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Parker Hannifin Corporation
Gear Pump Division
Youngstown, Ohio USA

7

Service Manual HY09-SM020/US

PGP020™ Disassembly Instructions

PGP020 Service Manual
PGP020

™

Series

Remove the gear
housing subassembly
using steps 5.1 - 5.3:

5.1 Place the two,
large, flat-bladed
screwdrivers into the
separation notches
and pry up the gear
housing until loose. BE
CAREFUL not to nick,
mar or scratch the
machined casting
faces.

5.2 Lift off the gear
housing subassembly.

5.3 Remove the thrust
plate from the housing.
It may be necessary to
gently tap the thrust
plate with the handle of
a hammer or
screwdriver. Be careful
not to bend or score the
thrust plate. Remove
and discard the six,
small, rubber pocket
seals from the thrust
plate.

Remove and discard
the rubber section seals
from the top and bottom
gear housing faces.

Wipe the gear face
surface dry with a
clean, lint-free cloth.
Mark the teeth of the
drive and driven gears
(the gear set) at their
mesh point with
machinist ink or quick-
dry marker. This is to
index the gear set for
proper orientation
during reassembly.

Remove the idler gear
and the gear shaft.
Keep them together as
they are a matched set.
Handle with care to
avoid damage to the
journals, faces and
teeth.

STEP 5.1

STEP 5.2

STEP 5.3

STEP 6

STEP 7

STEP 8

PGP020™ Disassembly Instructions

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Содержание TL-3

Страница 1: ...TL 3 OWNER OPERATOR MANUAL ...

Страница 2: ...ing the Load MAINTENANCE Part 1 Safety Procedures and Precautions for Service and Repair Part 2 Service DIAGRAMS AND BILL OF MATERIALS Note There are multiple drawings included for some of the components listed below You will need to identify which drawing matches the components on your loader Please call our Parts Department at 800 930 5623 Ext 229 should you need assistance Please have your load...

Страница 3: ... Diagrams Tip Extension Cylinder Diagram Hose Recoil Assembly Right Side Diagram Hose Recoil Assembly Left Side Diagram Single Cylinder Trash Bucket Assembly Diagram Single Cylinder Trash Bucket A Frame Diagram Single Cylinder Trash Bucket Saddle Diagram Single Cylinder Trash Bucket Rotator Diagram Single Cylinder Bucket Manifold Diagram Single Cylinder Bucket Jaw Diagram Big Bite Bucket Diagram P...

Страница 4: ...WARRANTY VENDOR INSERTS Hydraulic Pump Information PTO Information Hydraulic Hoist Information OWNER OPERATOR TRAINNG DVD CLICK HERE Petersen Industries Inc TL Owner s Manual ...

Страница 5: ...r or employer it is your responsibility to know the specific requirements governmental regulations precautions and work hazards that exist You should make these known to all personnel working with the equipment or in the area It is your responsibility to instruct the operator in the safe operation of the equipment and to provide the operator with properly maintained equipment It is the operator s ...

Страница 6: ... CRANE OR LIFTING DEVICE ANY ATTEMPT TO USE OR MOVE THE BROKEN OR MALFUNCTIONING UNIT COULD RESULT IN SERIOUS BODILY INJURY OR DEATH The lighting and reflective devices on the unit is in compliance with FMVSS 108 however it is the responsibility of the end user to verify that the lighting specifically complies with any additional local requirements for the area that the truck is to be operated wit...

Страница 7: ...ry 4 Check tires for proper inflation cuts and loose wheel nuts 5 Check head and taillights strobes and flashers for proper operation 6 Check the hydraulic system for any unusual conditions such as pools of hydraulic fluid or lubricating oil under the chassis any outrigger which may have crept down or any signs of damage or improper maintenance The hydraulic hoses should be free from cuts and abra...

Страница 8: ...loader control you must ensure that proper engine speed is observed all oil flow restrictors are in place and have not been modified and all valves are operating properly You must not remove or tamper with the manufacturer s recommended settings of oil flow devices Excessive operating speed causes erratic operation of the loader Excessive operating speed decreases operator control and increases th...

Страница 9: ... Actuator Restrictor Size 0 056 Gearbox Rotator Restrictor Size 0 110 Some signs of restrictor removal or modification are 1 Excessive boom swing speed Full travel time should be 20 seconds 3 seconds from head stop to head stop 2 Broken or bent head swing stops Catastrophic actuator damage will result if head stops are damaged or missing 3 Excessive swing speed causes excessive wear on the main bo...

Страница 10: ...s These restrictors are factory preset and must not be removed or drilled out Single Cylinder Restrictor Size 0 046 Big Bite Bucket Restrictor Size 0 046 Some signs of restrictor removal or modification are 1 Excessive bucket rotation speed Bucket rotation must not exceed 15 RPM 2 Broken bucket rotator motor mounting bolts 3 Broken bucket motor shaft and or housing Bucket Restrictors ...

Страница 11: ...ontinue to use the loader Return to the maintenance facility for repair Counter balance valve adjustment is not normally needed after initial installation However if adjustment is needed first release load from valve and rest bucket on ground or floor of body Turn valve screw far enough out so that valve will hold load when control valve is opened and truck PTO is off The PTO should be off when ad...

Страница 12: ...ry preset and are not serviceable If you need to remove this valve make sure the load is released from the cylinder prior to removing the valve LOCK COLLAR The lock collar is an integral part of the trash loader that holds the head and spindle assembly in the pedestal The lock collar must be in place and the lock collar bolts properly torqued prior to use of the trash loader The lock collar must b...

Страница 13: ... shift selector is in reverse R The back up alarm is on the daily checklist of items to be checked prior to leaving the storage facility If the back up alarm is not working it must be repaired prior to putting the vehicle in service ALARM MUST SOUND WHEN BACKING UP DO NOT BACK UP WITHOUT HAVING SOMEONE CLEAR BEHIND THIS VEHICLE It is the operator s responsibility to make sure that the area behind ...

Страница 14: ... aware that some routes may have streets roads alleys etc that do not comply with the legal height requirement of 13 6 and should conduct their operations accordingly The PI factory boom sensors are set to 13 0 so if you have a low height object you need to travel under you will need to set the sensor to the desired boom height It therefore may be necessary for the boom up sensor to be adjusted to...

Страница 15: ...our loader in April 2002 If you have an older model Lightning Loader that does not have this boom up warning system you can contact our Parts Department and order a retro fit kit to install this system SAFETY SYMBOLS Your loader has required safety decals see following pages that alert those operating working around or performing maintenance on the loader of certain safety hazards The safety decal...

Страница 16: ...ing hazard levels are provided with their respective signal words DANGER Immediate hazards which WILL result in severe personal injury or death WARNING Hazards or unsafe practices which COULD result in severe personal injury or death CAUTION Hazards or unsafe practices which COULD result in minor personal injury or product or property damage ...

Страница 17: ...Petersen Industries Inc TL Owner s Manual ...

Страница 18: ...Petersen Industries Inc TL Owner s Manual ...

Страница 19: ... tampering are 1 Leaking hydraulic seals caused by excess heat 2 Prematurely worn loader components caused by excess operating speed 3 Sticks bricks rocks etc found in the truck cab may indicate the loader operator has purposely intended to exceed preset engine RPM by jamming the truck accelerator PTO OVER SPEED CONTROL The over speed control is a device that disconnects the PTO or diverts the flo...

Страница 20: ... Control The recommended procedure is to bring the vehicle to a full stop place the truck gear shift lever in the neutral position set the parking brake and then engage the PTO At the completion of loading operations disengage the PTO apply the service brakes disengage the parking brake and then select the appropriate transmission gear PARK BRAKE The truck brake must be set before leaving the cab ...

Страница 21: ...ger in out and vertical outrigger up down Outriggers The Model TL3 Loader has outrigger handles mounted below the other control handles There is a set of four 4 handles on each side of the work platform on loaders with dual walk thru controls and they are configured the same on each side of the platform In the four 4 handle configuration the two 2 handles on the right operate the right outrigger a...

Страница 22: ...e the loader on the side closest to the debris being loaded Do not store any collectibles on the operator s platform as they can create a tripping hazard or become lodged in the controls During all operations the controls should be feathered when beginning or terminating a movement to prevent sudden starting or stopping which imposes undue shock loads on the equipment Feather the controls by movin...

Страница 23: ...he right controls the right outrigger The handle between the outrigger control handles is the body dump handle The optimum safe method of operating the controls is by feathering Do not jerk the control levers to full speed or from one extreme to another Feather the controls by moving the joystick smoothly from the neutral position to start motion After a slow smooth start move the joystick control...

Страница 24: ...igger foot Pull the handle back to raise the left vertical outrigger foot Right Outrigger Handle Move the handle to the right to extend the right horizontal outrigger Move the handle to the left to retract the right horizontal outrigger Push the handle forward to lower the right vertical outrigger foot Pull the handle back to raise the right vertical outrigger foot Body Dump Pull the handle back t...

Страница 25: ...ower boom Tip Ext Twist handle counter clockwise to extend tip extension out Twist handle clockwise to retract tip extension in Right Joystick Tip Boom Pull the handle back to raise tip boom Push handle forward to lower tip boom Bucket Grab Move handle right to open bucket Move handle left to close bucket Bucket Rot Twist handle clockwise to rotate bucket right clockwise Twist handle counter clock...

Страница 26: ...tch This switch is used to activate the left control station the right control station or turn both control stations off The optimum safe method of operating the controls is by feathering Do not jerk the control levers to full speed or from one extreme to another Feather the controls by moving the joystick smoothly from the neutral position to start motion After a slow smooth start move the joysti...

Страница 27: ...ower boom Tip Ext While holding the thumb switch push handle forward to extend tip or pull handle back to retract tip Right Joystick Tip Boom Pull the handle back to raise tip boom Push handle forward to lower tip boom Bucket Grab Move handle right to open bucket Move handle left to close bucket Bucket Rot While holding the thumb switch move handle right to rotate bucket right clockwise or move ha...

Страница 28: ...e loader control placards indicate the direction to actuate the control handles for various unit functions The loader placard gives visual instructions for boom elevation boom swing tip boom elevation tip boom extension bucket grab bucket rotation and body dump The outrigger placard gives visual instructions for horizontal outrigger in out and vertical outrigger up down The outrigger controls are ...

Страница 29: ...be observed The operating procedures set up in this manual are Petersen s recommendations and do not necessarily cover employer and governmental regulations Each operator must know and observe those regulations Become familiar with all equipment checks You should make daily equipment inspections and be able to spot any abnormality or malfunctions before beginning an assigned task while working or ...

Страница 30: ...or missing head and pedestal stops poses an unsafe condition by allowing the boom to swing too far resulting in damage to the swing actuator which could also result in loss of boom swing control Once the vehicle is in position for loading please follow these precautions and procedures for loading Precautions and Procedures for Loading Before leaving the cab engage all safety lights place the trans...

Страница 31: ...be clear of people Do not operate the loader outriggers or dump body if another person is within twenty feet of the equipment Do not allow any person under a raised body or extended loader If your model loader uses a ladder for access to the loader station use provided handholds and steps Face the steps when getting on and off Never use controls as handholds Do not mount the machine if handholds o...

Страница 32: ...o you know the load capacity of the loader Refer to the Load Capacity Chart in this manual for information regarding load capacities The Load Capacity Chart is also riveted to the pedestal of the loader Do not attempt to lift more than the capacities shown on the load chart for your model loader at the correct radius For loaders with manual throttle controls set the throttle control to desired RPM...

Страница 33: ...to manually rake any remaining trash into a smaller pile the boom must be stowed in the dump body or on the ground and the PTO disengaged when the operator leaves the control station Please follow these additional loading precautions at all times Do not leave a load suspended when the operator is away from the control station Only operate the loader from the operator s station Do not attempt to op...

Страница 34: ...t Roll Method The rear of the dump body must be at least half full in order to use the bucket roll method for stowing the boom and bucket 1 Use the control handles on the curb side 2 Close the bucket and rotate until bucket sides are parallel to body sides 3 Move the bucket to the curb side rear inside corner of the dump body 4 Rest the bucket on the load 5 Simultaneously boom down and swing the b...

Страница 35: ...wner s Manual Once the bucket has been properly stowed for travel retract all outriggers disengage the PTO and pickup any safety cones or markers that were used Release the parking brake and you re ready to travel to the dump site ...

Страница 36: ...Petersen Industries Inc TL Owner s Manual ...

Страница 37: ...tion and keep it centered over the dump body during the entire dumping procedure 8 Place the tip boom in a position so that it will not contact the bulkhead of the dump body when the dump body is raised Do not swing the boom to either side during the dumping procedure as the outriggers are not fully lowered 9 Activate the body dump handle Slowly raise the body to empty the load Make sure you avoid...

Страница 38: ...t use the loader boom to force the dump body down when lowering the dump body Do not dump the load until the rear body doors are latched open The doors and body hinges can be damaged if doors are allowed to swing freely during the dumping procedure Do not travel with rear body doors open They must be closed and locked for travel ...

Страница 39: ...Make sure you observe the following procedures and precautions when performing maintenance and or repairs on your equipment Safety Procedures and Precautions for Service and Repair Do not perform any work on the loader unless you are qualified and authorized to do so Loader is placed where it will cause the least interference with other equipment or operations in the area All controls at the off p...

Страница 40: ... be in place to secure the body from falling 5 Disengage the PTO and shut down the truck engine 6 Remove the key from the ignition 7 Using a non reusable fastener secure a LOTO tag to the steering wheel indicating the vehicle is out of service 8 Relieve stored energy from the hydraulic components by moving each control handle back and forth several times Cylinders equipped with either pilot operat...

Страница 41: ...spections Check all items at the frequency listed and make necessary repairs prior to operating The following are minimum service requirements Hard use or dirty operating conditions dictate more frequent inspection and maintenance After service adjustment and repairs the loader shall not be returned to service until all guards have been reinstalled trapped air removed from the hydraulic system if ...

Страница 42: ...eck ball must be replaced Grease EP2 Extreme Pressure Check hydraulic hoses for cuts or abrasions or any evidence of binding or leakage Replace any damaged hoses Check all hydraulic fittings to make sure they are in place and do not show signs of leakage Replace any missing damaged or modified fittings Tighten bucket brake pads If brake pads show excessive wear replace Tighten gimbal rotator bolt ...

Страница 43: ... 500 ft lbs HA36 To 160 ft lbs Planetary Gearbox Re torque bucket rotator bolts To 110 ft lbs dry threads EVERY 160 HOURS OR MONTHLY These requirements are in addition to the 80 hour service requirements Examine all loader pivot points head and pedestal main boom tip boom bucket and body for visible play If visible play is observed at pivot points bushings and or pins must be replaced as needed Ch...

Страница 44: ...ft lbs dry threads Decals Check for presence and legibility Check decal listing in Part 3 Safety Devices Safety Symbols of this manual for required operational and safety decals Replace missing or illegible decals EVERY 600 HOURS OR 6 MONTHS These requirements are in addition to the 160 hour service requirements Replace return line filter replace breather Note that breather may be integral with th...

Страница 45: ... as shown in the above example TL3 indicates the model of your loader 0199 indicates the date it was manufactured This example indicates that the loader was manufactured in January 1999 0344 is a unit number that is specific to your loader only If your head and or pedestal assembly is or has been changed to a current production model this number will have an R added which would become 0344R When a...

Страница 46: ... center of the bucket Loads marked with are limited by the stability of the loader Loads for the loader on outriggers represent 85 of vehicle tipping moment when the vehicle is on firm level ground Boom length with tip extension retracted is 16 feet Boom length with tip extension extended is 20 feet Tip Boom Extension function is not to be used for load lifting This function is only for load reach...

Страница 47: ...ed 11 11 2004 PART NUMBER 1 OF 4 Last Printed 1 3 2018 by bburtle 01 00 00 008 2 FAX 863 676 6844 TEL 863 676 1493 PETERSEN INDUSTRIES INC LAKE WALES FL 33859 8234 4000 S R 60 WEST 8 24 2016 BRB 23 24 22 16 18 21 19 17 20 TL3 MAINTENANCE POINTS 10 11 11 12 8 6 7 5 4 3 2 1 14 13 15 26 NA ...

Страница 48: ... 2 Grease Pressure 40 Hrs 20 Hrs Service 10 Bucket A Frame Spools 4 Grease Pressure 40 Hrs 20 Hrs Service 11 Bucket Main Pivot 4 Grease Pressure 40 Hrs 20 Hrs Service 12 Bucket A Frame Connect Pivot 2 Grease Pressure 40 Hrs 20 Hrs Service 13 Spindle Bottom Bearing Housing 1 Grease Pressure 40 Hours 14 Spindle Top Bearing Housing 1 Grease Pressure 40 Hours 15 Outrigger Inner Tubes 4 Grease Brush 80...

Страница 49: ...oids O R Left Up EL03005YE LU 16 Yellow O R Left Down EL03005GR LD 16 Green O R Left In EL03005BLA LI 16 Black O R Left Out EL03005BLU LO 16 Blue O R Right Up EL03005PI RU 16 Pink O R Right Down EL03005VI RD 16 Violet O R Right In EL03005BR RI 16 Brown O R Right Out EL03005OR RO 16 Orange Body Dump EL03005LBLU BD 16 Light Blue Use For Rear Steer O R Right Up EL03005PI RU 16 Pink O R Right Down EL0...

Страница 50: ...UCKET LEFT 1 2 3 4 5 6 7 8 9 10 BOOM ROTATOR MOTOR HC01006 WORK PORTS DIAGRAM TL3 MAIN BOOM 108103 PEDESTAL SIDE TIP BOOM SIDE TL3 TIP BOOM 109103 MAIN BOOM SIDE BUCKET SIDE TIP EXTENSION CYLINDER 121105 6 5 BUCKET ROTATOR 109103 BUCKET MANIFOLD 102127 MAIN BOOM CYLINDER 121101 10 9 2 1 3 8 11 12 7 4 TIP BOOM CYLINDER 121102 V20 VALVE ASSEMBLY VA01000012 1 2 BUCKET GRAB 1500 7 4 TIP BOOM 2700 2000...

Страница 51: ...IST IS POWER UP GRAVITY DOWN UP PORT RELIEF IS THEN SET TO 3100 PSI AN D MAIN RELIEF IS SET TO 3000 PSI DEPENDING ON CONTROL OPTION BODY HOIST VALVE MAYBE SEPERATE VALVE BANK NA 10 28 2016 SWB WORK PORTS DIAGRAM CONTINUED 21 21 22 22 V20 VALVE ASSEMBLY VA01000012 1 2 BUCKET GRAB 1500 7 4 TIP BOOM 2700 2000 11 12 BOOM SWING 2000 2000 15 19 RT OUT RIGGER IN OUT 20 16 RT OUT RIGGER UP DOWN 13 17 LEFT...

Страница 52: ...IGHT BUCKET LEFT 1 2 3 4 5 6 7 8 9 10 BOOM ROTATOR MOTOR HC01006 WORK PORTS DIAGRAM TL3 MAIN BOOM 108103 PEDESTAL SIDE TIP BOOM SIDE TL3 TIP BOOM 109103 MAIN BOOM SIDE BUCKET SIDE TIP EXTENSION CYLINDER 121105 6 5 BUCKET ROTATOR 109103 BUCKET MANIFOLD MAIN BOOM CYLINDER 121101 MAIN BOOM 5 9 8 18 13 21 17 14 10 6 3 22 15 20 12 4 1 2 7 11 16 19 BUCKET ROTATE TIP EXT LEFT OUT RIGGER UP DOWN LEFT OUT ...

Страница 53: ... OUT RIGGER UP DOWN LEFT OUT RIGGER IN OUT BODY DUMP MID INLET RT OUT RIGGER IN OUT RT OUT RIGGER UP DOWN BOOM SWING TIP BOOM BUCKET GRAB 1200 1500 2400 1500 2000 2000 2000 2400 2500 TANK 45 GAL OT11009 19 15 13 17 18 14 20 16 OUTRIGGERS LEFT O R RIGHT O R BODY HOIST CYLINDERS NOTE ON 22 BODIES AND LARGER HOIST IS POWER UP GRAVITY DOWN UP PORT RELIEF IS THEN SET TO 3100 PSI AND MAIN RELIEF IS SET ...

Страница 54: ...ING FAX 863 676 6844 TEL 863 676 1493 PETERSEN INDUSTRIES INC LAKE WALES FL 33859 8234 4000 S R 60 WEST NA 10 27 2016 SWB T X1 X2 Y1 Y2 CAN BE USED AS TANK PORTS ON SHUTTLE MANIFOLD ANY UNUSED PORTS SHOULD BE PLUGGED SHUTTLE MANIFOLD VA13001 AL T4 PA T3 PA T6 LEFT JOYSTICKS VA02000004 RIGHTJOYSTICKS VA02000004 4LB 3LB 1LB 2LB 3RA 4RA 1RA 2RA 4RB 3RB 2RB 1RB AL T5 3LA 4LA 2LA 1LA PRESSURE SUCTION P...

Страница 55: ...EN INDUSTRIES INC LAKE WALES FL 33859 8234 4000 S R 60 WEST SHUTTLE MANIFOLD VA13001 NA 10 27 2016 SWB PRESSURE SUCTION PILOT CONTROL DIAGRAM 5 9 8 18 13 21 22 17 14 3 10 6 15 20 12 4 1 2 7 11 16 19 1A Y2 X1 3A Y1 X2 2A 4B 3B 4A 2B 1B MAIN BOOM BODY DUMP BOOM SWING TIP BOOM BUCKET GRAB LEFT O R UP DN TIP EXT BUCKET ROTATE LEFT O R IN OUT RIGHT O R IN OUT RIGHT O R UP DN 1500 2000 2400 2000 2000 50...

Страница 56: ...T BUCKET RIGHT BUCKET LEFT 1 2 3 4 5 6 7 8 9 10 TL3 MAIN BOOM 108103 TL3 TIP BOOM 109103 BOOM ROTATOR MOTOR GEARBOX HC01006 12 11 MAIN BOOM CYLINDER 121101 5 6 TIP EXTENSION CYLINDER 121105 3 8 7 4 TIP BOOM CYLINDER 121102 BUCKET ROTATOR 109103 BUCKET MANIFOLD 102127 10 9 2 1 NA 10 27 2016 SWB PRESSURE SUCTION WORK PORTS DIAGRAM 5 9 8 18 13 21 22 17 14 3 10 6 15 20 12 4 1 2 7 11 16 19 MAIN BOOM BO...

Страница 57: ...016 SWB PRESSURE SUCTION LOAD SENSE CONTROLS WORK PORTS DIAGRAM BODY HOIST CYLINDERS NOTE ON 22 BODIES AND LARGER HOIST IS POWER UP GRAVITY DOWN UP PORT RELIEF IS THEN SET TO 3100 PSI AND MAIN RELIEF IS SET TO 3000 PSI DEPENDING ON CONTROL OPTION BODY HOIST VALVE MAYBE SEPERATE VALVE BANK 21 22 21 22 5 9 8 18 13 21 22 17 14 3 10 6 15 20 12 4 1 2 7 11 16 19 MAIN BOOM BODY DUMP BOOM SWING TIP BOOM B...

Страница 58: ...ING FAX 863 676 6844 TEL 863 676 1493 PETERSEN INDUSTRIES INC LAKE WALES FL 33859 8234 4000 S R 60 WEST NA 10 27 2016 SWB ELECTRICAL DIAGRAM E F A B 30 86 85 87 30 86 85 87 30 86 85 87 85 86 87 30 85 86 87 30 12V 12V 12V 12V 12V PTO OUTPUT RED C D R R R L L R L L LEFT OFF RIGHT TO SOLENOID E TRIGGERS LEFT JOYSTICKS TO SOLENOID F TRIGGERS RIGHT JOYSTICKS PILOT CONTROL MANIFOLD RIGHT SIDE JOYSTICKS ...

Страница 59: ... LEFT 1 2 3 4 5 6 7 8 9 10 BOOM ROTATOR MOTOR HC01006 WORK PORTS DIAGRAM TL3 MAIN BOOM 108103 PEDESTAL SIDE TIP BOOM SIDE TL3 TIP BOOM 109103 MAIN BOOM SIDE BUCKET SIDE TIP EXTENSION CYLINDER 121105 6 5 BUCKET ROTATOR 109103 BUCKET MANIFOLD 102127 MAIN BOOM CYLINDER 121101 10 9 2 1 3 8 11 12 7 4 TIP BOOM CYLINDER 121102 V20 VALVE ASSEMBLY VA01000011 15 19 RT OUT RIGGER IN OUT 20 16 RT OUT RIGGER U...

Страница 60: ...IS POWER UP GRAVITY DOWN UP PORT RELIEF IS THEN SET TO 3100 PSI AND MAIN RELIEF IS SET TO 3000 PSI DEPENDING ON CONTROL OPTION BODY HOIST VALVE MAYBE SEPERATE VALVE BANK NA 10 28 2016 SWB WORK PORTS DIAGRAM CONTINUED 21 21 22 22 V20 VALVE ASSEMBLY VA01000011 15 19 RT OUT RIGGER IN OUT 20 16 RT OUT RIGGER UP DOWN 13 17 LEFT OUT RIGGER IN OUT 18 14 LEFT OUT RIGGER UP DOWN 22 21 BODY DUMP 9 10 BUCKET...

Страница 61: ...T BUCKET LEFT 1 2 3 4 5 6 7 8 9 10 BOOM ROTATOR MOTOR HC01006 WORK PORTS DIAGRAM TL3 MAIN BOOM 108103 PEDESTAL SIDE TIP BOOM SIDE TL3 TIP BOOM 109103 MAIN BOOM SIDE BUCKET SIDE TIP EXTENSION CYLINDER 121105 6 5 BUCKET ROTATOR 109103 BUCKET MANIFOLD 102127 MAIN BOOM CYLINDER 121101 10 9 2 1 3 8 11 12 7 4 TIP BOOM CYLINDER 121102 V20 VALVE ASSEMBLY VA01000011Q 15 19 RT OUT RIGGER IN OUT 20 16 RT OUT...

Страница 62: ...ERS NOTE ON 22 BODIES AND LARGER HOIST IS POWER UP GRAVITY DOWN UP PORT RELIEF IS THEN SET TO 3100 PSI AND MAIN RELIEF IS SET TO 3000 PSI DEPENDING ON CONTROL OPTION BODY HOIST VALVE MAYBE SEPERATE VALVE BANK NA 10 28 2016 SWB WORK PORTS DIAGRAM CONTINUED 21 21 22 22 V20 VALVE ASSEMBLY VA01000011Q 15 19 RT OUT RIGGER IN OUT 20 16 RT OUT RIGGER UP DOWN 13 17 LEFT OUT RIGGER IN OUT 18 14 LEFT OUT RI...

Страница 63: ... 9 15 2016 by jczerepka 02 02 13 001 6 NA TL GEARBOX HEAD PEDESTAL AND O_R ASSEMBLY FAX 863 676 6844 TEL 863 676 1493 PETERSEN INDUSTRIES INC LAKE WALES FL 33859 8234 4000 S R 60 WEST 1 13 2016 SWB 1 40 6 5 3 7 10 12 13 29 30 27 32 28 35 34 33 1 23 21 22 14 11 25 4 17 NOTE FOR HA36 12 INCH EXTENDED PEDESTAL SEE PART NUMBER 106116 ...

Страница 64: ... 2 12 DINAMIC OIL SLEWING GEARBOX HC01005 1 13 HYDRAULIC MOTOR HC01006 1 14 OUTRIGGER 3A INNER HORIZONTAL TUBE 113115 2 15 OUTRIGGER PIN 10 LONG PI16160F 2 16 OUTRIGGER 3A HORIZONTAL TUBE PIN GUSSET 113116 2 17 OUTRIGGER LEG OUTER TUBING 113111 2 18 SPOOL OUTRIGGER LEG CYLINDER UPPER w_HOLE 115107 2 19 SPOOL OUTRIGGER LEG CYLINDER UPPER 115106 2 20 OUTRIGGER COVER PLATE BRACKET 113110 2 Item Part ...

Страница 65: ...1 2004 PART NUMBER 1 OF 2 Last Printed 1 26 2016 by sburchfield 02 02 10 001 8 TBD HA36 HEAD PEDESTAL AND O R ASSEMBLY FAX 863 676 6844 TEL 863 676 1493 PETERSEN INDUSTRIES INC LAKE WALES FL 33859 8234 4000 S R 60 WEST SWB 1 18 2016 5 24 3 6 7 4 26 25 29 28 17 27 35 9 2 31 21 16 13 19 23 34 8 ...

Страница 66: ...Y 113103 1 12 OUTRIGGER LEG OUTER TUB 113104 1 13 OUTRIGGER LEG OUTER TUBING 113111 1 14 SPOOL OUTRIGGER LEG CYLINDER UPPER w_HOLE 115107 1 15 SPOOL OUTRIGGER LEG CYLINDER UPPER 115106 1 16 CYLINDER OUTRIGGER VERTICAL LEG EXTENSION RL AND RS CY05006 1 17 HYD FITTING 6 6 00 M HF060606 2 18 OUTRIGGER LEG INNER TUB 113105 1 19 OUTRIGGER LEG INNER TUBING 113112 1 20 SPOOL OUTRIGGER LEG CYLINDER LOWER ...

Страница 67: ...IMAL PLACE S o R Current Dwg 00pi Landscape Border Revised 11 11 2004 PART NUMBER 32 SURFACE FINISH 125 1 OF 2 Last Printed 1 27 2017 by jczerepka 12 03 04 001 0 108103 MAIN BOOM TL3 ASSEMBLY FAX 863 676 6844 TEL 863 676 1493 PETERSEN INDUSTRIES INC LAKE WALES FL 33859 8234 4000 S R 60 WEST REV DESCRIPTION BY DATE 1 20 08 04 2006 OJ 010 ASSEMBLY 140 113 12 735 17 500 ...

Страница 68: ... 8 3 WASHER LOCK 5 16 SPLIT WAS055 WAS055 8 4 3 HOLE CLAMP NYLATRON 40 00 00 066 0 CLT3N 4 5 HEX BOLT 5 16 18 X 2 UNC G5 BL305032U518 BL305032U518 8 6 TL MAIN BOOM WELDMENT 21 03 05 002 2 108152 1 7 CLAMP PLASTIC 1 HOLE 1 SET CLP210 CLP210 10 8 CLAMP TOP PLATE ONLY 1 HOLE CL5G215 CL5G215 6 9 HYDRAULIC TUBE TL MAIN BOOM 45 DG 62 LONG 41 03 05 029 0 TU02002 2 10 BOLT HEX 1 4 20 X 1 1 2 UNC G5 BL3040...

Страница 69: ...g 00pi Landscape Border Revised 11 11 2004 PART NUMBER 32 SURFACE FINISH 125 1 OF 2 Last Printed 10 2 2019 by sburchfield REV DESCRIPTION BY DATE 12 04 04 002 1 109103 TL3 TIP BOOM ASSEMBLY FAX 863 676 6844 TEL 863 676 1493 PETERSEN INDUSTRIES INC LAKE WALES FL 33859 8234 4000 S R 60 WEST 1 20 10 26 2016 BRB 010 ASSEMBLY 18 61 12 00 101 41 24 27 26 22 23 25 ITEM 24 OPTIONAL FOR STANDARD BUCKET ...

Страница 70: ... ASSEMBLY LEFT 21 04 04 013 1 123121 1 9 TIP EXTENSION CYLINDER SHAFT ASSEMBLY 22 14 01 010 2 121105 1 10 TIP BOOM TIP EXTENSION GUARD 41 04 04 027 1 109238 1 11 TRUNION TIP EXTENSION CYLINDER MOUNT 41 04 04 004 1 109205 2 12 BUSHING 2 1 2 X 2 X 2 NYLATRON 41 11 09 022 5 BU502008 2 13 WASHER LOCK 3 8 SPLIT WAS065 WAS065 8 14 HEX BOLT 3 8 16 X 1 00 USS G5 BL306016U516 BL306016U516 8 15 PIN CONNECT ...

Страница 71: ...RAULIC TUBE FIXED MAIN BOOM 45 DG 102 5 LG TU03008 TU03008 4 5 WASHER LOCK 3 8 SPLIT WAS065 WAS065 16 6 HEX BOLT 3 8 16 X 1 50 USS G5 BL306024U516 BL306024U516 8 8 TL EXTENDED TIP BOOM SIDE COVER 41 04 04 058 0 109253 1 9 HEX BOLT 1 1 4 7 X 7 3 4 GR8 BL120124U87 BL120124U87 1 10 WASHER BRAKE 4 X 1 5 16 X 1 4 WAF642004 WAF642004 2 11 BUCKET BOLT NUT 40 00 00 053 1 102454 1 12 HEX BOLT 5 16 18 X 2 5...

Страница 72: ...7 by jczerepka 21 14 05 003 0 121101 5 0 LIFT CYLINDER FAX 863 676 6844 TEL 863 676 1493 PETERSEN INDUSTRIES INC LAKE WALES FL 33859 8234 4000 S R 60 WEST 1 8 11 23 2005 Olvera J 010 ASSEMBLY 020 COUNTER BALANCE VALVE SET TO 3100 PSI 030 5 BORE X 32 STROKE X 2 5 ROD 46 000 42 500 RETRACTED u 063 STROKE 32 000 EXTENDED 74 500 u 063 O 6 250 ...

Страница 73: ...LINDER ROD WELDMENT 21 14 05 002 0 121174 1 3 LOCK NUT HEX 1 1 4 SAE GRD C NUL20S NUL20S 1 4 5 0 CYLINDER PISTON 41 14 05 009 7 121157 1 5 5 0 CYLINDER GLAND 41 14 05 008 2 121158 1 6 5 0 CYLINDER CAP NUT 42 14 05 001 0 121156 1 7 SET SCREW 1 4 X 1 4 SCB0404 SCB0404 1 8 GREASE NIPPLE 1 8 X 45 DEGREES HF20024 HF20024 1 9 1 8 STRAIGHT GREASE FITTING HF2002S HF2002S 1 10 VALVE CART CAEG LGN 3800 PSI ...

Страница 74: ...493 PETERSEN INDUSTRIES INC LAKE WALES FL 33859 8234 4000 S R 60 WEST SECTION A A SECTION B B A A B B 010 MAXIMUM OPERATING PRESSURE 2500 PSI 020 TEST PRESSURE 3200 PSI 030 CYLINDER BURST SAFETY FACTOR 4 1 040 COUNTER BALANCE VALVE SET TO 3100 PSI WEAR BAND 2 3 4 OD X 1 2 W X 1 8 CS O RING 4 1 2 X 4 1 4 BACKUP 4 1 2 ID X 236 CS X 117 HT ROD SEAL 2 1 2 ID X 3 OD X 1 4 ROD WIPER 2 1 2 ID X 3 OD X 0 ...

Страница 75: ...17 by jczerepka 21 14 05 005 0 121102 5 0 TIP CYLINDER FAX 863 676 6844 TEL 863 676 1493 PETERSEN INDUSTRIES INC LAKE WALES FL 33859 8234 4000 S R 60 WEST 1 8 11 23 2005 Olvera J 010 ASSEMBLY 020 COUNTER BALANCE VALVE SET TO 3100 PSI 030 5 BORE X 32 STROKE X 2 5 ROD 46 000 42 500 RETRACTED u 063 STROKE 32 000 EXTENDED 74 500 u 063 O 6 250 ...

Страница 76: ... LOCK NUT HEX 1 1 4 SAE GRD C NUL20S NUL20S 1 4 5 0 CYLINDER PISTON 41 14 05 009 7 121157 1 5 5 0 CYLINDER GLAND 41 14 05 008 2 121158 1 6 5 0 CYLINDER CAP NUT 42 14 05 001 0 121156 1 7 SET SCREW 1 4 X 1 4 SCB0404 SCB0404 1 8 VALVE CART CAEG LGN 3100 PSI VA0780T03 VA0780T02 1 9 BUSHING 2 X 2 1 4 X 2 1 2 121166 121166 2 10 SEAL KIT 2 1 2 X 5 TH10329A 52 14 05 001 0 HPKTH10329A 1 11 BUSHING 2 X 2 1 ...

Страница 77: ...00 S R 60 WEST SECTION A A SECTION B B A A B B 010 MAXIMUM OPERATING PRESSURE 2500 PSI 020 TEST PRESSURE 3200 PSI 030 CYLINDER BURST SAFETY FACTOR 4 1 040 COUNTER BALANCE VALVE SET TO 3100 PSI PISTON SEAL 4 5 8 ID X 5 OD X 281 GROOVE 2 2 PISTON SEAL 4 5 8 ID X 5 OD X 281 GROOVE 1 2 O RING 1 1 16 X 1 16 WEAR BANDS 5 OD X 3 4 W X 1 8 CS O RING 4 1 2 X 1 4 BACKUP 4 1 2 ID X 236 CS X 117 HT ROD SEAL 2...

Страница 78: ...t Dwg 00pi Landscape Border Revised 11 11 2004 PART NUMBER 32 SURFACE FINISH 125 1 OF 3 Last Printed 5 17 2017 by sburchfield 22 14 01 010 1 121105 2 0 TIP EXTENSION CYLINDER FAX 863 676 6844 TEL 863 676 1493 PETERSEN INDUSTRIES INC LAKE WALES FL 33859 8234 4000 S R 60 WEST REV DESCRIPTION BY DATE 06 05 06 CHANGE CASING WELDMENT 1 OJ 1 8 12 16 2004 LW 010 ASSEMBLY 61 938 4 504 3 875 15 626 ...

Страница 79: ...EL 863 676 1493 PETERSEN INDUSTRIES INC LAKE WALES FL 33859 8234 4000 S R 60 WEST Item Title Document MACOLA Qty 1 CYLINDER 2 0 TIP EXTENSION CASING WELDMENT 22 14 01 002 3 121127 1 2 VALVE CART CAEG LGN 3800 PSI VNTD VA0780T03 VA0780T03 2 3 HYDRAULIC 6 JIC X 8 M OR HF10608JM HF10608JM 2 4 2 0 TIP EXTENSION CYLINDER ROD ASSEMBLY 22 14 01 008 1 121177 1 010 BILL OF MATERIALS 020 ASSEMBLE AS SHOWN 1...

Страница 80: ...UBE TIP EXTENSION CYLINDER 41 04 04 036 1 TU04006 1 5 HYDRAULIC 6 JIC X 8 M OR HF10608JM HF10608JM 2 6 VALVE CART CAEG LGN 3800 PSI VNTD VA0780T03 VA0780T03 2 7 2 0 TIP EXTENSION CYLINDER SHAFT 42 14 01 005 2 1 8 TIP EXTENSION CYLINDER ROD END SPOOL 42 14 01 006 1 115155 1 9 NUT HEX 3 4 STOVERLOCK SAE NUS12S NUS12S 1 10 5 8 X 1 16 O RING HPKTH12570 1 11 2 0 TIP EXTENSION CYLINDER GLAND NUT 42 14 0...

Страница 81: ...ERSEN INDUSTRIES INC LAKE WALES FL 33859 8234 4000 S R 60 WEST 1 8 07 30 2008 RB 010 ASSEMBLY 7 6 3 Item Title Document MACOLA Qty 1 HOSE RECOIL HOUSING ASSEMBLY RIGHT 21 04 04 016 0 123126 1 2 TIP BOOM HOSE RECOIL SLIDE ASSY RH 21 04 04 014 1 123124 1 3 WASHER LOCK 5 16 SPLIT WAS055 WAS055 4 4 HEX BOLT 5 16 18 X 3 4 USS G5 BL305012U518 BL305012U518 4 5 HOSE CUT 36 6 S RECOIL BOX HS10576FS HS10576...

Страница 82: ...ERSEN INDUSTRIES INC LAKE WALES FL 33859 8234 4000 S R 60 WEST 1 10 07 30 2008 RB 010 ASSEMBLY 2 1 5 4 7 6 8 3 Item Title Document MACOLA Qty 1 HOSE RECOIL HOUSING ASSEMBLY LEFT 21 04 04 017 0 123125 1 2 TIP BOOM HOSE RECOIL SLIDE ASSY LH 21 04 04 015 1 123123 1 3 HOSE CUT 36 6 S RECOIL BOX HS10576FS HS10576FS 2 4 TUBE TL3 HOSE RECOIL BOX CURVED 41 04 04 043 0 TU04004 2 5 HOSE RECOIL COVER ASSEMBL...

Страница 83: ...itle Document MACOLA Qty 1 BUCKET CYLINDER ROTATOR ASSEMBLY RE MOTOR 22 11 01 010 0 102124 1 2 STANDARD BUCKET A FRAME ASSEMBLY 22 11 01 001 2 102130 2 3 BUCKET SADDLE ASSEMBLY 22 11 01 003 0 102129 1 4 TRASH BUCKET JAW ASSEMBLY 22 11 01 002 5 102132 2 5 BOLT HEX 3 8 16 UNC X 3 G8 BL108048U816 BL108048U816 2 6 STD BUCKET A FRAME SHAFT 42 11 01 011 1 102173 2 7 STD BUCKET A FRAME COLLAR 41 11 09 01...

Страница 84: ...USTRIES INC LAKE WALES FL 33859 8234 4000 S R 60 WEST Item Title Document Macola Qty 1 STANDARD BUCKET A FRAME WELDMENT 22 11 01 009 0 102172 1 2 1 8 STRAIGHT GREASE FITTING HF2002S HF2002S 2 3 NUT SLOTTED 1 14 SAE GR5 NUB16S5 NUB16S5 1 4 HEX NUT 1 4 20 STOVERLOCK USS NUS04U NUS04U 1 5 BOLT HEX 1 4 20 X 2 USS G5 BL304032U520 BL304032U520 1 6 BOLT HEX 1 14 X 5 1 4 SAE HOLE BL116084S8H1400 BL116084S...

Страница 85: ...FL 33859 8234 4000 S R 60 WEST 010 BILL OF MATERIALS 4 5 7 3 6 1 2 Item Title Document MACOLA Qty 1 BUCKET SADDLE WELDMENT 22 11 01 004 1 102178 1 2 HEX BOLT 1 1 4 7 X 7 3 4 GR8 BL120124U87 BL120124U87 1 3 SLOTTED NUT 1 1 4 UNC GR5 NUB20U NUB20U 1 4 BUCKET SADDLE PIVOT PIN 41 11 09 005 0 PI30204F 2 5 COTTER PIN 5 16 X 4 FA020564 FA020564 2 6 HEX BOLT 5 16 18 X 2 1 4 USS G5 BL305036U518 BL305036U51...

Страница 86: ...BL308024U513 12 6 WASHER LOCK 1 2 SPLIT USS WAS085 WAS085 12 7 BUCKET ROTATOR WELDMENT 31 11 09 044 0 102159 1 8 HEX NUT 5 16 24 SAE STOVERLOCK NUS05S NUS05S 1 9 HYDRAULIC 6 JIC X 10 M OR 90 HF10610JM9 HF10610JM9 2 10 FITTING RESTRICTOR 06M JIC 06F JIC HF906063046FM HF906063046FM 2 11 SLOTTED NUT 1 1 4 UNC GR5 NUB20U NUB20U 1 12 HEX BOLT 5 16 18 X 2 1 4 USS G5 BL305036U518 BL305036U518 1 13 GIMBAL...

Страница 87: ... MANIFOLD GREASE FITTING COVER 41 11 09 025 0 102151 2 2 1 8 STRAIGHT GREASE FITTING HF2002S HF2002S 2 3 BUCKET MANIFOLD HOUSING 41 11 09 024 2 102443 1 4 ELBOW 90 06M JIC 06M JIC LONG HF806069ML HF806069ML 1 5 HYDRAULIC 6 6 90 DEG ELBOW HF806069M HF806069M 1 6 SEAL KIT TR 035 HPKTR035 HPKTR035S09 3 7 BEARING RACE 493 BE03N493 BE03N493 2 8 TIMKEN ROLLER BEARING 495 A BE03N495A BE03N495A 2 9 BEARIN...

Страница 88: ... BUSHING 2 1 2 X 2 X 2 NYLATRON 41 11 09 022 4 BU502008 2 3 BUCKET TL JAW LEFT SIDE WELDMENT 22 11 01 008 1 102442 1 4 BUCKET TL JAW RIB TUBE 42 11 01 019 1 102169 1 5 STD BUCKET JAWS RIB 41 11 09 021 2 102165 3 6 BUCKET TL JAW SKIN 3 16 42 11 01 015 4 102166 1 7 BUCKET ALLIGNMENT BLOCK 42 11 01 040 0 102199 1 8 1 8 STRAIGHT GREASE FITTING HF2002S HF2002S 2 9 BUCKET TL JAW BOLT ON BAR 3 8 X 2 1 2 ...

Страница 89: ... PART NUMBER 32 SURFACE FINISH 125 1 OF 3 Last Printed 9 7 2017 by jczerepka REV DESCRIPTION BY DATE SWB 09 30 2016 REVISED GIMBAL MOUNTING PIN 1 11 11 11 001 2 102103 DUAL CYLINDER BUCKET ASSEMBLY FAX 863 676 6844 TEL 863 676 1493 PETERSEN INDUSTRIES INC LAKE WALES FL 33859 8234 4000 S R 60 WEST SWB 10 04 2016 REVISED BUCKET SADDLE WELDMENT 2 1 30 03 03 2016 SWB 010 ASSEMBLY NOTE DUAL CYLINDER BU...

Страница 90: ...9 7 2017 by jczerepka 11 11 11 001 2 102103 DUAL CYLINDER BUCKET ASSEMBLY FAX 863 676 6844 TEL 863 676 1493 PETERSEN INDUSTRIES INC LAKE WALES FL 33859 8234 4000 S R 60 WEST 1 20 03 03 2016 SWB 19 24 25 3 13 22 20 17 16 14 13 NOTE APPLY RED LOCKTITE AND TORQUE BOLTS 2 9 AND 13 TO 150 FT LB 31 30 15 5 23 6 7 8 8 9 10 12 28 27 29 11 ...

Страница 91: ...UNTING BOLT SCA1032C SCA1032C 1 13 SAE CLEVIS PIN 1 X 3 FA011648 FA011648 2 14 DUAL CYLINDER BUCKET JAW ASSEMBLY 22 11 11 001 0 102541 2 15 DUAL CYLINDER BUCKET ROTATOR ASSEMBLY 32 11 11 005 0 102547 1 16 BUCKET GIMBAL WELDMENT 4 X 5 X 11 31 11 09 046 1 102200 1 17 CYLINDER ASSEMBLY 11 14 02 001 1 121195 2 18 PIN GRAPPLE ARM 31 11 11 007 0 102207 2 19 SLOTTED NUT 1 1 4 UNC GR5 NUB20U NUB20U 2 20 W...

Страница 92: ... PART NUMBER 32 SURFACE FINISH 125 1 OF 3 Last Printed 4 4 2018 by jczerepka 22 09 01 001 1 122101 LOAD COVER ROLLER ASSEMBLY FAX 863 676 6844 TEL 863 676 1493 PETERSEN INDUSTRIES INC LAKE WALES FL 33859 8234 4000 S R 60 WEST REV DESCRIPTION BY DATE 04 30 03 CHANGED ITEM 11 FROM 1 0 TO 3 4 BOLT 1 WKB 1 18 10 29 2001 EB 010 ASSEMBLY A B D TARP NOT SHOWN 1 2 3 4 6 5 9 7 8 10 11 12 13 14 15 16 17 18 ...

Страница 93: ...ING WITH SPRING CONE 020 ATTACH SPRING AND SHAFT CONE TO CONE ASSEMBLED END PLATE 030 SLIDE SHAFT THROUGH SUB ASSEMBLY SPRING MUST BE ON OPPOSITE SIDE OF SHAFT END HOLE PULL SHAFT CONE AND SECURE IT TO THE SHAFT WITH BOLT 040 INSERT SUB ASSEMBLY INTO TUBING ATTACH TUBING TO END PLATE SUB ASSEMBLY WITH BOLTS 050 ASSEMBLE END PLATE BEARING AND RETAINING RING 060 INSERT END PLATE SUB ASSEMBLY AT ASSE...

Страница 94: ...016U518 BL305016U518 2 7 2 1875 RETAINER RING 1 16 THICK FA093200 FA093200 2 8 BEARING 1 0 ID 2 0 OD 56 THICK BE04N1641DC BE04N1641DC 2 9 LOAD COVER END PLATE 42 09 01 010 2 CA3002 2 10 LOAD COVER TUBING 42 09 01 013 2 122126 1 11 HEX BOLT 3 8 16 X 750 USS G5 BL306012U516 BL306012U516 6 12 LOAD COVER STRAP 42 09 01 012 0 122127 1 13 14 SCREW 3 4 LONG BL306020U516 BL306020U516 5 14 BOLT 5 16 18 X 3...

Страница 95: ...utrigger Cylinder Square HPKTH16195 Seal Kit 2 Horizontal Outrigger Cylinder HPKTH10154 Seal Kit 4 Bucket Cylinder HPKTH10140 Suction Filter Assembly OT01002 Suction Filter Element OT02003 Return Filter Assembly OT03004 Return Filter Element OT03005 Seal Kit 2 Tip Extension Cylinder HPKTH12570 NOTE Item numbers with an asterisk may have part numbers and prices different than what is shown on this ...

Страница 96: ...etersen loader listed below We have listed the name and address of the subsequent owner Would you please change your records accordingly Petersen Loader Serial Number _______________________ VIN ____________________ Name and Address of New Owner _____________________________________ _____________________________________ _____________________________________ Phone __________________________________...

Страница 97: ...Service Manual PGP020 Effective July 1 2006 Supersedes All Others Service Manual HY09 SM020 US PGP020 Series ...

Страница 98: ... availability and pricing are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice Offer of Sale The items described in this document are hereby offered for sale by Parker Hannifin Corporation its subsidiaries or its authorized distributors This offer and its acceptance are governed by the provisions stated in the Offer of Sale Copyright 2006 Parker Hann...

Страница 99: ...Disassembly Instructions 6 PGP020 Assembly Instructions 9 Part Replacement Guide 12 Tool List 13 Lubrication and Oil Recommendations 14 Recommended Start up Procedure for New or Rebuilt Pump or Motor 16 Test Procedure Recommended 17 Instructions for Change of Rotation 18 Offer of Sale 22 Service Manual HY09 SM020 US Contents PGP020 Service Manual PGP020 Series ...

Страница 100: ...nce requirement MAKE SUREYOU DISASSEMBLE AND ASSEMBLEYOUR HYDRAULIC EQUIPMENT IN A CLEAN AREA TO PREVENT PERSONAL INJURY SAFETY GLASSES AND STEEL TOE SHOES SHOULD BE WORN Cautions 1 Parker replacement parts are made to original equipment standards For assured quality of material and workmanship and for compatibility in assembly USE ONLY GENUINE Parker REPLACEMENT PARTS 2 If it becomes necessary to...

Страница 101: ...ly 1 391 2286 004 8 Ring Seals per gear section 2 391 2585 006 9 Roller Bearings per gear section 4 391 0381 906 10 Thrust plates motor 2 391 2185 913 per gear section Thrust plates pump 2 391 2185 913 per gear section 11 Pocket Seals per gear section 1 strip 391 2882 022 Viton 391 2882 051 Buna 12 Drive Shaft Gear Set 1 Set 312 29XX XXX 13 Gasket Seals per gear section 2 391 2884 019 14 Gear Hous...

Страница 102: ...ter in the proper position Loosen and remove the four cap screws and washers with a 13 16 socket and wrench Remove the port end cover subassembly using steps 4 1 4 3 4 1 Place the point of a large screwdriver or a chisel on the parting line between the port end cover casting and the gear housing casting Gently tap until a slight separation between the castings is detected 4 2 Place two large flat ...

Страница 103: ...plate with the handle of a hammer or screwdriver Be careful not to bend or score the thrust plate Remove and discard the six small rubber pocket seals from the thrust plate Remove and discard the rubber section seals from the top and bottom gear housing faces Wipe the gear face surface dry with a clean lint free cloth Mark the teeth of the drive and driven gears the gear set at their mesh point wi...

Страница 104: ...ing or the ring seal with screwdriver tip Note If bearings are to be removed from the casting then step can be performed after Step 12 Use a bearing puller to remove the roller bearings Note This step is optional depending on the condition of the bearings Remove the bronze ring seal from the gear shaft bearing bore in the shaft end cover and the port end cover castings Remove the checks from the s...

Страница 105: ...f the seal bore Press the lip seal into the shaft end cover with a lip seal installation bar see Tool List on Page 11 The seal should be pressed in so it is flush with the recessed face in the shaft end cover casting Apply Loctite No 262 to the threaded check holes in the shaft end casting Install the checks in the shaft end cover using the check tool see Tool List on Page 11 The checks must botto...

Страница 106: ...1 32 from the casting surface Do not tap the center of the plate Cut four pocket seals 1 4 long from the seal strip Push a pocket seal into each of the remaining slots in the thrust plate until it touches the bearing wall Use a razor blade to trim the exposed portion of the pocket seals The pocket seals should be flush with the outside diameter of the plate Insert the external drive end of the gea...

Страница 107: ... and install onto the port end cover following the previous instructions in steps 8 9 Then place port end cover over the gear journals The orientation mark on port end cover must line up with the mark on the gear housing Also be sure bearing bore holding the ring seal goes over the drive gear journal Apply pressure to the casting with your hand or tap lightly with a soft faced hammer until the por...

Страница 108: ... of the gear housing Place a straight edge across the bore If you can slip a 005 feeler gage in the cut out area replace the gear housing Where the cut out is moderate 005 or less the gear housing is still in good condition If the housing has equal size ports or no ports the housing may be rotated 180 exchanging ports and reused If the gears are replaced then the bearings must be replaced also Bea...

Страница 109: ...duations Feeler gauges Small flat head screwdriver Large flat headed screwdrivers Torque wrench 13 16 socket 1 steel ball Loctite No 262 Vise with a 6 minimum open spread Lip seal installation bar 1 3 4 X 2 Shaft installation sleeve steel Lip seal removal tool Check tool 6 wrench Make the check tool from a 4 length of 3 8 diameter drill rod and a 3 1 2 length of 3 16 diameter drill rod To make the...

Страница 110: ... emulsibility for separation of water air and contaminants Resistant to the formation of gums sludges acids tars and varnishes High lubricity and film strength General Recommendations A good quality hydraulic oil conforming to the characteristics listed above is essential to the satisfactory performance and long life of any hydraulic system Oil should be changed on a regular schedule in accordance...

Страница 111: ...ently refined products Fire Resistant Fluids Of the several different types only the inverted emulsion types may be used without switching to a special seal packing gasket hose etc compositions Their use may substantially reduce pump life Experience indicates that the use of fire resistant fluids can be disastrous unless certain precautions are followed DO NOT USE ANY FIRE RESISTANT FLUIDS OR NON ...

Страница 112: ...it Before connecting any lines to the pump or to the motor fill all ports with clean oil to provide initial lubrication This is particularly important when the unit is located above the oil reservoir After connecting the lines and mounting the replacement unit operate the pump or the motor for at least two minutes at zero pressure at the lowest possible rpm During this break in period the unit sho...

Страница 113: ...omes hot to touch it is binding and could seize This rarely occurs but if it does the pump will have to be disassembled and be rebuilt taking extra care to remove burrs and to assure freedom from binding Gradually increase the pressure on a pump until the desired test pressure has been reached This should take about five minutes Delivery should run close to the rated catalog performance figures wh...

Страница 114: ...eyed shaft remove the key 2 Clamp the unit in a vise on the outside diameter of the mounting flange with the drive shaft down 3 Remove the cap screws on single units or hex nuts and studs on multiple units 4 Remove the port rear end cover 5 Remove the gear housing and the gear set Keep the gears together because they are a matched set For multiple units Remove the bearing carrier and the next gear...

Страница 115: ...re both section seals stay in the seal grooves during assembly Keep the drive gear and idler gear in the same gear bore as previously marked 6 For multiple units Place the thrust plates with pocket seals over the bearings on both sides of the bearing carrier Be sure the pocket seals are properly fitted in the thrust plate pocket seal grooves 7 Rotate the bearing carrier 180 and install over the ge...

Страница 116: ...Parker Hannifin Corporation Gear Pump Division Youngstown Ohio USA 20 Notes ...

Страница 117: ...Parker Hannifin Corporation Gear Pump Division Youngstown Ohio USA 21 Notes ...

Страница 118: ...tanding any charges paid by Buyer Unless otherwise agreed Seller shall have the right to alter discard or otherwise dispose of any special tooling or other property in its sole discretion at any time 8 Buyer s Property Any designs tools patterns materials drawings confidential information or equipment furnished by Buyer or any other items which become Buyer s property may be considered obsolete an...

Страница 119: ...the design manufacture and distribution of high quality critical flow components for worldwide processinstrumentation ultra high purity medical and analytical applications Parker s Charter To be a leading worldwide manufacturer of components and systems for the builders and users of durable goods More specifically we will design market and manufacture products controlling motion flow and pressure ...

Страница 120: ...Parker Hannifin Corporation Gear Pump Division 1775 Logan Avenue Youngstown OH 44501 USA Tel 330 746 8011 Fax 330 746 1148 http www parker com gearpump Service Manual HY09 SM020 US 2 5M 07 06 T M ...

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Страница 127: ...Þ ØÇîëóêîèðóÓïñËÍ Í ª Ó îèð Í Ý Ð Ü ª Ñ ª Þ ô ÓÍ íèêëì ËÍß ß ß ß è ß í ß ë ì ...

Страница 128: ... ÓÍ íèêëì ËÍß Û Ê îèðÙÓÚÖÐóÞíÎÕ î ïë íï íí íî ïë í ïì íì íë ïî ïí îî îì ïê îé îê ëð ëì îé îë ë é îï ç ê é îí è ï ì íé íê ïï ïð îç íð îèðÙÞÚÖÐóÞíÎÕ îèðÙÝÚÖÐóÞíÎÕ îèðÙÜÚÖÐóÞíÎÕ îèðÙÙÚÖÐóÞíÎÕ îèðÙÕÚÖÐóÞíÎÕ îèðÙÐÚÖÐóÞíÎÕ îèðÙÍÚÖÐóÞíÎÕ îèðÙÌÚÖÐóÞíÎÕ ë ...

Страница 129: ...øï Ñ Ù íéÌòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ï îî ëëðíïï Þ Þ ïòééþ íòíìêþ òéìèþ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ï îí íéèîêí Ô µ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ï îì íéçëëë Ô µ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ï øï Í Ð îí º Ù Ñ Ð Ò Ü Ï ò îë ìó...

Страница 130: ... ÓÍ íèêëì ËÍß Û Ê îèðÙÓÚÖÐóÞëÎÕ îé ëì ëð îê îé îì îî ïí ïî í ïë íî íí íï ïë î ïì ì ïï ïð íé íê îç íð ï íì íë è îí ïê ë îë é îï ç ê é îèðÙÞÚÖÐóÞíÎÕ îèðÙÝÚÖÐóÞíÎÕ îèðÙÜÚÖÐóÞíÎÕ îèðÙÙÚÖÐóÞíÎÕ îèðÙÕÚÖÐóÞíÎÕ îèðÙÐÚÖÐóÞíÎÕ îèðÙÍÚÖÐóÞíÎÕ îèðÙÌÚÖÐóÞíÎÕ é ...

Страница 131: ... ï îï îóÐóçíí øï Ñ Ù íéÌòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ï îî ëëðíïï Þ Þ ïòééþ íòíìêþ òéìèþ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ï îí íéèîêí Ô µ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ï îì íéçëëë Ô µ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ï øï Í Ð îí º Ù...

Страница 132: ...Ñ ª Þ ô ÓÍ íèêëì ËÍß Û Ê îèðÙÓÚÖÐóÞèÎÕ í ïë íî íí íï ïë î ïì ïí ïî ïð íé íê ïï ì ï îç íð íë íì îî îì ïê îé îê ëð ëì îé îë ë é îï ç ê é îí è îèðÙÞÚÖÐóÞíÎÕ îèðÙÝÚÖÐóÞíÎÕ îèðÙÜÚÖÐóÞíÎÕ îèðÙÙÚÖÐóÞíÎÕ îèðÙÐÚÖÐóÞíÎÕ îèðÙÍÚÖÐóÞíÎÕ îèðÙÌÚÖÐóÞíÎÕ ç ...

Страница 133: ...ï îï îóÐóçíð øï Ñ Ù ìðÌòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ï îî ëëðíïï Þ Þ ïòééþ íòíìêþ òéìèþ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ï îí íéèîêí Ô µ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ï îì íéçëëë Ô µ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ï øï Í Ð îí º Ù ...

Страница 134: ...ß Û Ê îèðÙÓÚÖÐóÞíÞß êê êí ìì îê îé ïê í ïë íî íí íï ïë ïí ïî î ïð ïï íê íé ì ï è ëé è éî êï îë îì îí îî é ê ç îï é êî ë êð éð éð íð îç íì ïì íë îèðÙÞÚÖÐóÞíÎÕ îèðÙÝÚÖÐóÞíÎÕ îèðÙÜÚÖÐóÞíÎÕ îèðÙÙÚÖÐóÞíÎÕ îèðÙÕÚÖÐóÞíÎÕ îèðÙÐÚÖÐóÞíÎÕ îèðÙÍÚÖÐóÞíÎÕ îèðÙÌÚÖÐóÞíÎÕ ïï ...

Страница 135: ...òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ï îë ìóÐóïèê Í ïòíèëþ ïòéëðþ òíêëþ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ï îê îèóÐóîïî Ñ Í îòëðêþ ïòéëðþ òíïëþòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ï øï Í Ð îí º Ù Ñ Ð Ò Ü Ï ò îé íéèììéóïê Ý ÍØ òíïîþ ó ïè íòëððþ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ì îç íéèìîî Ü ª Í òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò...

Страница 136: ...Þ ØÇîëóêîèðóÓïñËÍ Í ª Ó îèð Í Ý Ð Ü ª Ñ ª Þ ô ÓÍ íèêëì ËÍß Í îæ Ü ñß ïí Í Û Ý Ì Ñ Ò î ...

Страница 137: ... ô º Þ Ý øïê ô Ù µ øè Í º ñÝ ß øë º Ø øï ò ïòíò ÒÑÌÛæ ß øîë ô øë ô øé ô øîï ô øç øê º ò ïòìò Ð ß Í º óÖ Ê ò Í Í º ª Þ º ò ïòëò Ë Í ª Í Î ª Ñ Í øîê º Þ Ý øïê ò æ Ì Í ª ò Î ò ïòêò Î ª Î Î øîì º Ñ Í º ò ïòéò Í ß Þ Ý øïê ò Ë ß Ð ô Ñ Í º Þ Ý øïê ò ïòèò Î ª Î Î øîí Þ øîî º Þ Ý øïê ò º Þ µ ô Í º Ó Ü ª ò Ü Þ º Ý ÐòÌòÑò º º ò Ü ª ª ò Ý µ º ò Ù º ô ó ó ª ò Ì º ª ò ïì ...

Страница 138: ...òÐòÓò îòèò Î ª Ý Ù øÝêóí ºº Í º øÝï ò Ý µ º ò Î º ò Î Î øÝí Í º øÝï º ò îòçò Î ª Í º øÝï Í º øÝï º ò º º ô Í º øÝï ò ß µ Ð Ð ò Ü ò îòïðòÎ º ò Ë ª ô Ò Þ øé º Ñ Ù øîï é ò îòïïò Ñ Ù øîï º µ ô ô ò Î º ò Ýí Ýï Ýé Ýî Ýì Ýêóí Ýêóî Ýêóï Ýëóí Ýëóî Ýëóï Ð Ò Ü Ï ò Ýï íóÐóïðéî Ñ Í º ïðÌ Í øíîçéîíÈ ï Ýïóï íóÐóïïìï Ñ Í º ïòîëþ Õ øíîçéîíóïÈ ï Ýî îèóÐóîìì ÑóÎ ïòïéìþ òïðíþ î Ýí íèððêç Ô µ ï Ýì íéèëéê Ô µ ï Ýë íîçï...

Страница 139: ...òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ï Ý íéèèïï É òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ï Ü íéèèìç Î Î òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ï Û íéèììéóê Í µ Ý òíïîþ ó ïè ïòððþ òòòòòòòòòòòòòòòòòòòòòòòòòòòò ï Ú íéçççë Ý ø ÕÊ íéçççí Ê ª òòòòòòòòòòòòòòòòòòòòòòòòòòò ï íèððïî Ý ø ÚÖ íèððïï Ê ª òòòòòòòòòòòòòòò...

Страница 140: ...øï ò ìòîò Ð Í º øïî º Ø øï íñèþ ó ïê Þ ò Î Í º øïî º µ ò Í º ÑóÎ øïí º µ ô º ò ìòíò Î ª Ù øíï ô øíî ú øíí ô Í øî Ì É øí ò Î ª Ì Þ Ý øïë º Ù ò Ù Î Ì º µ ô µ ô ò Î º ò ìòìò Ð Ò Þ øé º Ø øï ò æ Ì Þ øé ª ò Î ò ìòëò Ø øï º ª ô ô µ ò Ó µ º ìòêò Ý Î Î ô ÑóÎ ô Í ô Þ Ù µ ÐòÌòÑò ª ò ß º ò ìòéò Ý ò Ü Ü ïé ...

Страница 141: ... ò ïòïòïðòìò Í Í øéî º Í º ò ïòïòïðòëò Þ µ ß øêï Í º µ ª Ð øêî Í º ò ïòïòïðòêò Í øîë ïòïòïðòéò Í Î øîì º Þ µ ß Í º ò ïòïòïðòèò Ù ïòïòïî ïòïòïïò Í øîë ïòïòïîò Ô Þ Þ øîî Þ Ý øïê ò Ë º Ó Ü ª ò ïòïòïíò Í Þ Î Î øîí ò ïòïòïì Ð Þ Ý ª Ñ Í º ò Í Í º ß ô º ò Ë Ü ª ô Þ Î º ò ïòïòïëò Í ß Î Î øîì ß Ýí Ýï Ýé Ýî Ýì Ýêóí Ýêóî Ýêóï Ýëóí Ýëóî Ýëóï Ð Ò Ü Ï ò Ýï íóÐóïðéî Ñ Í º ïðÌ Í øíîçéîíÈ ï Ýïóï íóÐóïïìï Ñ Í º ïòî...

Страница 142: ... Ú øìì Ñ Í º ïòìòêòëò É øêí Ø Ø Ý øêê Ì Þ Ñ Í º éëóèë Ô ò º ò Åïðî ïïë Òò òÃò ß ïòìòéò Þß Ñ Ñ ïòìòéòïò Ð Ù µ øè ÐòÌòÑò Ø øï º ò ïòìòéòîò Ý æ Ü ò ºº º ò Ý Ð µñ Þ Ý ß Ý ÐòÌòÑò Ø øï ïòìòéòíò Í º Þ µ Ø øï Í øëé Ù µ øè ïòìòéòìò Í Þ Ý øïê Í µ Ø Ý øîé ò Ì ïêóîð Ô ò º ò øîî îé Òò ò ò ïòìòéòëò Ñ Í º Ý Ú øìì Ñ Í º ïòìòéòêò É øêí Ø Ø Ý øêê Ì Þ Ñ Í º éëóèë Ô òº ò Åïðî ïïë Òò òÃò ïòìòèò Ð Ú Ñ ïòìòèòïò Î Ú øëì ...

Страница 143: ...òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ï Þ îèóÐóïïç Ñ Í øØ Ð òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ï Ý íéèèïï É òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ï Ü íéèèìç Î Î òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ï Û íéèììéóê Í µ Ý òíïîþ ó ïè ïòððþ òòòòòòòòòòòòòòòòòòòòòòòòòòòò ï Ú íéçççë Ý ø ÕÊ íéçççí Ê ª òòòòòòòòòòòò...

Страница 144: ...Þ ØÇîëóêîèðóÓïñËÍ Í ª Ó îèð Í Ý Ð Ü ª Ñ ª Þ ô ÓÍ íèêëì ËÍß îï Í íæ Ý Í Û Ý Ì Ñ Ò í ...

Страница 145: ...éèììéóè øÏ ò ì ïê ó îð Ô ò º ò îî ó îé Òò ò Ê ª Ý ß îì ó îè Ô ò º ò íí ó íè Òò ò Ø Ê ª Ý çê ó ïîð ò Ô ò ïï ó ïí Òò ò Í º Ò Þß ÈÊ øíéèìíëóé éë ó èë Ô ò º ò ïðî ó ïïë Òò ò Í Ì Ý çðp øíéçìèê ïîð ó ïëê ò Ô ò ïì ó ïè Òò ò Í Í Ð É ÛòÑòÝò øíéçîìí îë ó íð Ô ò º ò íì ó ìï Òò ò É ÛòÑòÝò ÑóÎ Þ Ð øíéçîìî îë ó íð Ô ò º ò íì ó ìï Òò ò Ð Ð øíéçîíï è ó ïî Ô ò º ò ïï ó ïê Òò ò îî ...

Страница 146: ... îèðöÍÕÊ ëóÐóïìçí ìë ëóÐóïìèì íç îóÐóçíì íê îèðöÌÕÊ ëóÐóïìçí ìë ëóÐóïìèë ìî îóÐóçíê íí í ë ß Ù Ý Ù Ü Ù øíï Ò ò Ì Î Ù øíî Ò ò Ì Î Ñ Ù øîï Ò ò Ì Ñ îèðöÞÚÖ ëóÐóïìçï ëð ëóÐóïìéè îî îóÐóçîê ëð îèðöÝÚÖ ëóÐóïìçï ëð ëóÐóïìçë îë îóÐóçîé ìé îèðöÜÚÖ ëóÐóïìçï ëð ëóÐóïìéç îè îóÐóçîè ìì îèðöÙÚÖ ëóÐóïìçï ëð ëóÐóïìèð íï îóÐóçîç ìï îèðöÕÚÖ ëóÐóïìçï ëð ëóÐóïìèï íí îóÐóçíï íç îèðöÓÚÖ ëóÐóïìçï ëð ëóÐóïìèî íë îóÐóçíí ...

Страница 147: ...Þ ØÇîëóêîèðóÓïñËÍ Í ª Ó îèð Í Ý Ð Ü ª Ñ ª Þ ô ÓÍ íèêëì ËÍß îì Í ìæ Í Í Û Ý Ì Ñ Ò ì ...

Страница 148: ...Î É Î É Ì Ù Ú Ü ïþ Ü ò Ø Ú íéçîêë Ù íéçíðê Í Ì íéçîëî Þ Ý íéçððë îì Ê Ô øÞ É íéèçéè ïî Ê Ô øÎ É íéèèèï Í íéçííê Þ µ Í Ù ô Ø Ú Ð óîððë ó Ý Ð Öïóê øÌÝÓ É ýïðê îððëóÔ ó Ý Ð ìí øÌÝÓ É ýïìí Ý Ý ÑÛÓ º Ô Ü ò íéçîëìóïé ïìóÙ É Ú µ Ì íéçëðî Ð Í Ì ïîð ó ïìì Ô ó íèðìëï Ð Í Û íóß íîçïìïóïÈ Ø ô Ñ Ø Í Ð Ý Î Ê ª Ý ª Í Í Ð Ñ Ð íóß Î Ê ª Ý ª Í Ñ Î Î ïîðp º Í Ð Î º Õ íîçðîìóïîÈ º ïî Ê ò Î º Õ íîçðîìóîìÈ º îì Ê ò ÒÑÌ...

Страница 149: ... Ê ª Ý ª Í Ù µ ÑóÎ ÎÕ ó íëóÐóïðî ÎÚ ó íëóÐóïðî ÎÍ ó îèóÐóîìë ÎÇ ó íëóÐóïïï ÎÆ ó íëóÐóïðî ËÒ ó îîóÐóïðð Ú ÎÕ ó îïóÐóéíï ÎÚ ó îïóÐóéíï ÎÍ ó îïóÐóéêç ÎÇ ó îïóÐóééï ÎÆ ó îïóÐóéíï ËÒ ó Òñß íëóÐóïðï Ù µ Þ Ý ß Û ò ËÒ ó îïóÐóéîî ËÒ ó îïóÐóèíí ì íéèììéóè Í µ Ø Ý Ì ïê ó îð Ô ò º ò Åîî ó îé Òò òÃ Ý ª Ð ÎÚ íîçêëèÈ ÎÇ íîçêëçÈ ÎÕ íîçêëèÈ ÎÆ íîçêëèÈ ÎÍ íîçêëìÈ îê ...

Страница 150: ...Þ ØÇîëóêîèðóÓïñËÍ Í ª Ó îèð Í Ý Ð Ü ª Ñ ª Þ ô ÓÍ íèêëì ËÍß Í ëæ îé Í Û Ý Ì Ñ Ò ë ...

Страница 151: ...ÒÑÌÛæ º Ô º Í øÍ Í º ò îò Î ª ÐòÌòÑò ïë µ øÚ ò î ò íò Î ª µ º øÚ ò í ò ÒÑÌÛæ Ü µ ò ìò Ë ª ô øÚ ò ì ò ÒÑÌÛæ Ü ëò µ ª ò Ì º º ô øÚ ò ë ò ÒÑÌÛæ Ì µ º ÐòÌòÑò µ º ÐòÌòÑò êò Ð ÐòÌòÑò øÚ ò ê ò éò ò Ì ìð ó ëð Ô ò º ò øëì ó êè Òò ò ëòë ó êòç Õ ò øÚ ò é ò ÒÑÌÛæ ß ò èò º øÚ ò è ò Ú ò î Ú ò ï Ú ò ì Ú ò í Ú ò ê Ú ò ë Ú ò è Ú ò é ...

Страница 152: ... ò ïðò É Ñ ó Ý ò Ò óÉ Ñ ó ß ÐòÌòÑò Ú ò ïð ò ïïò ô øÚ ò ïï ò Î Ú ÐòÌòÑò ª µ ò ßº µ ïê ó îð Ô ò º ò Åîîóîé Òò òÃò Ý µ º ò ÝßËÌ ÑÒæ º µ ô ª ª øÚ ò ïî ò ÒÑÌÛæ ß î ïîò Ý ª ª øÚ ò ïí øÚ ò ïì ò ïíò Î º ÍÕóÜ µ º º ò ÒÑÌÛæ º ò Î ÐÌÑ º ëóïð ò Ý µ º ª µ º µ ñ Ú ò ïð Ú ò ç Ú ò ïî Ú ò ïï Ú ò ïì Ú ò ïí ...

Страница 153: ...Þ ØÇîëóêîèðóÓïñËÍ Í ª Ó îèð Í Ý Ð Ü ª Ñ ª Þ ô ÓÍ íèêëì ËÍß Í êæ Ì íð Í Û Ý Ì Ñ Ò ê ...

Страница 154: ...ò ÐòÌòÑò º ºò Î º º ò Ì ª Ý ØÇîëóíððïñËÍ Ù º Ý ØÇîëóíðððñËÍ ß Ý ò Ý µ º ÐòÌòÑò º ÐòÌòÑò º º ò ß ÐòÌòÑò µ ò º ô µ æ ñ ò Ì ª ª ò ß ÐòÌòÑò µ ò º ô º ò Í ô ª º µ º ÐòÌòÑò ò º ô ÐòÌòÑò ò ß µ ò ß ò ß ô ÐòÌòÑò ô µ ô ò Ì º º ò Ì ª º ô ÐòÌòÑò º º ò É ª º ÐòÌòÑò º ô º ª ô ô º ò Ó µ ò ß ÐòÌòÑò º ºô º ò ò Ý µ º º º º ò ò ò ò Ø ª ô ª ò Û Ê º Ì ÐòÌòÑò ...

Страница 155: ...òÌòÑò µ º ò Ì ª ª º º ÐòÌòÑò º ò É ºº µ ò º ô ª µ ò Ì ª º º ÐòÌòÑò º ò É µ µ º ò Ì ª º µ ô º º ó ò ß ô µ ÐòÌòÑò ô ÐòÌòÑò ò ÐòÌòÑò º ª ò º º µ ô ª ò Þ º º ÐòÌòÑò º º º µ º ª ò ß ô µ ÐòÌòÑò ª º ô ø µ ó ò º ª ª ô ÐòÌòÑò ª º ª ò É ÐòÌòÑò º ô µ ò Í ÐòÌòÑò º º µ º µ ñ ÐòÌòÑò ª º ª ò Ñ º ÐòÌòÑò ºº µ ò Ì ª º ò ô ô ò ß ÐòÌòÑò º ô ª µ ô ª ò Ð ª º ÐòÌòÑò ò Ì º ô µ º ô º ª º ô µ µ º ò Ü Ó Ð Ý Þ µ ß ...

Страница 156: ... ô µ ô º ò Ó º ª ÐòÌòÑò µ ô ô º ª ò Î ô ª ó º µ º ª ò Ì ª º ª º º º ª ª ò ß ª ô ª º ª ò Ì º º º ª ò Ó º º µ ò Þ º º º µ º ò Ì ª ô ª ª º º ÐòÌòÑò Ñª º º º µ ÐòÌòÑò ò Ì º ò Ë º ª ò Ì º ÎòÐòÓò ÐòÌòÑò ò Ì º ÐòÌòÑò º ò Ì ª µ µ ò Í º º ò Ì ÐòÌòÑò º º µ ò º ô ò Í ÑóÎ ÐòÌòÑò ò ó ÑóÎ º ò Ñ ÑóÎ º ô ò Ì º ...

Страница 157: ...Þ ØÇîëóêîèðóÓïñËÍ Í ª Ó îèð Í Ý Ð Ü ª Ñ ª Þ ô ÓÍ íèêëì ËÍß íì Í éæ Õ Í Û Ý Ì Ñ Ò é ...

Страница 158: ...ïðëê Ð Þ ïòëððþ ïòêëêþ ïòððþ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ï íïóÐóïðî Ì É òéëìþ òììðþ òðíðþ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ï ïìóÐóéíóï Í òéêîþ ïòëððþ òïëðþ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ï ïìóÐóéíóî Í òéêîþ ïòëððþ òïëíþ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ï ïìóÐóéíóí Í òéêîþ ïòëððþ òïëêþ...

Страница 159: ...òòòòòòòòòòò ï íîçðëéóìÈ Ø ß òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò î íîçììèóïîÈ Ý ª Õ ÛòÑòÝò ïîÊ ø ÕÊ Ð îèóÐóïéï ÑóÎ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ï íîçêëðÈ Û Ñª Ý òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ï íîçìììÈ ÛòÑòÝò É Õ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò...

Страница 160: ...Ò Ý Ð Ü ª Ñ ª Þ ô ÓÍ íèêëì ËÍß íé ...

Страница 161: ...Ò Ý Ð Ü ª Ñ ª Þ ô ÓÍ íèêëì ËÍß íè ...

Страница 162: ...Ò Ý Ð Ü ª Ñ ª Þ ô ÓÍ íèêëì ËÍß íç ...

Страница 163: ... º Þ æ ø º ª º ø ô ª º º º ò ïòÌ Ý ò Í ºº Ð ô º Ð ô º Þ Ì Ý ª º º ó ò µ ò ñ ñò Í º Þ Þ ò îò Ð ß å Ð ò Ð Í ºº Í ª º íð ô ô ÚòÝòßò Í º ø ÒÝÑÌÛÎÓÍ îðïð ò Ð ª íð º º ª Í Ý Ü ô º Þ ª º ïòëû ò íò Ü ª Ü å Ì Î µå Í ò ß ª Í º º ò Î º º ô µ º Þ º Í º ò Ë ô Í º ª ò Ò º º Þ ó ª º ô º Í ò Þ º Í Þ ò ìòÉ òÍ ô ëçð Í ô º Ó º º ª îóïñî øíðÓ º º ø µ òÍ ëçð Í º º ª îððð º ò Ì º Í ª ª ô º æ Ü ÍÝÔß ÓÛÎ ÑÚ ÉßÎÎßÒÌÇæÌØ Í...

Страница 164: ...ÕÆ Õ µ ô ß Ì æ õé éîéí ëêï ððð µ ò à µ ò ÒÔ Ì Ò ô Ñ Ì æ õíï øð ëìï ëèë ððð µ ò à µ ò ÒÑ Ò ô ß µ Ì æ õìé êê éë íì ðð µ ò à µ ò ÐÔ Ð ô É Ì æ õìè øð îî ëéí îì ðð µ ò à µ ò ÐÌ Ð ô Ô Ð Ì æ õíëï îî ççç éíêð µ ò à µ ò ßË ß ô Ý Ø Ì æ õêï øð îóçêíì éééé ÝÒ Ý ô Í Ì æ õèê îï îèçç ëððð ØÕ Ø Õ Ì æ õèëî îìîè èððè Ò ô Ó Ì æ õçï îî êëïí éðèïóèë ÖÐ Ö ô Ú Ì æ õèï øð ì êêíë íðëð ÕÎ Í Õ ô Í Ì æ õèî î ëëç ðìðð ÓÇ Ó ô ...

Страница 165: ...GEARBOX DESCRIPTION RE 1523 TS SP 8 16 Z26 60 5 MR GEARBOX CODE 91V2HS300600 LISTA RICAMBI N 2712 02 N PAGINE 08 FIRMA Grosso G DATA DI COMPILAZIONE 04 02 2013 N RICHIESTA CI_0116 Pagina 1 ...

Страница 166: ...1021200 ANELLO NILOS 32217 AV NILOS 415052600 GHIERA M85x2 LOCKNUT 430000900 ROSETTA DI SIC MBS17 X RE1020 1520 TAB WASHER 423205300 TAPPO TCEI 3 8 GAS PLUG 419000700 RONDELLA RAME 3 8 GAS WASHER 423000600 CUSCINETTO CR 32218 TIPO A BEARING 401018100 GUARNIZIONE O RING 2 167 O RING SEAL 406013100 RONDELLA RAME 1 4 RICOTTO WASHER 423000300 TAPPO TCEI 1 4 GAS DIN 908 PLUG 419000600 TAPPO SFIATO 1 8 ...

Страница 167: ...S Q TA 1 1 2 2 3 1 4 1 SUB ASSEMBLY CODE K0500H1A01 CORONA RE1520 2000 RING GEAR 02231027 SOLARE R 1 4 09 RE 1520 OR 2 277 O RING SEAL 406023400 SPARE PARTS LIST FOR GEAR SET RE1520 M R 4 09 GRI RE1520 M DESCRIZIONE ITEM CODICE SUN GEAR 02611116 RAGG INGRANAGGERIA RE1520 R1 4 09 GEAR SET 99130400 Pagina 3 ...

Страница 168: ...ITE TCEI M16X110 12 9 UNI5931 SCREW 410408400 419000700 GUARNIZIONE OR 2 171 OR RING SEAL 406015000 SPARE PARTS LIST FOR INTERMEDIATE FLANGE RE1520 x SUPPORT T GR FL RE1520 2 RONDELLA 3 8 RAME RICOTTO UNI 6953 WASHER 423000600 INTERMEDIATE FLANGE 02731044 GUARNIZIONE OR 2 277 OR RING SEAL 406023400 TAPPO TCEI DIN 908 R 3 8 GAS PLUG DESCRIZIONE ITEM CODICE Pagina 4 ...

Страница 169: ... TA 1 1 2 2 3 1 4 1 SPARE PARTS LIST FOR GEAR SET RE510 N R 4 25 GRI RE510 N DESCRIZIONE ITEM CODICE SUB ASSEMBLY CODE K0500E1B01 SOLARE 2ST R 4 25 RE 510 SUN GEAR 2030031900 GUARNIZIONE OR 2 171 O RING SEAL 406015000 CORONA RE500 RING GEAR 2030030600 RAGG INGRANAGGERIA RE 510 4 25 GEAR SET 99121600 Pagina 5 ...

Страница 170: ...CREW 410407800 WASHER 423000300 FLANGIA INTERMEDIA RE300 500 INTERMEDIATE FLANGE 2030022400 GUARNIZIONE OR 147X2 62 N70 N003 OR RING SEAL 406018200 SPARE PARTS LIST FOR INTERMEDIATE FLANGE RE510 x RE1520 GR FL RE510 DESCRIZIONE ITEM CODICE GUARNIZIONE OR 2 171 OR RING SEAL 406015000 2 TAPPO TCEI 1 4 GAS DIN 90 PLUG 419000600 RONDELLA RAME 1 4 RAME RICOTTO Pagina 6 ...

Страница 171: ... 1 5 1 RAGG INGRANAGGERIA RE 210 N 3 48 GEAR SET 99103600 DESCRIZIONE ITEM CODICE OR 147X2 62 N70 N003 O RING SEAL 406018200 CORONA RE210 240 1 ST RING GEAR 02231009 PASTIGLIA MR 110 210 R 3 48 4 26 PAD 02741011 SPARE PARTS LIST FOR GEAR SET RE 210 N 1 6B i 3 48 GRI 210 N SOLARE R 3 48 MOT ORB 1 6B SUN GEAR 026110274 Pagina 7 ...

Страница 172: ...ICE SOLARE R 3 48 MOT ORB 1 6B SUN GEAR 026110274 FLANGIA MR 110 240 INPUT MOTOR FLANGE 2000080100 TAPPO TCEI 1 4 GAS DIN 908 PLUG 419000600 RONDELLA RAME 1 4 RICOTTO 13X19X1 5 WASHER 423000300 GUARNIZIONE OR 147x2 62 O RING SEAL 406018200 PASTIGLIA MR 110 210 PAD 02741011 OR 2 042 O RING SEAL 406002300 SUB ASSEMBLY CODE K0700AV01 SEEGER FORO Ø22 INT SNAP RING VITE TCEI M10X60 12 9 SCREW 410410300...

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