Pentek FreshPoint U440 Скачать руководство пользователя страница 7

Page 7

Installation Instructions

Plumbing 

The system and installation piping should be cleaned before the system is started so that no impurities, 

abrasive materials, or oily materials are washed into the membranes. The piping must be purged of air to 

prevent water hammer which can damage the system.
A bypass system is strongly to permit the most efficient service of the FreshPoint™ over its life. Additionally, 

some local plumbing codes may require a bypass. 
All three FreshPoint™ housing ports on the system (inlet, filtrate or outlet, and drain) are 3/4” NPT 

connections.

A 10 gpm flow control is included to be installed on the inlet of the FreshPoint™ to ensure the membrane 

operates in an efficient manner.
A 7 gpm flow control is included to be installed on the drain line to maximize water efficiency and ensure 

proper flushing rates are achieved. Ensure the drain selected has the capacity for this flow rate.
Private wells often have higher levels of turbidity or suspended solids that can shorten membrane life without 

adequate flushing. If fouling potential is high, a backflush kit should be installed. The installation of a pressure 

tank and solenoid valve switches the system from forward flushing to backflushing, thereby extending the 

membrane life in high fouling potential waters.

For standard installations, a post-ultrafilter pressure tank is recommended to maintain pressure during a flush 

cycle.

The system must be protected from possible back contamination by the installation of an air gap between the 

FreshPoint™ drain connection and the drain line. 

Electrical Requirements

The FreshPoint™ controller requires a constant electrical supply to flush correctly (120 VAC).

Pretreatment

Pretreatment of the FreshPoint™ with a 200 µm filter is recommended. Some installations may require additional 

pretreatment. Reference the Flushing Schedule (Table 1) or the FreshPoint™ Ultrafiltration Systems Applications 

Guide for more information.

FreshPoint™ Location

Note the location of the water supply, drain and an electrical outlet when choosing a mounting location. 

The FreshPoint™ is a point-of-entry (POE) device designed to treat water distributed throughout the entire 

plumbing system. The installation should be located near the point of entry, but ahead of where plumbing 

splits for distribution.

The system mounting bracket has been designed to mount the FreshPoint™ sufficiently off the wall to 

accommodate installation of a pre/post filter inline with the water inlet and/or water outlet of the system.

Remember to allow for visual and physical access to the meter/programming controls.

Do not mount the FreshPoint™ above any electrical equipment, or above items that may become damaged if 

they get wet.

Install the FreshPoint™ in a location that will allow for easy service access. Service and maintenance requires 

access to the unit and removal and replacement of the membrane element.

Mount the FreshPoint™ to a wall in a vertical orientation using appropriate mounting hardware (not included) 

capable of supporting 51 pounds (23.1 kilograms). 

The FreshPoint™’s footprint is 12” x 12”, exclusive of plumbing connections. The FreshPoint™ requires 85” 

of vertical room to allow for removal of the membrane, unless plumbing accommodations are made (e.g.: 

unions). See Figure 3 for a typical installation with dimensions.

The backflush tank, in the backflush kit, requires an additional 16” by 16” of level floor space.

Plumbing Options

There are two options for plumbing in the FreshPoint™ system:

Standard Installation (Forward Flush only)

Backflush Kit Installation

 

1.

2.

Содержание FreshPoint U440

Страница 1: ...FreshPoint U440 Service Manual IMPORTANT Fill in Pertinent Information on Page 3 for Future Reference...

Страница 2: ...d in compliance with all state and municipal plumbing and electrical codes Permits may be required at the time of installation If daytime operating pressure exceeds 80 psi nighttime pressures may exce...

Страница 3: ...________________________________ Other Program Details ______________________ _________________________________________ General Notes _________________________________________ ________________________...

Страница 4: ...pm Recommended Operating Pressure up to 60 psig Maximum Operating Pressure 120 psig Minimum Operating Temperature 33 F Do Not Freeze Maximum Operating Temperature 104 F Contaminant Removal Size 150 00...

Страница 5: ...ded use as described in this service manual Do not use corrosive chemicals in the FreshPoint Do not install the FreshPoint if it has a damaged cord or plug if it is not working properly or if it has b...

Страница 6: ...L SDI5 20 Metals Fe Mn Cu etc 1 mg l In Line coagulation and filtration with multimedia filter Disinfection with chlorine 200 micron prefilter Recommended 50 60 Well Municipally Treated 2 Chlorine 4 0...

Страница 7: ...20 VAC Pretreatment Pretreatment of the FreshPoint with a 200 m filter is recommended Some installations may require additional pretreatment Reference the Flushing Schedule Table 1 or the FreshPoint U...

Страница 8: ...g include a system bypass for future service A 200 um sediment pre filter is recommended For ease of membrane element replacement unions are recommended as indicated on Figure 1 NOTE Installations wit...

Страница 9: ...ediment pre filter is recommended For ease of membrane element replacement unions are recommended as indicated on Figure 2 The backflush tank should be installed on a tee before the flow meter The bac...

Страница 10: ...50 89 49 25 184 09 7 25 266 41 10 57 90 66 3 57 1350 61 53 17 2159 85 00 Vertical Clearance Required to Remove Membrane 357 51 14 08 299 82 11 80 187 96 7 40 6 35 25 250 70 9 87 61593_REVJ NOTE Dimens...

Страница 11: ...3 1 42335 Spring Codeline U440 Filter 4 2 41972 Bracket Mounting UF Filter 5 2 41976 Saddle Clamp Assy 6 1 61592 01 Timer Assy UF ET 120VAC 1 61592 03 Timer Assy UF ET 230VAC EU 1 61592 04 Timer Assy...

Страница 12: ...he components listed on the parts list found in the Plumbing Kit bags are present and undamaged The membrane is packed in a preservative solution and should not be opened until it is to be installed i...

Страница 13: ...e top port of the vessel Item 1 NOTE Use a wrench to hold the vessel s side port when tightening a fitting movement of the port could damage the shell and or the port Inlet Fittings Apply thread seala...

Страница 14: ...compression is required to compress it beyond the square cut seal Install the bottom closure a Using both thumbs apply equal pressure on opposite sides of the head to force it into the vessel clearin...

Страница 15: ...ansformer provided in the kit b Install inlet solenoid s wiring harness backflush kit to the control board The inlet solenoid leads should be installed in the same terminal locations as the drain sole...

Страница 16: ...without creating a water hammer effect To expel air from the feed side of the membrane initiate at least two successive flush cycles by pressing the Extra Cycle button on the timer Rinse Cycle 1 Open...

Страница 17: ...than recommended for these tanks and are likely to cause damage to the tanks if exposed Open a faucet near the FreshPoint system to ensure that the plumbing system is depressurized Remove the prefilt...

Страница 18: ...t housing at the union Drain the FreshPoint housing into a bucket by loosening the supply port union or using the recommended integrity test port Tighten the supply port or close integrity test valve...

Страница 19: ...se a clean air source preferably filtered through a 0 2 micron filter on the air source Equipment See Figure 7 Pressurized air source 20 psig 3 scfm capacity with pressure regulator a small portable a...

Страница 20: ...pressure falls to 15 0 psig Record the pressures at 30 60 90 and 120 seconds Once the plumbing has passed the test test the membrane and membrane seals by opening the nearest downstream faucet to all...

Страница 21: ...m faucet was opened for the test or reconnect the outlet union when air is no longer being expelled Press Extra Cycle button to flush trapped air from the feed side of the module Open the flush tank v...

Страница 22: ...lush Volume Default 100 gallons 3 Set the time to 12 01 PM by moving the Set Up button and or the Set Down button 4 Press and hold the Program button to for 5 seconds to enter the programming menu 5 O...

Страница 23: ...egeneration Time Extra Totalizer Flow Rate Program S E T Cycle Program Display Indicator Extra Cycle Button Program Button Set Up Button Set Down Button Regen Service Time Reserve Totalizer Meter Lock...

Страница 24: ...lons remaining prior to flushing Without any water usage the Meter Arrow should be either off or on but not changing Open a tap The Meter Arrow should begin flashing at a rate that varies with flow ra...

Страница 25: ...screen The Totalizer display is reset by pressing and holding the Totalizer button for 25 seconds During the 25 seconds the Totalizer Arrow will flash indicating the display is being reset properly P...

Страница 26: ...g This setting sets the maximum number of days the filter can be in service without a flush regardless of water usage Examples Override every 1 day A 1 Cancel setting A OFF Use the Set Up and Set Down...

Страница 27: ...ons for volume and gallons per minute for flow rate related data displays with a 12 hour timekeeping format Example U 1 2 The European Metric Format uses liters for volume and liters per minute for fl...

Страница 28: ...low meter This setting will not be displayed on non metered systems Examples F 0 Option Not Typically Used F 1 Standard 3 4 Flow Meter F 2 Standard 1 0 Flow Meter F 3 Standard 1 5 Flow Meter F 4 Stand...

Страница 29: ...ecommended by the manufacturer Generally change the cartridge when a decrease in pressure is noted or after 6 months installed Membrane Maintenance The FreshPoint membrane must be kept in a wetted con...

Страница 30: ...ual flush by pressing the Extra Cycle button until water no longer comes out of the drain port If installed use the integrity test port to drain the system It may be useful to open the drain by pressi...

Страница 31: ...ressure D Cartridge in prefilter is plugged D Replace or clean the filter cartridge E FreshPoint membrane is fouled E Contract your FreshPoint dealer for service F Incoming water temperature is too lo...

Страница 32: ...unpleasant taste and or suds when being drawn A Unit has not been flushed sufficiently at startup A Open all faucets in the house and let water flow for 20 minutes starting at the faucet closest to th...

Страница 33: ...s Pressure Drop NOTE Curves are shown for a clean membrane at various water temperatures NOTE Flow decreases 3 for each 1 8 F 1 C decrease in feed water temperature 40 F 60 F 80 F 100 F FreshPoint Flo...

Страница 34: ...Page 34 Notes...

Страница 35: ...Page 35 Notes...

Страница 36: ...P N 42264 Rev B...

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