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5

Figure 5
Oil Filler Port

Check & fill 
oil here.
Oil must be 
level with
bottom edge 
of port.

Your Performance Tool® hydraulic bottle jack was constructed with quality materials 

and workmanship and will give you many years of trouble free use when cared for as 

described in the "Care & Maintenance" section on page 4. However, as with any mechani-

cal device, periodic adjustments are necessary to maintain a peak level of performance. 

Should your jack be displaying any of the following symptoms, the simple procedures 

shown below will correct the problem.

WARNING: Remove jack from service before making adjustments

NOTE:

Problems listed above with more than one solution may have a combination of causes. Please be sure 

that all solutions listed for each problem have been checked to eliminate possibility of further trouble. 

Sometimes solutions may need to be repeated for best results.



Power unit may 

be low in fluid. 

With jack on level 

surface and in 

down position, 

remove filler plug 

and add clean 

hydraulic jack fluid 

to level of filler.

Power unit may 

be air bound. 

Open the release 

valve a minimum 

of 2 full turns. 

Pump the handle 

a minimum of 20 

full strokes to 

purge air from the 

system.

Valve may not be 

closing 

completely.

To seat valves:

a.) Close release

     valve.

b.) With jack in

     fully lowered

     position,

     manually raise

     lifting arm as

     high as

     possible.

c.) Open release

     valve and

     allow jack to

     descend to

     lowered

     position

Will not lift load

Will not hold load

Will not lift to full height

Pump feels "spongy" under load

Handle raises under load

Handle lowers under load

 

TROUBLESHOOTING

Содержание W1628

Страница 1: ...he operators native language by the purchaser owner or his designee Make sure that the operator comprehends its contents Safety information shall be emphasized and understood prior to usage The hydraulic bottle jack shall be inspected per the operating instructions Users of this hydraulic bottle jack must fully understand these instructions Each person operating this hydraulic bottle jack must als...

Страница 2: ... this hydraulic bottle jack Failure to comply with the instructions may result in serious personal injury and or property damage The following signal words are used to emphasize safety warnings that must be followed when using this hydraulic bottle jack This instruction manual is intended for your benefit Please read and follow the safety installation maintenance and troubleshooting steps describe...

Страница 3: ... Avoid dangerous oncoming traffic Use the Jack as far away from the roadside as possible 25 Industrial applications must follow OSHA requirements 26 Do not allow anyone inside the vehicle while using the Jack Keep all bystanders a safe distance away from the vehicle 27 Do not support both ends of the vehicle at the same time 28 Before lowering the jack remove all tools and equipment from under the...

Страница 4: ...l the oil filler plug e Clean with a clean cloth using a detergent or mild solvent Then store the jack in a safe dry location with the ram and pump piston in fully down position Keep out of reach of children and other non authorized people 1 2 3 4 Figure 3 OPERATION CARE MAINTENANCE stands of appropriate capacity not included beneath the vehicle at locations recommend ed by the vehicle manufacture...

Страница 5: ...of causes Please be sure that all solutions listed for each problem have been checked to eliminate possibility of further trouble Sometimes solutions may need to be repeated for best results Power unit may be low in fluid With jack on level surface and in down position remove filler plug and add clean hydraulic jack fluid to level of filler Power unit may be air bound Open the release valve a mini...

Страница 6: ...6 REPLACEMENT PARTS LIST ...

Страница 7: ...1 8 W1628 8 Pump Piston Back up Ring 1 9 W1628 9 Pump Piston 1 10 W1628 10 Handle Socket Assembly 1 11 W1628 11 Filter Screen 1 12 W1628 12 Cylinder Seal 1 13 W1628 13 Cylinder 1 14 W1628 14 O Ring 1 15 W1628 15 O Ring Retainer 1 16 W1628 16 Ram Assy w Ext Screw 1 17 W1628 17 Reservoir 1 18 W1628 18 Oil Filler Plug 1 19 W1628 19 O Ring 1 20 W1628 20 Top Nut 1 21 W1628 21 Pump Handle Set 1 Set Part...

Страница 8: ...erformance or reliability nor shall these warranties apply to any product or part which has been subject to misuse neglect accident or wear and tear incident to normal use and service PERFORMANCE TOOL does not authorize any other person to make any warranty or to assume any liability in connection with its products Except for warranties of title and the limited express warranties set forth above P...

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