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4

2. Check for heat sensor 

 

trip in pump with a jumper 

between HEAT SEN SOR 

1 and HEAT SEN SOR 2 

terminals.

3. Reset overload(s) if tripped.

4. Reset circuit breakers if 

tripped.

3.  Pump runs, but run light 

does not energize.

a. Re move light and check 

with ohmmeter.

b. Check run light wir ing.

4.  Pump runs but does not 

pump down the wet well.

a.  On three phase only, pump 

rotation may be wrong. 

Wiring of pump to con-

trol pan el may be re verse 

sequenced.

b. Impeller may be dragging 

in volute due to sol ids. 

High am per age draw would  

identify this.

c. Refer to the pump manual   

for other possibilities such   

as closed discharge gate 

valve, etc.

5.  Severe  humming/chat ter ing 

of contactors and control 

relays. 

a. There may be low voltage. 

Check voltage at primary 

and secondary of control 

transformer us 

ing a 

 

volt me ter. This low voltage 

condition may cause severe 

chat ter ing  and  burnout  of  

contactors and relays. 

b. Contactor may have dust 

around magnet of coil 

struc 

ture. Dry or clean 

 

as  re quired.

c. Check voltage to the 

 

control panel. Contactors 

require a minimum of 

1.  Pump does not run in  

Hand position.

a.  Check pump circuit breaker 

and control fuse for trip ping 

or blown condition.

b.  Check  incoming  power      

volt age and control cir cuit 

volt age.

c.  Check overload re lay to see 

if it is tripped. Reset relay  

if tripped.

d.  With the power off, check 

motor heat sensor continuity.

e. Check wiring of pump to    

con 

trol panel. It should 

agree with the sche mat ic.

f.   Check 

contactor 

coil              

re sis tance.

2.  Pump does not run in  

Auto position.

a. Check items (a.) through 

(f.) per Item #1 above.

b. Floats may be miswired to 

control panel. Check float 

type (N.O. or N.C.) and 

hook up by re fer ring to the 

schematic. If the start and 

stop floats are hooked in 

reverse, pump will short 

cycle and will not pump the 

level down.

c.  Check  pump  controller           

in di cat ing  lights.

 1.  Make sure there is power 

to the controller.

 2. Is water level in the 

 

sys tem high enough to  

ac ti vate  the  floats?

 3. If #1 and #2 check out, 

shut power off to the 

pan el. Remove the OFF 

FLOAT wires and run a 

jump er between  the OFF 

FLOAT connections. 

If OFF FLOAT light 

comes on, the float is 

“hung up” or  the wiring 

connections are loose.

1. Is water level in the 

 

system high enough 

 

to activate the lead 

 

(ON) float?

2. If #1 checks out, shut 

off pow er to the panel. 

Remove the lead (ON) 

float wires and run a 

 

jum per between the LEAD 

FLOAT (ON FLOAT) 

connec tions. If one or two 

pumps start, check the lead 

(ON) float for “hang up” or 

loose  wir ing  con nec tions.

1. Check  Hand-Off-Auto  

(H-O-A) switch for correct 

position.

OFF

FLT

PUMP 1

CALL

LEAD

FLT

PUMP 2

CALL

DUPLEX

No Lights On

(No call from the floats)

PUMP 1

CALL

PUMP 2

CALL

OFF

FLT

LEAD

FLT

PUMP 1

CALL

OFF

FLT

PUMP 2

CALL

LEAD

FLT

DUPLEX ONLY

OR

“FLOAT” light ON, “LEAD FLOAT” light

ON, and either “PUMP 1” or “PUMP 2”

light ON tells you the lead float is calling

for pump.

All lights ON on pump controller tells 

you all float circuits are good and the 

problem lies elsewhere.

PUMP 1

CALL

OFF

FLT

PUMP 2

CALL

LEAD

FLT

DUPLEX

Off Float Light On

Содержание Hydromatic H-03-000

Страница 1: ...you provide this manual to the owner of the equip ment or to the responsible party who maintains the system STANDARD ELECTRICAL CONTROL PANEL INSTALLATION AND SERVICE MANUAL Item H 03 000 Part 5625 000 1 2012 Pentair Pump Group Inc 10 31 12 ...

Страница 2: ... the terminal block con nec tions CAUTION Nonmetallic enclosures do not provide grounding conduit con nec tions Use grounding bush ing and jumper wires Make the Following Electrical Con nec tions a Connect the pump leads to the control panel If pump is single phase and the panel has start ca pac i tor start relay and run ca pac i tor it is critical that the pump leads be connected prop er ly The W...

Страница 3: ...reak er is not a switch ing device Excessive operations tend to affect the trip curve of the breaker 2 Check contactors and relays for excessive humming This can be accomplished by turning pumps on and off in the Hand mode with the H O A switch 3 Check pump run light s by run ning pump s in Hand mode Check bulb s in any other light s 4 With the power off check con ti nu ity of all control fuses 5 ...

Страница 4: ...panel It should agree with the sche mat ic f Check contactor coil re sis tance 2 Pump does not run in Auto position a Check items a through f per Item 1 above b Floats may be miswired to control panel Check float type N O or N C and hook up by re fer ring to the schematic If the start and stop floats are hooked in reverse pump will short cycle and will not pump the level down c Check pump controll...

Страница 5: ...perage of each lead 5 Move each lead to the next terminal 1 to 3 2 to 1 3 to 2 6 Againreadtheamperage of each lead 7 If the unbalance moves with the motor leads the un bal ance is caused by the mo tor If the unbalance remains with the terminals the unbal ance is in the pow er supply 8 If the current unbalance exceeds five percent nui sance tripping or ex ces sive heating will result 9 Connect lead...

Страница 6: ...ad current during starting f After the motor has started within one sec ond the cur rent should drop to a value much less than full load cur rent Typical Motor Voltage Component Lead Mode Reading Main Winding Black to Start Line Voltage White Main Winding Black to Run Line Voltage White Start Winding Black to Start Line Voltage Red Start Winding Black to Run 120 Red Line Voltage 5 Motor voltage ch...

Страница 7: ...7 THIS PAGE INTENTIONALLY LEFT BLANK ...

Страница 8: ...o and from the factory or an authorized Pentair Hydromatic service facility This limited warranty will not apply a to defects or malfunctions resulting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such ser...

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