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Autotrol

®

 Performa Valve with 400 Series Control water Conditioning Control System 

 

9

Injector Screen

Turbine

Injector

Cap

Figure 18  

Water Meter Maintenance

NotE:   

A water meter is used only with the 460i control. If 

you are using the 440i or 460tC control, this section 

does not pertain to your conditioner.

The metering device used with the 460i demand control may 

require simple maintenance. In rare instances, the turbine 

wheel of the water meter can collect small particles of 

oxidized iron, eventually preventing the wheel from turning.
1.  Shut off the water supply or put the bypass valve(s) into the 

bypass position.

2.  Relieve pressure by opening the Backwash Drain Valve (the 

seventh back from the control) with a screwdriver  

(Figure 15).

3.  Loosen and remove the pipe/tube adapters or 1265 bypass 

from the inlet and outlet of the valve body.

4.  Using a needle-nose pliers, remove the turbine from the 

outlet housing. Grasp one of the four vanes of the outer 

gland and pull straight out to remove turbine assembly 

from the outlet of the valve (Figure 18).

5.  Carefully remove the turbine wheel from the housing. 

Use a toothbrush to lightly scrub the iron off the magnet. 

Iron buildup on the surfaces can be removed by soaking 

the wheel in a mild sodium hydrosulfite solution for a few 

minutes. Flush thoroughly with water.

6.  Carefully reinstall the turbine wheel into the turbine cage 

housing. Make sure that the shaft of the wheel seats into 

the bearing of the cage. Reassemble the turbine cage and 

check that the wheel rotates freely. 

7.  Reinstall the turbine cage into the outlet of the valve.
8.  Reinstall the pipe/tube adapters or 1265 bypass to the inlet 

and outlet of the valve.

9.  Turn on the water supply or put the bypass valve(s) into the 

service position and purge the air out of the system.

To check for proper meter operation, open a downstream 

faucet and observe the water flow indication on the  

control display.

Disinfection of Water Conditioners

The materials of construction of the modern water conditioner 

will not support bacterial growth, nor will these materials 

contaminate a water supply. However, the normal conditions 

existing during shipping, storage and installation indicate 

the advisability of disinfecting a conditioner after installation, 

before the conditioner is used to treat potable water. In 

addition, during normal use, a conditioner may become fouled 

with organic matter or in some cases with bacteria from the 

water supply.
Thus every conditioner should be disinfected after installation, 

some will require periodic disinfection during their normal life, 

and in a few cases disinfection with every regeneration would 

be recommended.
Depending upon the conditions of use, the style of conditioner, 

the type of ion exchanger, and the disinfectant available, a 

choice can be made among the following methods.

Sodium or Calcium Hypochlorite

Application

These materials are satisfactory for use with polystyrene 

resins, synthetic gel zeolite, greensand and bentonites.

5.25% Sodium Hypochlorite

These solutions are commonly known as household bleach. If 

stronger solutions are used, such as those sold for commercial 

laundries, adjust the dosage accordingly.
1.  Dosage

A.  Polystyrene resin: 1.2 fluid ounces per cubic foot.
B.  Non-resinous exchangers: 0.8 fluid ounce per cubic 

foot.

2.  Brine tank conditioners

A.  Backwash the conditioner and add the required amount 

of hypochlorite solution to the brine well of the brine 

tank. (The brine tank should have water in it to permit 

the solution to be carried into the conditioner.)

B.  Proceed with the normal regeneration.

Calcium Hypochlorite

Calcium hypochlorite, 70% available chlorine, is available in 

several forms including tablets and granules. These solid 

materials may be used directly without dissolving before use.
1.  Dosage

A.  Two grains (approximately 0.1 ounce) per cubic foot.

2.  Brine tank conditioners

A.  Backwash the conditioner and add the required amount 

of hypochlorite to the brine well of the brine tank. (The 

brine tank should have water in it to permit the chlorine 

solution to be carried into the conditioner.)

B.  Proceed with the normal regeneration.

PrEVENtIVE MAINtENANCE 

continued

Содержание AUTOTROL 460i

Страница 1: ... Performa Valve with 400 Series Control Water Conditioning Control System Service Manual 460TC DAYS CLOCK 460TC BRINE SLOW RINSE BACKWASH FAST RINSE REFILL CONDITIONED WATER MANUAL REGENERATION PRESS BUTTON RELEASE PRESS TO SETTIME ...

Страница 2: ...sible 4 Do not install any unit closer to a water heater than a total run of 10 feet 3 m of piping between the outlet of the conditioner and the inlet to the heater Water heaters can sometimes overheat to the extent they will transmit heat back down the cold pipe into the unit control valve Hot water can severely damage the conditioner A 10 foot 3 m total pipe run including bends elbows etc is a r...

Страница 3: ...ional 2 feet 61 cm for each additional 10 psi 0 69 bar 4 Where the drain line is elevated but empties into a drain below the level of the control valve form a 7 inch 18 cm loop at the far end of the line so that the bottom of the loop is level with the drain line connection This will provide an adequate siphon trap 5 Where the drain empties into an overhead sewer line a sink type trap must be used...

Страница 4: ...k initial fill With a bucket or hose add approximately 4 gallons 15 liters of water to brine tank If the tank has a salt platform above the bottom of the tank add water until the level is approximately 1 inch 25 mm above the platform 5 Place the conditioner into operation A With the water supply valve completely open carefully advance the indicator knob COUNTERCLOCKWISE to the center of the BRINE ...

Страница 5: ... Time Set Button Figure 6 Programming Plug the wall mount transformer into a functioning electrical outlet that is not controlled by a switch Plug the transformer into the transformer plug receptacle on the control Open the access door by pushing the raised tab on the door toward the left while pulling the tab out Figure 6 Time of Day Setting With the jumper on the set of pins next to the word TIM...

Страница 6: ...ogramming Plug the wall mount transformer into a functioning electrical outlet that is not controlled by a switch Plug the transformer into the transformer plug receptacle on the control Open the access door by pushing the raised tab on the door toward the left while pulling the tab out Figure 10 Time of Day Setting With the jumper on the set of pins next to the word TIME Figure 11 set the time of...

Страница 7: ...lt used during the regeneration cycle Water will dissolve and absorb salt only until it becomes saturated A given amount of brine salt saturated water contains a specific amount of salt The salt dial controls the amount of brine used during the regeneration cycle e g when set at 15 pounds 6 8 kg the amount of brine the conditioner will use for each regeneration will contain 15 pounds 6 8 kg of sal...

Страница 8: ...talling the camshaft the control should be in SERVICE position When the camshaft is positioned cams will make contact with valves to force them open PREVENTIVE MAINTENANCE Injector Screen and Injector Inspect and clean brine tank and screen filter on end of brine pickup tube once a year or when sediment appears in the bottom of the brine tank Clean injector screen and injector once a year 1 Unplug...

Страница 9: ...truction of the modern water conditioner will not support bacterial growth nor will these materials contaminate a water supply However the normal conditions existing during shipping storage and installation indicate the advisability of disinfecting a conditioner after installation before the conditioner is used to treat potable water In addition during normal use a conditioner may become fouled wi...

Страница 10: ... stainless steel pipe adapters 3 4 inch 1 inch 25 mm CPVC tube adapters Brine Line Connection 3 8 inch NPT male Drain Line Connection 3 4 inch NPT male Optional Bypass Valve Rotating handles full 1 inch porting reinforced plastic Control Module Tank Adapter Reinforced plastic Rubber Goods Compounded for cold water service Brine Refill Control 1 to 10 lbs 0 45 to 4 5 kg of salt or 3 to 19 lbs 1 4 t...

Страница 11: ...otal PSI bar M hr 3 GPM Injector 1031365 C in a 268 Valve 20 40 60 80 100 120 400 600 800 1000 1200 1400 1600 1800 Brine Draw Rinse Total PSI bar M hr 3 GPM Injector 1031364 B in a 268 Valve 0 30 0 25 0 20 0 15 0 10 0 05 0 00 1 25 1 00 0 75 0 50 0 25 0 00 20 40 60 80 100 120 400 600 800 1000 1200 1400 1600 1800 PSI bar M hr 3 GPM Injector 1030272 D in a 268 Valve 0 30 0 25 0 20 0 15 0 10 0 05 0 00...

Страница 12: ...es Control Water Conditioning Control System CONTROL VALVE Identification of Control Valving 1 Brine Valve 2 Bypass Valve 3 Inlet Valve 4 Outlet Valve 5 Refill Valve 6 Rinse Drain Valve 7 Backwash Drain Valve Valve Disc Principle of Operation ...

Страница 13: ...n 4 Closed 5 Closed 6 Open 7 Closed 5 Brine Refill Position Brine Adjustment Brine Tank Mineral Tank Drain Inlet Outlet Hard Water Soft Water 5 4 1 3 2 6 7 Valve No 1 Closed 2 Closed 3 Open 4 Open 5 Open 6 Closed 7 Closed FLOW DIAGRAMS 1 Service Position Brine Adjustment Brine Tank Mineral Tank Drain Inlet Outlet Hard Water Soft Water 5 4 1 3 2 6 7 Valve No 1 Closed 2 Closed 3 Open 4 Open 5 Closed...

Страница 14: ...226 Screen Cap Assembly 11 1 1010429 O Ring 12 1 1035622 Tank Ring 13 1 Plumbing Adapter Kits 1001606 3 4 inch Copper Tube Adapter Kit 1001670 1 inch Copper Tube Adapter Kit 1041210 1 1 4 inch Copper Tube Adapter Kit 1001608 22 mm Copper Tube Adapter Kit 1001609 28 mm Copper Tube Adapter Kit 1001613 3 4 inch CPVC Tube Adapter Kit 1001614 1 inch CPVC Tube Adapter Kit 1001615 25 mm CPVC Tube Adapter...

Страница 15: ...Item No QTY Part No Description 1 1 440i Control 6 day or 7 day 2 1 460i Control 3 1 4001086 460TC Control 4 1 1040930 1265 Bypass Not Shown 1 1000811 Transformer 440i 460i 1 1000907 Transformer Extension Cord 15 feet 4 6 m 1 1034264 Y Splitter run 2 units from 1 transformer 1 1007776 Jumper 460TC Control 3 460TC DAYS CLOCK 1265 Bypass 4 BYPASS BYPASS ...

Страница 16: ... Valve 3 or 4 not closed during brine draw causing refill Flush out foreign matter by holding disc open and manually operating valve stem Air leak in brine line Check all connections in brine line for leaks Refer to instructions System using more or less salt than salt control is set for Inaccurate setting Correct setting Foreign matter in controller causing incorrect flow rates Remove variable sa...

Страница 17: ...r than time of day Electrical interference Disconnect power to unit Restore power and reset time of day Defective circuit board Replace timer No water flow display when water is flowing 460TC has no meter Bypass valve in bypass Shift bypass valve to not in bypass position Meter probe disconnected or not fully connected to meter housing Fully insert probe into meter housing 460TC has no meter Restr...

Страница 18: ...d Replace timer Incorrect hardness and capacity settings Set to correct values See Programming section Run out of soft water between regenerations Improper regeneration Repeat regeneration making certain that correct salt dosage is used Fouled softener resin Use resin cleaner Use of resin cleaners in an unvented enclosure is not recommended Incorrect salt setting Set salt control to proper level S...

Страница 19: ...Autotrol Performa Valve with 400 Series Control Water Conditioning Control System 19 ...

Страница 20: ...ks and logos are the property of their respective owners Because we are continuously improving our products and services Pentair reserves the right to change specifications without prior notice Pentair is an equal opportunity employer 1222945 REV M FE14 2013 Pentair Residential Filtration LLC All Rights Reserved For Autotrol Product Warranties visit Autotrol para las garantías de los productos vis...

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