background image

4

General Orifice Replacement Procedure

Use this procedure for Orifice Replacement Kit or Gas Conversion Kit, (see Tables 

3

 and 

4

 for Parts List).

1. Turn off the electrical supply to the heater; turn off the pump; turn off the manual gas supply valve to the heater.

2. Unbolt and remove the access door panels.

3. Unscrew completely the 3/4" gas line union.

4. Remove the gas orifice and o-ring contained in the

union.

5. Install the o-ring on the new orifice, see 

Figure 3

. Verify

the correct size of the orifice included in your kit (see
Parts List).

6. Insert the new orifice squarely in the gas line union.

7. Tighten union securely.

8. Replace the access door panels; tighten bolts.

9. Turn on heater. Observe it for smooth ignition and

regular combustion without undue noise or pulsation.

10. Run the heater for at least 10 minutes. After at least

10 minutes of continuous operation, insert a combustion
analyzer probe into the exhaust and measure CO/CO

2

ratios. The maximum allowable CO/CO

2

 ratio for

combustion products are listed in Table 2.

IMPORTANT: For Fuel Gas Conversion Kits, apply
the Label from Step 11.

Remove
Orifice

2.5X 

Install O-Ring
and new Orifice
then Reconnect
the Gas Line

Union

Figure 3: Install new Orifice and

Reconnect Union.

Kit No.

Model No.

ID Stamp

474142

200

HD

 Convert NG to LP

LQ

474141

300

HD

 Convert NG to LP

LN

474140

400

HD

 Convert NG to LP

LK

474145

200

HD

 Convert LP to NG

NH

474144

300

HD

 Convert LP to NG

NE

474143

400

HD

 Convert LP to NG

NB

Fuel Gas Conversion Kits (NG to LP) & (LP to NG)

TABLE 3.

 Orifice Kits Parts List

TABLE 4.

 Gas Conversion Kits Parts List

l

e

u

F

e

l

b

a

w

o

l

l

A

m

u

m

i

x

a

M

O

C

/

O

C

2

)

s

i

s

a

B

y

r

D

(

.

G

.

N

2

0

.

0

e

n

a

p

o

r

P

2

0

.

0

TABLE 2.

 Flu Gas CO/CO

2

 ratios

WARNING

ANY BROKEN SEALS MUST BE RE-SEALED

ANY ADJUSTERS PREVIOUSLY SEALED MUST BE RE-SEALED

FOR BOILERS OPERATING WITH A PRESSURE COUPLE GAS REGULATOR,  WHEN DISCONNECTED THE

PRESSURE MUST REMAIN WITHIN THE NORMAL RANGE.

Kit No.

Model No.

ID Stamp

474136

200

HD

 NG

NH

474135

300

HD

 NG

NE

474134

400

HD

 NG

NB

474139

200

HD

 LP

LQ

474138

300

HD

 LP

LN

474137

400

HD

 LP

LK

474110Z

400

HD

 NG (+5%)

NA

474113Z

300

HD

 NG (+5%)

ND

474115Z

300

HD

 NG (+5%)

NF

474116Z

200

HD

 NG (+5%)

NG

474118Z

200

HD

 NG (+5%)

NI

475140Z

125

HD

 NG (+5%)

NJ

475141Z

125

HD

 NG (+5%)

NL

474119Z

400

HD

 LP  (+5%)

LJ

474122Z

300

HD

 LP  (+5%)

LM

474125Z

200

HD

 LP  (+5%)

LP

474142Z

125

HD

 LP  (+5%)

LS

474143Z

125

HD

 NG (+5%)

LU

Gas Orifice Adjustment Kits

Содержание MASTERTEMP

Страница 1: ...ater contains carbon monoxide a dangerous poisonous gas you cannot see or smell Symptoms of carbon monoxide exposure or poisoning include dizziness headache nausea weakness sleepiness musculartwitching vomitingandinabilitytothinkclearly IFYOUEXPERIENCE ANY OF THE ABOVE SYMPTOMS IMMEDIATELY TURN OFF THE POOL HEATER LEAVE THE VICINITY OF THE POOL OR SPA AND GET INTO FRESH AIR IMMEDIATELY THE POOL HE...

Страница 2: ...ves and a negative pressure regulator For proper operation the regulated pressure at the outlet manifold of the valve must be 110 50 mbar 11 5 kPa below the reference pressure at the blower mixer inlet and the gas valve VENT tap must be connected to the end cap air orifice as shown in Figure 1 DO NOT attempt to adjust the gas input by adjusting the regulator setting The correct gas regulator setti...

Страница 3: ...e tap 11 Open the gas supply to the heater 12 Verify that the seal connection in the pressure tap is closed by testing for leaks with soapy water Note If the pressure reading is out of range regulate the incoming gas pressure see Table below Table 1 Inlet Gas Pressure Requirements e r u s s e r P s a G m u m i n i M m u m i x a M s a G l a r u t a N r a b m 0 1 a P k 0 1 r a b m 0 6 a P k 0 6 s a ...

Страница 4: ...bel from Step 11 Remove Orifice 2 5X Install O Ring and new Orifice then Reconnect the Gas Line Union Figure 3 Install new Orifice and Reconnect Union Kit No Model No ID Stamp 474142 200HD Convert NG to LP LQ 474141 300HD Convert NG to LP LN 474140 400HD Convert NG to LP LK 474145 200HD Convert LP to NG NH 474144 300HD Convert LP to NG NE 474143 400HD Convert LP to NG NB Fuel Gas Conversion Kits N...

Страница 5: ... backing strip and apply the label with uniform pressure over the entire surface see Figure 4 APPELER LE SERVICE A LA CLIE POUR VALIDER VOTRE GARA FOR CUSTOMER SERVIC CALL OU POUR 1 800 831 7133 COMPOSEZ LE 1 800 831 7133 OR ge MOORPARK CA 93021 FOR YOUR SAFETY Specifications Inlet Pressure Natural Gas Propane Gas Max 60 mbar 6 0 kPa 60 mbar 6 0 kPa Min 10 mbar 1 0 kPa 25 mbar 2 5 kPa Manifold Pre...

Страница 6: ...6 Blank Page ...

Страница 7: ...7 Blank Page ...

Страница 8: ...s that may be used in this document are not used to indicate an affiliation or endorsement between the owners of these names and brands and Pentair Water Pool and Spa Inc Those names and brands may be the trademarks or registered trademarks of those third parties Because we are continuously improving our products and services Pentair reserves the right to change specifications without prior notice...

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