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Installer Manual Siata V132-SFE-EV-VIRIDION - Installation

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Ref. MKT-IM-009 / C - 08.06.2018

5.7.2. Automatic Bypass

The automatic proportional bypass accessory enhances the system with following functions when

fitted upstream of the water treatment system:
•

supply of untreated water during regeneration cycle 4C. In this cycle the valve does not provide
hard water bypass during the regeneration;

•

if there is a temporary increase of the water consumption the pressure drop inside the valve and
through the resin bed increases substantially. In this situation, due to the differential pressure
that has been created from inlet and outlet sides of the bypass, the automatic bypass valve opens
to balance the outlet pressure with the inlet pressure ensuring a higher flow rate at the outlet.
But of course in that case an intermediate hardness is obtained during part of the service cycle;

•

disconnection of the valve or the entire water treatment system without causing a break in the
supply of water. In that case only raw water is available for the user.

Inlet

Outlet

Inlet

Outlet

Inlet

Outlet

Inlet

Outlet

Valve

Valve

Valve

Valve

Service operation

Regeneration. Automatic valve open

for raw water bypass

Bypass position

Service operation with high pressure

drop (automatic valve open)

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Содержание SIATA V132-SFE-EV-VIRIDION

Страница 1: ...SIATA V132 SFE EV VIRIDION INSTALLER MANUAL WATER PURIFICATION...

Страница 2: ...an Service application 10 2 Safety 11 2 1 Safety pictograms definition 11 2 2 Serial label location 11 2 3 Hazards 12 2 3 1 Personnel 12 2 3 2 Material 12 2 4 Hygiene and sanitization 13 2 4 1 Sanitar...

Страница 3: ...ill cycle 33 4 3 Salt amount definition 33 4 4 Injector flow rates tables 34 5 Installation 35 5 1 Warnings 35 5 2 Safety notices for installation 35 5 3 Installation environment 35 5 3 1 Tips and sug...

Страница 4: ...Resetting the EEPROM 67 6 6 2 Resetting the hardware 67 7 Commissioning 68 7 1 Start up procedure 68 7 2 Sanitization 69 7 2 1 Disinfection of water softeners 69 7 2 2 Sodium or calcium hypochlorite...

Страница 5: ...lve installation 76 9 2 4 Motor replacement 78 9 2 5 Micro switch replacement 78 9 2 6 Brine valve replacement 80 9 2 7 Injector and injector screen cleaning 82 9 2 8 Twin pilots replacement 84 9 2 9...

Страница 6: ...Installer Manual Siata V132 SFE EV VIRIDION Table of contents 6 110 Ref MKT IM 009 C 08 06 2018 PAGE INTENTIONALLY LEFT BLANK...

Страница 7: ...quipment should have training in the Siata series SFE EV VIRIDION controllers and water softener installation knowledge of water conditioning and how to determine proper controller settings basic plum...

Страница 8: ...S Seals Spacers SBV Safety Brine Valve TC Time Clock 1 6 Norms 1 6 1 Applicable norms Comply with the following guidelines 2006 42 EC Machinery Directive 2014 35 UE Low Voltage Directive 2014 30 UE E...

Страница 9: ...per installation improper programming improper use improper operation and or maintenance leading to any kind of product damages improper or unauthorized intervention on the controller or components in...

Страница 10: ...nstantaneously access to all updated information related to the product such as valve s and tanks detailed configuration manuals spare parts lists troubleshooting recommendations multi lingual videos...

Страница 11: ...necessary replace them with new tags and put them in the same places Caution Warns of a risk of minor injury or major material damage to the device or environment Warning Warns against serious persona...

Страница 12: ...to property or environmental pollution 2 3 1 Personnel Only qualified and professional personnel based on their training experience and instruction as well as their knowledge of the regulations the s...

Страница 13: ...the system in the case of installations for treatment of drinking water for human use Note This operation must be repeated in the case of ordinary and extraordinary maintenance It should also be repea...

Страница 14: ...he proper side of the V132 pressure chambers to move the pistons of the valve according to the various cycles phases 3 1 2 External connections There are four quick connection ports on top of the valv...

Страница 15: ...s 3 5 bar inlet valve only Continuous p 1 bar 7 0 m3 h Cv 8 09 gpm Kv 7 m3 h Maximum backwash p 1 8 bar 3 0 m3 h Cv Flow rate in gpm across the valve at a pressure drop of 1 psi at 60 F Kv Flow rate i...

Страница 16: ...e valve itself at different flow rates It makes it possible to predetermine the maximum flow rate going through the valve depending on the system settings inlet pressure etc It also makes it possible...

Страница 17: ...Installer Manual Siata V132 SFE EV VIRIDION Description Ref MKT IM 009 C 08 06 2018 17 110 3 3 Outline drawing...

Страница 18: ...VIRIDION Controller LCD Display Down button Up button Regen button Long manifold Brine Valve Injector Inlet Mixing device Outlet turbine Volumetric sensor input Drain line connection Tank connection...

Страница 19: ...18 19 110 3 4 2 Valve with external pilots Note Only the components that differ from the twin pilots valve are described below Refer to chapter 3 4 1 Valve with twin pilots page 18 for more informatio...

Страница 20: ...hen the slow rinse phase starts Slow rinse cycle C3 The slow rinse cycle allows the brine to be slowly pushed into the resin bed enabling regeneration of the resin Rapid rinse cycle C4 The valve direc...

Страница 21: ...y Always verify inlet and outlet marking on the valve From brine tank C2 C3 BRINE DRAW SLOW RINSE C1 BACKWASH SERVICE NORMAL USE C5 BRINE REFILL Valve SERVICE NORMAL USE C4 RAPID RINSE Outlet Drain In...

Страница 22: ...10 Ref MKT IM 009 C 08 06 2018 Inlet Outlet Drain Drain Service flow diagram Backwash flow diagram Drain Drain Brine draw diagram Slow rinse diagram Drain Fast rinse diagram Drain Refill diagram Inlet...

Страница 23: ...protective cap 2 Valves equipped with this accessory are fitted with a flow control set offering the following maximum outputs Mixing device The valve can be equipped with a mixing device 3 whose fun...

Страница 24: ...ast rinse cycle But once the mixing device has been set it connects the inlet and outlet of the valve So during the fast rinse phase with a mixing device it is possible that a flow of untreated water...

Страница 25: ...use the valve which is delivered with this option simply remove the blue plugs at the bottom of the valve to put a 6 mm flexible tube into the quick connections Probe The SFE EV VIRIDION controller c...

Страница 26: ...ner it is preferable to have full water analysis to ensure the inlet water content will not affect the resin bed Note Please consult your resin manufacturer specifications to ensure that no additional...

Страница 27: ...acturer specifications sheet Depending on the inlet water hardness the service velocity for standard softening must be between Note Failure to respect the service velocity will lead to hardness leakag...

Страница 28: ...uld result in choosing smaller tank size and resin volume and may lead in severe hardness leakage during the service cycle when the peak flow is reached The maximum softened water flow rate that a sof...

Страница 29: ...he maximum amount of water that can be treated between 2 regenerations This last capacity takes into account the hardness of the water to be treated and is expressed in m3 or litres the combined capac...

Страница 30: ...7 290 75 3 7 53 4 21 Mcapacity Vresin x Cresin ex with Mcapacity system mass capacity g as CaCO3 Vresin volume of resin L Cresin ex resin exchange capacity g Lresin as CaCO3 Ccapacity Vresin x Ccor re...

Страница 31: ...to limit the backwash flow rate to the above calculated flow rate To determine the injector size The velocities to be respected for brine draw and slow rinse are given on the resin manufacturer speci...

Страница 32: ...figuration must be known which depends on the tank size the resin specifications for the velocity for backwashing the resin bed the velocity of water for brine draw slow rinse and fast rinse Further i...

Страница 33: ...ting an excess of salt in the resin bed and also recompacting the resin in the tank Depending on the valve type the fast rinse flow rate is controlled by the DLFC or it has about the same flow rate as...

Страница 34: ...present the injector flow rate as a function of the inlet pressure for the different injector sizes Flow rate L h Flow rate L h Flow rate L h Regeneration Flow rate L h Pressure bar Slow rinse Brine d...

Страница 35: ...ng any kind of action on the device make sure the transformer is disconnected from the power source the water supply to the valve inlet shut off and the water pressure drained by opening a tap downstr...

Страница 36: ...riser tube distributor must be cut between 12 to 17 mm measured from the upper edge of the tank Remove the sharp edges 1 mm x 45 to avoid damage to the seal during installation See drawing below Note...

Страница 37: ...valve to operate effectively Do not exceed 6 bar if this is the case you should install a pressure regulator upstream of the system the water temperature must not exceed 40 C the unit must not be sub...

Страница 38: ...lants on the threads Use PTFE plumber s tape on the threads of the 2 BSP or in any other threaded connection in the valve the installation of a prefilter is always recommended 100 nominal 5 3 6 Integr...

Страница 39: ...ram and configuration example Configuration example Block diagram Main inlet By pass User s line Valve Meter Resin tank Check valve to prevent water harm Pressure gauge Can be integrated in the valve...

Страница 40: ...g frame skid wall so that the weight of it is not applying any stress on the valve and tank The diagrams above illustrate how the flexible piping connection should be mounted in order to adequately c...

Страница 41: ...d or piping connections may void the warranty of Pentair products in the same way using lubricant on the valve thread is not allowed and will void the warranty for the valve and tank Indeed using lubr...

Страница 42: ...42 110 Ref MKT IM 009 C 08 06 2018 5 6 Electrical connections Reed contact Volumetric sensor Terminal board Salt sensor Motor Flat cable Micro switches Transformer K 10058 Viridion conductivity probes...

Страница 43: ...use petroleum grease on gaskets when connecting bypass plumbing Use only 100 silicone grease products when installing any plastic valves Non silicone grease may cause plastic components to fail over t...

Страница 44: ...In this situation due to the differential pressure that has been created from inlet and outlet sides of the bypass the automatic bypass valve opens to balance the outlet pressure with the inlet press...

Страница 45: ...er pressure at the drain connector Where the drain line is elevated but empties into a drain below the level of the valve form a 18 cm loop at the far end of the line so that the bottom of the loop is...

Страница 46: ...as per drain line instructions Caution Floor drain is always recommended to avoid flooding in case of overflow 5 10 Brine line connection The brine line from the tank connects to the valve Make the c...

Страница 47: ...ually start regeneration simply by pressing the regeneration button as well as initiate a regeneration from an external signal the controller is able to receive an external signal for inhibition of re...

Страница 48: ...of the week 1 Monday 2 Tuesday 3 Wednesday 4 Thursday 5 Friday 6 Saturday 7 Sunday Flashing if regeneration is enabled for that day 2 Parameter display Clock Remaining volume capacity 3 Animated grap...

Страница 49: ...odify the digit C Press to pass to the next digit D Press to validate the password Changing the password A Enter the menu B Press and for 5 seconds C Change the password using to modify the digit and...

Страница 50: ...validate and switch to the next parameter Day of week Set the current day of the week A Use and to change the selection B Press to validate and switch to the next parameter Regeneration start time Set...

Страница 51: ...c menu and following regeneration will be carried out depending on the programmed interval SH4 Time clock regeneration Set the regeneration mode A Use and to change the selection B Press to validate a...

Страница 52: ...isable the brining function B Press to validate and switch to the next parameter Refill option Note This option is displayed only if Vb brining function is set to OFF Note This option defines if the b...

Страница 53: ...eter Resin exchange capacity Note This option is displayed only if SH regeneration mode is set to 1 or to 2 Mandatory Use the same unit as the one used for the hardness Mandatory In case the mixing de...

Страница 54: ...SH regeneration mode is set to 1 or to 2 Note The value can be set from 0 to 1 Set the kind of reserve capacity management A Use and to set the value B Press to validate and switch to the next paramet...

Страница 55: ...g time of brine valve A Use and to set the opening time B Press to validate and switch to the next parameter First regeneration cycle duration Note The duration of the regeneration cycle can be set fr...

Страница 56: ...of the regeneration cycle can be set from 0 OFF to 99 minutes Set the fourth regeneration cycle duration A Use and to set the duration B Press to validate and switch to the next parameter Chlorine cel...

Страница 57: ...rmit to put the system in a hibernation state after a predetermined number of days without any water consumption Note The interval before the holiday mode is activated can be set from 0 OFF to 99 days...

Страница 58: ...is a salt alarm generated by resistivity check of the drained water during the brine draw phase Set the number of regenerations before salt alarm light up on the controller s display A Use and to set...

Страница 59: ...te and switch to the next parameter Main electrical frequency Set the main electrical frequency to 50 or 60 Hz A Use and to set the frequency B Press to validate and switch to the next parameter Manua...

Страница 60: ...end of next regeneration Note This option is displayed only if SH regeneration mode is set to 1 or to 2 Set when you want the treatable water volume to be recalculated A Use and to set the value B Pre...

Страница 61: ...n the bellow table C For each parameter use or to change the value and to confirm Parameter Description Characterisation C1 1st regeneration cycle OFF to duration of 1st cycle C2 2nd regeneration cycl...

Страница 62: ...isplayed only if rF BLFC size is set to 02 Set the BLFC range in gpm A Use and to set the BLFC range B Press to validate and switch to the next parameter Remote regeneration start mode Note This mode...

Страница 63: ...erval between maintenance can be set from 0 OFF to 52 weeks Set the interval between maintenance A Use and to set the interval B Press to validate and switch to the next parameter Technical service ph...

Страница 64: ...ata V132 SFE EV VIRIDION Programming 64 110 Ref MKT IM 009 C 08 06 2018 End of programming Note The controller saves the modifications and return automatically to service mode End of programming and m...

Страница 65: ...icon is on if not otherwise indicated Data Description 1 xxxx Number of regenerations carried out 2 SAxx Number of regenerations remaining before triggering the salt alarm 3 FFxx Number of days elapse...

Страница 66: ...ote start 02 Regeneration started at programmed time by remote delayed start xx Number of days elapsed since the previous regeneration Dnxx Elapsed days since last signal from the meter was received E...

Страница 67: ...lock displayed A Open the Statistics menu See 6 5 Statistics page 65 B Press and release C Press and release D Press and release E Press and hold for 5 seconds The display shows rSt for a few seconds...

Страница 68: ...IDION controller to the power source Press for 5 seconds to drive the valve in service position again 7 After the controller is back in service position enter advanced programming and go to the parame...

Страница 69: ...nfecting your softener Depending on the conditions of use the softener type the type of ion exchanger and the disinfectant available a choice can be made from among the following methods 7 2 2 Sodium...

Страница 70: ...ervice in volumetric control mode this display alternate with the display of time clock control mode During regeneration Holiday mode AL02 conductivity reading error the controller couldn t register c...

Страница 71: ...th When Delayed manual regeneration is chosen the current day of the week and the service icon will blink until regeneration starts 8 4 Cancelling a regeneration A If a regeneration has started the re...

Страница 72: ...ivated the brine tank will be filled 3 hours before the usual regeneration 8 7 Battery operation Note During battery operation regeneration is not carried out and it is not possible to modify paramete...

Страница 73: ...us without saving any changes made When power is restored it will be necessary to go back to parameter restore and carry out the changes again During regeneration cycle movement or end of cycle search...

Страница 74: ...use original spare parts and accessories recommended by the manufacturer Parts to keep in stock for potential replacements are the motor controller transformer injectors o ring kit and DLFC 9 1 2 Use...

Страница 75: ...peration Note The battery should be changed every year A Using a screwdriver unscrew 1 B Remove the back panel 2 C Using a screwdriver unscrew 3 D Remove the cover 4 by pushing its sides as shown E Ch...

Страница 76: ...driver unscrew 1 B Remove the back panel 2 C Using a screwdriver unscrew 3 D Remove the cover 4 by pushing its sides as shown E Install the controller 5 on the valve 6 F Using a screwdriver screw 7 to...

Страница 77: ...Installer Manual Siata V132 SFE EV VIRIDION Maintenance Ref MKT IM 009 C 08 06 2018 77 110...

Страница 78: ...tor 6 J Remove the pinion 7 and check the condition of the spring 5 K If necessary unscrew and change the spring 5 using pliers L Replace the motor 6 M Reverse above procedure steps to rebuild No Oper...

Страница 79: ...Installer Manual Siata V132 SFE EV VIRIDION Maintenance Ref MKT IM 009 C 08 06 2018 79 110...

Страница 80: ...Using a wrench disconnect the brine lines 5 and 6 F Disconnect the conductivity probe 14 G Pull the electronic board 11 H Disconnect the flat cable 10 and guard the electronic board 11 I Disconnect t...

Страница 81: ...Installer Manual Siata V132 SFE EV VIRIDION Maintenance Ref MKT IM 009 C 08 06 2018 81 110...

Страница 82: ...e flow breaker 5 D Using pliers remove and clean the injector screen 3 Note Use water or compressed air to clean the injector flow breaker and injector screen E Replace and grease all the o rings with...

Страница 83: ...Installer Manual Siata V132 SFE EV VIRIDION Maintenance Ref MKT IM 009 C 08 06 2018 83 110...

Страница 84: ...6 Caution Unscrew the screws slowly to prevent gripping between the material and the screws J Remove the collector 7 K Using a screwdriver unscrew 8 L Unplug the pilots to drain tube 11 M Remove and c...

Страница 85: ...Installer Manual Siata V132 SFE EV VIRIDION Maintenance Ref MKT IM 009 C 08 06 2018 85 110...

Страница 86: ...3 D Remove the clamping plate 4 E Remove and change the pilots 2 Note Replace the entire pilot 2 in case of damage F Replace and grease all the o rings with silicone grease cod 8500 G Reverse above pr...

Страница 87: ...Installer Manual Siata V132 SFE EV VIRIDION Maintenance Ref MKT IM 009 C 08 06 2018 87 110...

Страница 88: ...G Using tool 9 unscrew the valve cap 8 H Match the tool 11 with the piston hole and push to slip off the piston 10 I Using tool 9 try to match the pins 13 of the tool in the ring nut s holes 14 J Usi...

Страница 89: ...Installer Manual Siata V132 SFE EV VIRIDION Maintenance Ref MKT IM 009 C 08 06 2018 89 110...

Страница 90: ...and spacers 1 Caution Do not forget the correct sequence of the seals and spacers pack 1 If you reassemble the pack incorrectly the valve will not work properly B Using tool 3 place the seals and spa...

Страница 91: ...Installer Manual Siata V132 SFE EV VIRIDION Maintenance Ref MKT IM 009 C 08 06 2018 91 110...

Страница 92: ...8 06 2018 9 2 11 Drain connection replacement No Operation A Unplug the pilots to drain tube 3 B Push out the two locking pins 1 C Slip off and change the drain manifold 2 D Replace and grease all the...

Страница 93: ...e tank 2 ensuring the threads are not cross threaded C Rotate the valve 1 clockwise and freely without using force until it comes to a stop Note This stop position is considered point zero D Rotate th...

Страница 94: ...al distributor valve Before closing the inlet water supply disconnect the drain plastic tube from the pilot distributor system and check if there is a leakage from the drain port In case there is one...

Страница 95: ...valves the screen inside the manifold may be plugged by dirt causing pressure drop on the pilot circuit Remove and clean it Bypass valve not closed Ensure that the bypass valve is closed No brine draw...

Страница 96: ...ery items inside the valve and replace the damaged part If more that a third of the total o rings needs to be replaced change the complete piston and seals and spacers sub assembly The controller is n...

Страница 97: ...the micro switch is properly done Check the integrity of the harness Motor problem Check if the motor is running Check motor wiring and the harnesses integrity Check if motor shaft is linked to pinio...

Страница 98: ...o salt sensor fill the brine tank with salt and press any of the controller buttons During the salt alarm regenerations are not carried out Technical service request Active at regular intervals in wee...

Страница 99: ...rectly on start up or after a hardware reset for a few seconds In this error mode the controller cannot read the preset parameters These are reset ErES Error reading statistics from EEPROM This may ap...

Страница 100: ...Installer Manual Siata V132 SFE EV VIRIDION Spare parts 100 110 Ref MKT IM 009 C 08 06 2018 11 Spare parts 11 1 Valve parts list...

Страница 101: ...nic 1 1 11 K1 104 Controller fixing screws 6 10 12 14 32 2256 K01 05 Valve body blue service kit 1 1 2256 K02 05 Valve body blue service kit volumetric 1 1 13 24509 01 Mixing assy 1 1 14 K 2224 A 05 T...

Страница 102: ...6 Backwash flow control kit without backwash flow control BLFC washer kit 1 1 27 1001 32I Upper strainer 1 1 28 1002 D32 Bottom strainer 32 mm 1 1 29 1918 C 05 Outlet piston assy 1 1 30 K 41 05 Piston...

Страница 103: ...rect mount 1 1 43 2231 B 05 Inj assy blue 1 1 2231 F 05 Inj for filter valves 1 1 2231 G 05 Inj assy grey 1 1 2231 M 05 Inj assy brown 1 2231 N 05 Inj assy black 1 1 2231 R 05 Inj assy red 1 1 44 18 K...

Страница 104: ...Installer Manual Siata V132 SFE EV VIRIDION Spare parts 104 110 Ref MKT IM 009 C 08 06 2018 11 2 SFE EV VIRIDION spare parts...

Страница 105: ...0 115 VAC 0 6 1 1 8 468 K2 Coupling bar 2 external drivers assy 1 1 468 K3 Coupling bar 3 external drivers assy 1 1 9 K 10008 SFE EV Viridion back cover assy 1 10 433 KNM 05 Camshaft black backplate a...

Страница 106: ...fitting 32 mm for DN 25 pipe to glue ABS 1 1 2265 GB 05 Kit fitting 33 5 mm 1 pipe ASTM to glue ABS 1 1 2265 K 05 Kit fitting 1 BSP female threaded nylon 1 1 2265 H 05 Kit fitting 1 BSP female 1 BSP m...

Страница 107: ...mple taps 1 1 BP DP1 06 Direct bypass no mixing check valve sample taps 1 1 BP DPN1 06 Direct bypass black no mixing check valve sample taps 1 1 BP DP 08 Direct bypass with mixing sample taps 1 1 BP D...

Страница 108: ...Turbine meter G 1 1 1 2297 2M 05 Turbine meter G 2 magnets 1 1 2297 05 Turbine meter G 1 1 Item Code Description Assembly quantity Min order quantity 2238 05 Kit maintenance tools 1 1 8500 Silicone g...

Страница 109: ...n the country of installation The components included in the system must be separated and recycled in a waste recycling center that conforms with the legislation in force in the country of installatio...

Страница 110: ...www pentairaquaeurope com...

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