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3

4. Energize control panel. (Turn 

on power to panel.)

5. Check overload relay and 

 

verify reset mode (if overload 

is  sup plied).

6.  WARNING!  Live voltage 

can kill! Check voltage to the  

panel and at secondary of 

 

control trans form er using a 

voltmeter. If no transformer is 

supplied, check volt age at the 

circuit breakers. 

7. With H-O-A switch in hand, 

check dis charge to ver i fy the 

pump is run ning. Check for 

flow. On three phase power, 

check to see if each pump  

has  prop er  ro ta tion.  Wrong  

ro ta tion will give low flow.

8. Check full load current with 

amp probe and compare it 

with the name plate rat ing. On 

three phase pumps, check all 

three phases. On single phase 

pumps, check black pump lead.

9.  Check operation of start relay, 

if supplied on single phase 

panels, per procedure in Item 

#7 of Maintenance Instructions.

10. With H-O-A switch in Auto, 

check  float  op er a tion  and 

response to control panel to  

the float operation. For 

sequence of op er a tion, refer to 

design specification.

11. Make sure H-O-A switch is left  

in  the  Auto  position  after     

start-up is completed.

12. Make sure all conduits from 

wet well to panel are sealed 

below panel. Septic gases 

 

will damage components in 

panel.

Pump Start-Up:

Refer to pump Installation and 

Service Manual.

WARNING: Before handling 

these pumps and controls, 

always dis 

con 

nect the pow-

er first. Do not smoke or use 

sparkable electrical devices or 

flames in a septic (gaseous) or 

possible septic sump.

The maintenance schedule 

 

will vary with operating and 

 

environmental  con di tions. It will 

also vary with the specific type of 

control supplied. The list herein is 

a guide only.

1. Exercise breaker through 

two            cy cles.  Be  careful  not  to             

overexercise as the break-

er is not a switch ing device. 

Excessive operations tend 

 

to affect the trip curve of  

the breaker. 

2. Check contactors and relays 

for excessive humming. This 

can be accomplished by 

 

turning pumps on and off 

in the Hand mode with the  

H-O-A switch.

3.  Check  pump  run  light(s)  by       

run 

ning pump(s) in Hand 

 

mode. Check bulb(s) in any  

other light(s).

4.  With the power off, check  

con ti nu ity of all control fuses.

5. Check voltage at primary 

 

and sec 

ond 

ary of control 

transformer.

6. Check the pump full load 

amps.

7. Check the start relay by 

using an amp probe around 

the red wire (start wind ing). 

Amp probe should display a 

very brisk action from zero 

to locked rotor and back to  

operating load. This action 

occurs on pump start, and 

the action must show no lazy 

movement.

8. Check junction boxes for 

 

moisture. Moisture may 

 

cause chattering of relays 

 

and contactors. 

9. Check for moisture inside 

 

control panel enclosure. 

Moisture can cause damage to 

electrical com ponents. Check 

door gasket for prop er seal.

10. Check labels to verify they 

have not been damaged.

11. Lubricate enclosure hinges.

12. Pull floats and check for 

 

proper operation and ensure 

there is no foreign buildup  

on them.

Spare Parts List:

The following is a list of 

 

recommended spare parts. 

However, conditions of ser vice 

vary significantly and a general 

list may not in its entirety be 

applicable to a given installation. 

The user should ex er cise judgment 

in defining specific require ments 

based on this guide.

1.  Fuses  for  control  transformer     

primary and secondary.

2. Contactor.

3. Bulbs for any light requiring  

a bulb.

4.  Control transformer.

5. Alternator relay or duplex 

alternator board, whichever is 

required.

Pump

Maintenance

WARNING:  Before  handling     

these pumps and controls, 

always dis 

con 

nect the pow-

er first. Do not smoke or use 

sparkable electrical devices or 

flames in a septic (gas eous) or 

possible septic sump.

Pump 

Troubleshooting

Содержание Hydromatic H-03-000

Страница 1: ...you provide this manual to the owner of the equip ment or to the responsible party who maintains the system STANDARD ELECTRICAL CONTROL PANEL INSTALLATION AND SERVICE MANUAL Item H 03 000 Part 5625 000 1 2012 Pentair Pump Group Inc 10 31 12 ...

Страница 2: ... the terminal block con nec tions CAUTION Nonmetallic enclosures do not provide grounding conduit con nec tions Use grounding bush ing and jumper wires Make the Following Electrical Con nec tions a Connect the pump leads to the control panel If pump is single phase and the panel has start ca pac i tor start relay and run ca pac i tor it is critical that the pump leads be connected prop er ly The W...

Страница 3: ...reak er is not a switch ing device Excessive operations tend to affect the trip curve of the breaker 2 Check contactors and relays for excessive humming This can be accomplished by turning pumps on and off in the Hand mode with the H O A switch 3 Check pump run light s by run ning pump s in Hand mode Check bulb s in any other light s 4 With the power off check con ti nu ity of all control fuses 5 ...

Страница 4: ...panel It should agree with the sche mat ic f Check contactor coil re sis tance 2 Pump does not run in Auto position a Check items a through f per Item 1 above b Floats may be miswired to control panel Check float type N O or N C and hook up by re fer ring to the schematic If the start and stop floats are hooked in reverse pump will short cycle and will not pump the level down c Check pump controll...

Страница 5: ...perage of each lead 5 Move each lead to the next terminal 1 to 3 2 to 1 3 to 2 6 Againreadtheamperage of each lead 7 If the unbalance moves with the motor leads the un bal ance is caused by the mo tor If the unbalance remains with the terminals the unbal ance is in the pow er supply 8 If the current unbalance exceeds five percent nui sance tripping or ex ces sive heating will result 9 Connect lead...

Страница 6: ...ad current during starting f After the motor has started within one sec ond the cur rent should drop to a value much less than full load cur rent Typical Motor Voltage Component Lead Mode Reading Main Winding Black to Start Line Voltage White Main Winding Black to Run Line Voltage White Start Winding Black to Start Line Voltage Red Start Winding Black to Run 120 Red Line Voltage 5 Motor voltage ch...

Страница 7: ...7 THIS PAGE INTENTIONALLY LEFT BLANK ...

Страница 8: ...o and from the factory or an authorized Pentair Hydromatic service facility This limited warranty will not apply a to defects or malfunctions resulting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such ser...

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