4
General Orifice Replacement Procedure
Use this procedure for Orifice Replacement Kit or Gas Conversion Kit, (see Tables
3
and
4
for Parts List).
1. Turn off the electrical supply to the heater; turn off the pump; turn off the manual gas supply valve to the heater.
2. Unbolt and remove the access door panels.
3. Unscrew completely the 3/4" gas line union.
4. Remove the gas orifice and o-ring contained in the
union.
5. Install the o-ring on the new orifice, see
Figure 3
. Verify
the correct size of the orifice included in your kit (see
Parts List).
6. Insert the new orifice squarely in the gas line union.
7. Tighten union securely.
8. Replace the access door panels; tighten bolts.
9. Turn on heater. Observe it for smooth ignition and
regular combustion without undue noise or pulsation.
10. Run the heater for at least 10 minutes. After at least
10 minutes of continuous operation, insert a combustion
analyzer probe into the exhaust and measure CO/CO
2
ratios. The maximum allowable CO/CO
2
ratio for
combustion products are listed in Table 2.
IMPORTANT: For Fuel Gas Conversion Kits, apply
the Label from Step 11.
Remove
Orifice
2.5X
Install O-Ring
and new Orifice
then Reconnect
the Gas Line
Union
Figure 3: Install new Orifice and
Reconnect Union.
Kit No.
Model No.
ID Stamp
474142
200
HD
Convert NG to LP
LQ
474141
300
HD
Convert NG to LP
LN
474140
400
HD
Convert NG to LP
LK
474145
200
HD
Convert LP to NG
NH
474144
300
HD
Convert LP to NG
NE
474143
400
HD
Convert LP to NG
NB
Fuel Gas Conversion Kits (NG to LP) & (LP to NG)
TABLE 3.
Orifice Kits Parts List
TABLE 4.
Gas Conversion Kits Parts List
l
e
u
F
e
l
b
a
w
o
l
l
A
m
u
m
i
x
a
M
O
C
/
O
C
2
)
s
i
s
a
B
y
r
D
(
.
G
.
N
2
0
.
0
e
n
a
p
o
r
P
2
0
.
0
TABLE 2.
Flu Gas CO/CO
2
ratios
WARNING
ANY BROKEN SEALS MUST BE RE-SEALED
ANY ADJUSTERS PREVIOUSLY SEALED MUST BE RE-SEALED
FOR BOILERS OPERATING WITH A PRESSURE COUPLE GAS REGULATOR, WHEN DISCONNECTED THE
PRESSURE MUST REMAIN WITHIN THE NORMAL RANGE.
Kit No.
Model No.
ID Stamp
474136
200
HD
NG
NH
474135
300
HD
NG
NE
474134
400
HD
NG
NB
474139
200
HD
LP
LQ
474138
300
HD
LP
LN
474137
400
HD
LP
LK
474110Z
400
HD
NG (+5%)
NA
474113Z
300
HD
NG (+5%)
ND
474115Z
300
HD
NG (+5%)
NF
474116Z
200
HD
NG (+5%)
NG
474118Z
200
HD
NG (+5%)
NI
475140Z
125
HD
NG (+5%)
NJ
475141Z
125
HD
NG (+5%)
NL
474119Z
400
HD
LP (+5%)
LJ
474122Z
300
HD
LP (+5%)
LM
474125Z
200
HD
LP (+5%)
LP
474142Z
125
HD
LP (+5%)
LS
474143Z
125
HD
NG (+5%)
LU
Gas Orifice Adjustment Kits
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