Turn adjusting nut 1 lock nut 2 and lock nut 3 according to the requirement 2...

Страница 74: ...d be tested and adjusted using a measuring device The clamp drive belt tensions should be tested with a measured value of 300 400 Nm Adjust clamp drive belt tensions using screws 1 screws 2 in accorda...

Страница 75: ...th C2 2 C2 with C3 3 C1 with C3 4 C1 with C2 and C3 0 4 0 006 Reversing after thread trimming ON OFF ON 007 Starting point scale reference point ON OFF OFF 009 Drive to start position via zero positio...

Страница 76: ...rrection Y 30 30 0 207 0 Foot jumper not attached 1 Foot jumper attached lift monitoring active 2 Foot jumper not attached lift monitoring active 0 2 1 208 Thread wedeler attached ON OFF OFF 209 Min J...

Страница 77: ...VAL PED Pedal speed control unit 1 0 1 2 603 Connect outputs With this function the outlets can be connected OUT shows the outlet selected 1 16 Under VAL the selected output is set S with the plus min...

Страница 78: ...tion group 000 ON OFF ON 802 Right of access function group 100 ON OFF ON 803 Right of access function group 200 ON OFF OFF 804 Right of access function group 300 ON OFF OFF 806 Right of access functi...

Страница 79: ...tware open the PFP program Select the machine type and under control unit P320 The software version is displayed under report 3108 P320 Ausgew hlt Maschinentyp 3108 Steuerung P320 Softwareversion 79 0...

Страница 80: ...yed under report 3108 SD CARD Ausgew hlt Maschinentyp 3108 Steuerung P320 Softwareversion 79 0011 0394 006 Under programming copy the software to the drive with the SD card Switch on the machine A pla...

Страница 81: ...the SD card Switch on the machine A plausibility control is carried out and if necessary a cold start More information and assistance is at your disposal in the file PFPHILFE TXT which can be called u...

Страница 82: ...rror Troubleshoot ERROR 31 sewing motor error Sewing motor error Troubleshoot ERROR 50 Incorrect control panel Switch off ERROR 51 Incorrect machine class in OTE ILLEGAL IDENTITY Switch off ERROR 52 I...

Страница 83: ...ubleshoot ERROR 306 Clamp1 closed locked clamp 2 is closed with split clamp Troubleshoot 13 08 04 Error in production mode Display Description Response ERROR 401 sewing motor error Sewing motor error...

Страница 84: ...ercing point for bobbin winding is out side sewing range Troubleshoot ERROR 422 Incorrect version of machine data Troubleshoot ERROR 423 Potentiometer jumper foot not configured Troubleshoot 13 08 05...

Страница 85: ...85 Adjustment 13 08 06 OTE errors Anzeige Beschreibung 1 Read error 2 Write error 3 Full EEPROM 4 No EEPROM 5 Invalid size 6 Invalid address 7 Address overflow 8 Checksum falled 9 Serialnr changed...

Страница 86: ...3 No coord section before curve support point 14 Sewing field limit exceeded 15 Curve without end point 16 MFktBuffer overrun 17 Sewing command in loading point program 18 Incorrect curve support poin...

Страница 87: ...M3 SM2 stepping motor Y axis stationary Q1 Main switch S1 Treadle nominal value transmitter S35 Foot switch X1 Mains plug X1A P1 control panel BDF S3 option X1B OTE cable X3 Incremental encoder sewin...

Страница 88: ...right Y8 Thread trimmer on Y9 Thread tension up Y10 Secondary thread tension closed programmable output 4 Y11 Foot up Y12 Thread clamp closed Y13 Clamp 2 closed right Y14 Hopping foot level on program...

Страница 89: ...89 Circuit diagrams Version 10 02 11 91 191 543 95 Part 1...

Страница 90: ...90 91 191 543 95 Part 2 Version 15 03 10 Circuit diagrams...

Страница 91: ...91 Circuit diagrams Version 15 03 10 91 191 543 95 Part 3...

Страница 92: ...92 91 191 543 95 Part 4 Version 10 02 11 Circuit diagrams...

Страница 93: ...Note...

Страница 94: ...o pfaff industrial com Hotlines Technical service 49 175 2243 101 Application consultance 49 175 2243 102 Spare parts hotline 49 175 2243 103 Printed in Germany PFAFF Industriesysteme und Maschinen AG...

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