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3

INTELLIZONE™ COMMERCIAL OZONE GENERATOR Installation and User's Guide

 

Cooling Water

 

Cooling Water Flow: .1 Gpm (.4 Lpm) 

 

 

Colling water Pressure: 15–40 psi (103–275 kPa)

 

Cooling Water Temp.:  5–90˚F (10–32˚C)

 

1/4" FPT connections are supplied on the    

 

 

generator. 

See Figure 4, 5a, 6a.

 Be sure that 

 

the tubing is appropriately matched with the marked  

 

inlet and outlet ports. Carefully match and connect    

 

to water plumbing as shown in Figure 4. Alternate    

 

method using connections at injector may be used.

SECTION 3 Operation

Initial System Start-Up

 

Upon completing all of the generator system  

 

 

connections, you are ready to begin start-up  

 

 

procedures.

 

1.  Check electrical fittings.

 

2.  Check for proper voltage.

 

3.  Turn on circulation pump.

 

4.   Check for leaks.

 

5.   With the ozone isolation valve closed, adjust the   

 

   injector bypass valve and/or filtration sidestream  

 

   valve to flow water through the injector.

 

6.  Check cooling water.

 

7.  Open the ozone isolation valve.

 

8.  Turn main power switch to "ON" position.

 

9.  Adjust injector by-pass to attain required vacuum.   

 

  (Red "Vacuum" light will go out.) Gas flow  

 

 

  (as indicated by the flow meter on the door of  

 

 

  the unit) should correspond with the rating listed   

 

  for the specific model on the specification label.

Normal Operation

 

With the power switch on, the system’s  

 

 

 

compressors and cooling fans will start-up, the  

 

 

oxygen concentrator will begin operating, and  

 

 

the output solenoid valve will open. With the  

 

 

injector adjusted to attain the correct gas flow,  

 

 

the ozone generator should be producing ozone    

 

and injecting it into the process line.

 

Both (2) green indicator lights should be lit. If  

 

 

an optional ORP Controller is installed, it should  

 

 

be displaying a reading from the sensor probe  

 

 

and will automatically cycle the generator on and    

 

off as needed to maintain water quality. Residual    

 

ORP levels will vary per application. 

 

However, the system will not start under any of  

 

the following conditions: 

 

1.  The system will not start-up if the door is not  

 

 

  secured. A door interlock switch is incorporated    

 

  into the system enclosure.

 

2.  If the optional ORP/DO3 controller is installed the   

 

  system will not produce ozone if the measured    

 

  level is already above the setpoint of the controller.

 

3.  The system will not produce ozone if there is not   

 

  enough vacuum being generated by water flow    

 

  through injector. The red "Vacuum" light will go    

 

  out when proper vacuum is attained.

 

If you experience complications, see APPENDIX    

 

A, TROUBLESHOOTING GUIDE or call 

 

800.831.7133 for assistance.

System Shut-Down

 

The ozone generator is a specialized water   

 

 

cooled device that must be properly protected  

 

 

during shut-down/storage periods. The  

 

 

 

following sequence of steps must be used for  

 

 

servicing or for storage.

 

1.  Toggle the main system power switch to the  

 

 

  “OFF” position to shut-down generator.

 

2.  Close the ozone isolation valve to prevent water   

 

  back flow.

 

3.  After the generator has been shut-down, the  

 

 

  process water circulation pump may be turned    

 

  off.

 

4.  If the system is going to be shut-down and  

 

 

  stored during freezing weather, it is very   

 

 

  important that the cooling water be drained to    

 

  protect it from rupture or damage.

 

NOTE: Process water flow must not be shut-  

 

 

down when the ozone generator is operating.    

 

Doing so may cause water to backflow into  

 

the system and damage the generator cells.

SECTION 4 Maintenance & Service

System Electro-Mechanical Overview

Refer to Figure 5a and 6a

 for component locations.

 

Indicator Lights

 

1. 

Main Power: Green light indicates that power is   

 

  being supplied to the ozone generator.

 

2. 

Ozone Power: Green light indicates that power    

 

  is being supplied to the high voltage Corona  

 

 

  Discharge circuits and that ozone is being  

 

 

   produced.

 

3. 

Vacuum: Red light indicates a low vacuum fault   

 

  condition. (Refer to APPENDIX A   

 

 

 

  TROUBLESHOOTING).

 

4. 

High Coolant Temperature: Red light indicates   

Содержание CD-15G

Страница 1: ...E GENERATOR Models CD 15G CD 25G All Models INSTALLATION AND USER S GUIDE IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS INTELLIZONE TM COMMERCIALOZONESYSTEM AD...

Страница 2: ...lation instructions Do not install within an enclosure that would restict ventilation Applicable to cord plug connected units only Risk of electric shock Connect only to a properly grounded grounding...

Страница 3: ...g outside of the recommended temp ranges may result in damage not covered under the manufacturer s warranty SECTION 2 Installation Location The ozone generator is designed for either floor or wall mou...

Страница 4: ...ed by the venturi injector allows the generator to operate safely under vacuum See installation manual for Model 521683 or 521684 for proper venturi installation Ozone Gas Line 1 Connect ozone tubing...

Страница 5: ...al ORP levels will vary per application However the system will not start under any of the following conditions 1 The system will not start up if the door is not secured A door interlock switch is inc...

Страница 6: ...c sensing element used is polarographic membraned sensor which measures ozone directly External Devices that Control System Power The devices turn power to the ozone generator on or off Examples of su...

Страница 7: ...tails for External Control Devices ALL MODELS EXCEPT 521761 and 521762 Remove jumper if ORP controller or dissolved ozone monitor is used Connect dry contact leads from controller monitor or leave ope...

Страница 8: ...mper and connect dry contact leads if external device is used ambient ozone flow switch etc Relay Panel RECEPTACLE IEC 60320 C 14 CONNECTOR INTERFACE 5 PIN EXTERNAL CIRCUIT BREAKERS 2 COOLING WATER IN...

Страница 9: ...Figure 7 Remove filter cover plate to access filter Rinse filter in warm soapy water and blow dry Replace filter For models 521761 and 521762 remove and clean intake screens 3 Perform general cleanin...

Страница 10: ...ch 23 Power switch 2 12VDC power supply optional 13 Flowmeter 24 Pressure relief valve 3 Backflow prevention device BFPD h c t i w s e r u s s e r P 5 2 e s u F 4 1 e m r u o H 5 1 e c i f i r o s s a...

Страница 11: ...in BFPD vessel and replace SS check valve a Unit flowmeter valve is closed Adjust flowmeter valve open b Unit jumper s at TB1 are removed optional system control hookup e g flow switch and or ambient...

Страница 12: ...10 INTELLIZONE COMMERCIAL OZONE GENERATOR Installation and User s Guide TSG CD 15G 25G 3 of 4 4 1529 01_Rev A...

Страница 13: ...11 INTELLIZONE COMMERCIAL OZONE GENERATOR Installation and User s Guide TSG CD 15G 25G 4 of 4 4 1529 01_Rev A...

Страница 14: ...then upon the Customer following the procedures set forth below Pentair will at its option repair or replace such item or part at its own cost and expense Pentair s maximum obligation under this warr...

Страница 15: ...ppm 5 min momentary value 8 per shift Other Designations Triatomic oxygen CAS No 10028 15 6 NIOSH RTECS No RS8225000 SECTION III PHYSICAL DATA Boiling Point Vapor Pressure Vapor Density AIR 1 Solubil...

Страница 16: ...ush eyes continuously with flooding amounts of water for 15 minutes or until transported to a medical facility Inhalation Remove exposed person to fresh air support breathing administer humidified oxy...

Страница 17: ...WATER D O T Shipping Classification NON REGULATED I PHYSICAL DATA Boiling Point 212 F Freezing Point 32 F Specific Gravity 1 0 Solubility in Water COMPLETE Evaporation Rate APPROX 1 Physical Form LIQU...

Страница 18: ...be avoided to prevent irritation and drying of the skin V EMERGENCY AND FIRST AID PROCEDURES Eye Contact If exposure to water containing aqueous solution of ozone causes irritation to eyes flush eyes...

Страница 19: ...e well below the periodic exposure levels established by OSHA for worker safety through the use of DEL s ozone management technology Precautions To Be Taken In Handling Aqueous solutions of ozone in p...

Страница 20: ...18 INTELLIZONE COMMERCIAL OZONE GENERATOR Installation and User s Guide Notes...

Страница 21: ...19 INTELLIZONE COMMERCIAL OZONE GENERATOR Installation and User s Guide Notes...

Страница 22: ...or its affiliated companies in the United States and or other countries Unless expressly noted names and brands of third parties that may be used in this document are not used to indicate an affiliati...

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