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Operator’s

 

Manual

 

Pentruder

 

CW630

 

HF

 

Chain

 

Saw

 

 

Original

 

instructions

 

Page

 

10

 

 

 

 

 

 

Safety

 

precautions

 

at

 

site

 

3.4

 

WARNING!

 

BEFORE

 

CUTTING

  

Before

 

cutting

 

is

 

commenced,

 

make

 

sure

 

that;

 

-

 

There

 

are

 

no

 

power

 

lines,

 

gas

 

or

 

piping

 

which

 

can

 

be

 

damaged

 

by

 

the

 

CW630

 

chain

 

saw.

 

-

 

The

 

statics

 

of

 

the

 

building

 

are

 

not

 

compromised

 

because

 

of

 

the

 

cut

 

openings.

 

-

 

No

 

damage

 

is

 

done

 

on

 

the

 

other

 

side

 

of

 

the

 

concrete

 

when

 

cutting

 

through.

 

-

 

Check

 

with

 

the

 

foreman

 

responsible

 

that

 

all

 

necessary

 

precautions

 

have

 

been

 

performed

 

before

 

commencing

 

work.

 

Await

 

the

 

approval

 

of

 

the

 

safety

 

precautions

 

and

 

position

 

of

 

the

 

machine

 

from

 

the

 

foreman

 

before

 

work

 

is

 

commenced.

 

-

 

Safety

 

and

 

health

 

regulations

 

at

 

the

 

work

 

place

 

must

 

be

 

followed.

 

-

 

No

 

work

 

should

 

be

 

commenced

 

which

 

cannot

 

be

 

judged

 

to

 

be

 

safe.

 

Always

 

use

 

common

 

sense

 

and

 

good

 

working

 

practice.

  

-

 

Always

 

check

 

that

 

the

 

machine,

 

diamond

 

chain

 

and

 

guidebar

 

are

 

in

 

faultless

 

condition

 

and

 

that

 

all

 

functions

 

are

 

in

 

order

 

before

 

work

 

is

 

commenced.

 

-

 

Never

 

use

 

a

 

diamond

 

chain

 

for

 

material

 

which

 

it

 

is

 

not

 

intended

 

for.

 

-

 

Before

 

cutting

 

is

 

commenced

 

all

 

persons

 

involved

 

must

 

know

 

how

 

the

 

emergency

 

stop

 

buttons

 

are

 

working.

  

-

 

Insufficient

 

water

 

supply

 

may

 

result

 

in

 

excessive

 

wear

 

to

 

the

 

diamond

 

chain,

 

which

 

can

 

lead

 

to

 

loss

 

of

 

strength

 

and

 

chain

 

breakage,

 

and/or

 

damage

 

to

 

the

 

guidebar

 

nose

 

sprocket.

 

Assure

 

that

 

the

 

water

 

supply

 

is

 

capable

 

of

 

delivering

 

1.5

 

bar

 

(20

 

psi)

 

pressure

 

to

 

the

 

chain

 

saw

 

at

 

a

 

minimum

 

flow

 

rate

 

of

 

4

 

lpm

 

(1

 

gpm).

 

-

 

Only

 

use

 

PowerGrit®

 

Utility

 

Saw

 

Chain

 

when

 

cutting

 

ductile

 

iron

 

pipe

 

or

 

like

 

materials

 

with

 

the

 

saw.

 

Using

 

chain

 

platforms

 

not

 

specifically

 

designed

 

for

 

this

 

type

 

of

 

material

 

may

 

cause

 

segment

 

loss

 

or

 

diamond

 

chain

 

breakage.

 

WEAR

 

SAFETY

 

EQUIPMENT

 

-

 

All

 

persons

 

working

 

with,

 

or

 

in

 

the

 

proximity

 

of

 

the

 

machine

 

should

 

wear

 

safety

 

equipment,

 

i.e.

 

protection

 

helmet,

 

protection

 

shoes,

 

gloves,

 

eye

 

and

 

ear

 

protectors

 

and

 

long

 

pants.

  

-

 

The

 

noise

 

level

 

during

 

cutting

 

might

 

lead

 

to

 

permanent

 

hearing

 

disorders

 

if

  

ear

 

guards

 

are

 

not

 

worn.

  

-

 

Find

 

out

 

what

 

material

 

is

 

cut

 

and

 

wear

 

appropriate

 

dust

 

mask

 

or

 

respirator

 

protection

 

if

 

necessary.

  

-

 

Avoid

 

loose

 

fitting

 

clothing.

  

 

MOUNT

 

ACCORDING

 

TO

 

THE

 

INSTRUCTIONS

 

-

 

Before

 

any

 

kind

 

of

 

service

 

including

 

chain

 

tensioning,

 

on

 

the

 

machine

 

is

 

commenced,

 

the

 

machine

 

must

 

always

 

be

 

disconnected

 

from

 

the

 

electric

 

power

 

supply.

  

-

 

Never

 

start

 

the

 

saw

 

unless

 

the

 

guide

 

bar,

 

diamond

 

chain

 

and

 

side

 

cover

 

are

 

properly

 

installed.

  

CUTTING

 

-

 

Follow

 

the

 

instructions

 

for

 

cutting

 

in

 

Chapter

 

5.

  

-

 

Do

 

not

 

run

 

the

 

saw

 

upside

down.

 

Concrete

 

debris

 

can

 

fly

 

back

 

into

 

the

 

operator’s

 

face.

  

-

 

Always

 

operate

 

the

 

saw

 

with

 

solid

 

footing

 

and

 

with

 

both

 

hands

 

firmly

 

gripping

 

the

 

handle.

 

Do

 

not

 

stand

 

on

 

a

 

ladder

 

when

 

using

 

the

 

saw.

  

 

LIFTING

 

AND

 

TRANSPORTING

 

-

 

Always

 

lift

 

the

 

tool

 

ergonomically

 

correct

 

and

 

in

 

a

 

safe

 

way.

  

 

 

Содержание CW630

Страница 1: ...Operator s Manual Pentruder CW630 HF Chain Saw ...

Страница 2: ...Safety Instructions 8 3 1 Safety instructions which are used in this Operator s Manual 8 3 2 Intended use of the machine 8 3 3 General safety instructions 9 3 4 Safety precautions at site 10 4 Preparations 11 4 1 Guide bar and diamond chain installation 11 4 2 Determining proper chain tension 13 4 3 Connection to water supply 13 4 4 Pre cut checklist 14 4 5 Planning the cut 14 5 Cutting 15 5 1 Sta...

Страница 3: ...ual thoroughly and periodically review safety instructions We are confident that your investment in this equipment and its many design features will enhance your competitive edge and profitability Validity of this Operator s Manual 1 1 This Operator s Manual is only valid for the Pentruder CW630 as described in Chapter 2 Description of The Please also refer to the Operator s Manual for the Pentpak...

Страница 4: ...ve recommends using genuine ICS diamond chains guidebars and drive sprockets List of complete machine 2 1 The Pentruder CW630 is used with the Pentruder HF drive system to be a complete machine 1 Pentruder CW630 HF Chain Saw 2 Bar and diamond chain 3 Pentruder high frequency power pack 4 Remote control 5 High voltage cable Please note that a Pentruder CW630 is not complete without the modules list...

Страница 5: ...ine should wear safety equipment Kerf width Do not insert tool into slot narrower than chain This product is in accordance with applicable EC directives The trash bin symbol is an environmental marking and indicates that this machine contains electrical electronical equipment which should be recycled Noise emission to the environment according to the European Community s Directive The noise levels...

Страница 6: ...YoM Year of Manufacture Model CW630 HF400 380 480V version Warning label Cutting in a power line Cutting in a power line which is energized can result in serious injury and even to fatal injuries Disconnect from power supply Before any kind of service on the machine is commenced the machine must always be disconnected from the electric power supply ...

Страница 7: ...k 427 422 or 418 equipped with digital communication connectors PP427 Pentpak 427 50 60 Hz PP422 Pentpak 422 50 60 Hz PP418 Pentpak 418 50 60 Hz In the following Operator s Manual Pentpak HF power pack or just Pentpak is used to refer to all of the Pentpak HF power packs listed above The Pentruder CW630 HF Chain Saw is used with the CRC cable remote control or RRC radio remote control available au...

Страница 8: ...30 HF Chain Saw is designed to cut concrete stone and masonry when used with an appropriate genuine ICS Diamond Chain Other materials including ductile iron cast iron or PVC pipe require the use of ICS PowerGrit Utility Saw Chain Tractive recommends using genuine ICS diamond chains guidebars and drive sprockets This machine may not be used unless the operator is fully familiar with the contents of...

Страница 9: ...er machine used in the correct way is a safe and efficient tool If the machine is used improperly this can expose the operator and other persons staying in the same area to extreme danger or even risk of fatal injuries The user is liable that the machine is in faultless condition and that all functions are in order before work is commenced To maintain the level of safety inherent in the design of ...

Страница 10: ...r damage to the guidebar nose sprocket Assure that the water supply is capable of delivering 1 5 bar 20 psi pressure to the chain saw at a minimum flow rate of 4 lpm 1 gpm Only use PowerGrit Utility Saw Chain when cutting ductile iron pipe or like materials with the saw Using chain platforms not specifically designed for this type of material may cause segment loss or diamond chain breakage WEAR S...

Страница 11: ...lls down and hurts himself Secure the concrete before starting work to make sure there is no possibility that concrete blocks may fall down causing injury or damage to persons or property Preparations 4 Guide bar and diamond chain installation 4 1 STEP 1 Loosen the side cover nuts and remove the side cover and bar clamp plate STEP 2 Place the bar onto the studs and the chain adjustment pin STEP 3 ...

Страница 12: ... plate over the bar studs STEP 7 Install the side cover over the bar studs and install side cover nuts Finger tighten only STEP 8 Tension the chain Do not over tension the diamond chain Loss of power will result STEP 9 Lift up on the nose of the bar and firmly tighten the side cover nuts To prevent chain tensioner breakage be sure the side cover nuts are tightened to approximately 27 Nm 20 ft lbs ...

Страница 13: ...mperature down when maximum power is used Please refer to the Operator s Manual for the Pentruder HF drive system being used for information regarding water flow pressure etc for the HF power pack Adequate water supply and pressure Minimum flow 4 lpm 1 gpm Minimum water pressure 1 5 bar 20 psi Correct Chain Tension All chains have a tendency to stretch when used Diamond chains stretch more than wo...

Страница 14: ...g Planning the cut 4 5 Outline the cut with a permanent marker for a visual cutting guide Avoid pinching the guide bar and diamond chain Always cut the bottom of an opening first then top and then the sides Save the easiest cut for last For the straightest cuts use the Step Cut method First score the entire cut line approximately 12 mm 1 2 in deep using the nose of the guide bar Next deepen the cu...

Страница 15: ... drive system being used for detailed information on how to connect and start the HF power pack Starting and stopping the Pentruder CW630 5 1 The remote control must be connected to the Pentpak for being able to operate the CW630 It is part of the emergency stop safety system Make sure that both the emergency stop buttons on the remote control as well as on the Pentpak is out and the green start b...

Страница 16: ... single most important factor an operator can control to increase chain life is to use adequate water pressure and flow To start a cut hold trigger and slowly plunge the nose of the guide bar straight into the wall Use the fixed WallWalker as a pivot point and pull up on the rear handle to rotate the guide bar into the cut Always operate the saw at full speed If too much force is applied the saw w...

Страница 17: ...rn rails with belt sander Note The normal life of a guide bar is two to three diamond chains Rebar can shorten guide bar life When using a new chain you can increase the cutting speed by opening up the diamonds by making a few cuts in an abrasive material such as a brick Cutting ductile iron pipe with the PowerGrit Utility Saw Chain 5 3 NEVER cut ductile iron pipe with the saw unless using ICS Pow...

Страница 18: ...fully cleaned and all functions checked and found normal before use of the machine If a high pressure cleaner is used the nozzle may NOT be pointed at any of the rotating parts or connectors on the machine After cutting run the saw for at least 15 seconds with the water on to flush slurry and debris from diamond chain guide bar and drive sprocket Wash concrete slurry from saw assembly Remove guide...

Страница 19: ...sage Replace when grooves in the drive teeth are worn more than half way through approximately every 2 3 chains and resembles the photo on the right WORN SPROCKET Sprocket Installation STEP 1 Remove snap ring Remove sprocket Install new replacement sprocket Install snap ring STEP 2 Ensure snap ring is fully seated in snap ring groove New Sprocket Worn Sprocket ...

Страница 20: ...erting saw into slot narrower than diamond chain segments A worn sprocket can allow the chain to jump over the sprocket tooth causing excessive stretch stress and possible chain breakage Not enough feed pressure while cutting Avoid letting the saw bounce and chatter Transport and storage of the machine 6 4 Disconnect the cable from the Pentruder CW630 before transporting the machine Make sure no u...

Страница 21: ...s 1 gallon of cool water per minute at full power output Water pressure Min 1 5 bar 20 PSI Max 6 bar 90 PSI NOISE LEVEL SOUND PRESSURE LEVEL 94 dB 1 m 3 ft Kpa 3dB NOISE LEVEL SOUND POWER LEVEL 103 dB 1 m 3 ft Kwa 3dB VIBRATION 2 4 m sec front handle Uncertainty K 1 5 m sec 4 5 m sec rear handle Uncertainty K 1 5 m sec TORQUE 13 0Nm 9 5 ft lbs HORSEPOWER 9 0 kW 12 0 hp Approximate cutting rates 7 ...

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