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Before carrying out welding works or using electrical devices, 
check to ensure there is no danger of explosion.
People working in wastewater systems must be vaccinated 
against the pathogens that may be found there. For the sake of 
your health, be sure to pay meticulous attention to cleanliness 
wherever you are working.
Make sure that there are no toxic gases in the working area.
Observe the health and safety at work regulations and make 

sure that a first-aid kit is to hand.

In some cases, the pump and the pumping medium may be hot 
and could cause burns. 
For installations in areas subject to explosion hazards, special 
regulations apply! 

AREAS OF APPLICATION

The ready to connect Compli sewage lifting stations are TÜV 

certified and are suitable for the disposal of wastewater from 

toilets and urinals, and domestic wastewater containing the 
usual impurities.
The units have a level controller that switches the pump on and 
off depending on the level of the water. An integrated alarm 
system beeps if there is a malfunction, even if this is only tem-
porary. 
If the pump overheats, the motor cuts out due to the winding 
thermostat. After the thermostat has switched off the system, 
pull out the mains plug before remedying the fault, since the 
device can switch itself on again automatically if the power is 
still connected. A direct malfunction message is not generated.
The tanks can withstand submersion to a depth of not more 
than 2 m of water and a submersion period of up to 7 days.
The control unit cannot withstand submersion, but is splash-
proof in accordance with IP 44.
If installed in compliance with the regulations and used prop-
erly, then this control unit meets the protective requirements 
of the EMC Directive 2014/30/EU and is suitable for domestic 
use and connection to a power supply from the grid. When 
connected to an industrial mains within an industrial operation 
with power supply provided by a company-own high-voltage 

transformer,  insufficient  immunity  to  interference  has  to  be 

expected.
When using the pumps, the relevant national laws, regulations 
and stipulations must be adhered to, for example:

Sewage disposal units for building and ground drainage 

systems (e.g. EN 12050 and 12056 in Europe)

Installation of low voltage systems (e.g. VDE 0100 in Ger-

many)

Safety and working materials (e.g., BetrSichV and BGR 500 

in Germany)

Safety in wastewater systems (e.g., GUV-V C5, GUV-R 104 

and GUV-R 126 in Germany)

Electrical systems and operating resources (e.g., GUV-V A3 

in Germany)

Explosion protection EN 60079-0, 

EN 60079-1, EN 60079-14, EN 60079-17 and EN 1127-1

Scope of supply

Tank with pumps and clamp flange for inlet

Reducer DN 150 / DN 100 for Compli 1000

Slip-on socket pipe for ventilation pipe (Compli 1200 flexible 

connection with hose clamps)

Connection flange for pressure pipe

Flexible connection with hose clamps for the pressure pipe

Plug-in seal(s) for the diaphragm hand pump or additional DN 

50 inlet 

Fixing materials for tank

Non-return valve for the pressure pipe

Control

Mode of operation: 

intermittent operation S3; see "Technical 

Data"

INSTALLATION

The pump must be installed so that it is buoyancy-proof and 
free-standing. At least 60 cm free working space must be pro-
vided around and above the parts that require access for op-
eration or maintenance. 
Ventilation: The ventilation pipe must be vented above roof level.
Inlet: A wastewater sluice valve must be installed in the inlet at 
the front of the tank.
Pressure pipe: A further wastewater sluice valve must be in-
stalled behind the non-return valve in the pressure pipe. If the 
non-return valve is not included in the scope of delivery of the 

pumping  unit,  then  an  EN  12050  certified  swing-type  check 
valve must be fitted.

The pressure pipe must be laid in a loop above the local backup 
level.
A pump sump must be provided to facilitate the disposal of wa-
ter from the pump installation area.

NOTICE!

  All  bolts  that  are  used  for  fixing  individual  compo

-

nents to the tank should be tightened with a torque of no more 
than 6 Nm.

Installing the tank

Close the sluice valve in the inlet (accessory) to prevent any 
leakage of water during the installation work.
Units must be slid onto the inlet pipe, together with the clamp 

flange, as far as possible and then aligned. 
If  a  DN  150  side  inlet  is  used,  the  inlet  must  first  be  opened 

at the marked position using a hole saw, Ø 152, and then de-
burred. The standard inlet must then be closed using a closure 
kit (accessory) and the switch-on level must be reset.
In the case of Compli 1000, the inlet can be reduced from DN 

150 to DN 100 if the enclosed reducer is first of all fitted to the 
clamp flange. 
Tighten the hexagon screws on the clamp flange.
Mark the positions of the holes for fixing the tank to the floor, 

then drill the holes. 
Insert the wood screw, together with the washer and wall plug, 
into the drill hole in the tank and tighten it.

NOTICE!

 Ensure that the tank does not become deformed due 

to overtightening the screws, otherwise this could result in 
leakage.

The tanks for Compli 1200 units are additionally fixed with two 

brackets at the sides.

3

ENGLISH

Содержание 1225/2 BW

Страница 1: ...nstruction Manual B 49985 10 2021 10 COMPLI 1010 4 BWE HL 1010 4 BW HL 1015 4 BW HL 1025 4 BW HL 1025 2 BW HL 1035 2 BW HL 1210 4 BW HL 1215 4 BW HL 1225 4 BW HL 1225 2 BW HL 1235 2 BW HL www pts jung co uk ...

Страница 2: ...lead to the loss of all indemnity In this instruction manual safety information is distinctly la belled with particular symbols Disregarding this information can be dangerous General danger to people Warning of electrical voltage NOTICE NOTICE Danger to equipment and operation Qualification and training of personnel All personnel involved with the operation servicing inspection and installation of...

Страница 3: ...nd operating resources e g GUV V A3 in Germany Explosion protection EN 60079 0 EN 60079 1 EN 60079 14 EN 60079 17 and EN 1127 1 Scope of supply Tank with pumps and clamp flange for inlet Reducer DN 150 DN 100 for Compli 1000 Slip on socket pipe for ventilation pipe Compli 1200 flexible connection with hose clamps Connection flange for pressure pipe Flexible connection with hose clamps for the pres...

Страница 4: ...tomatic fuses with C cha racteristics are to be used as pre fuses for the pump Switching levels The switch on and switch off points are set ex works for the standard inlet height of the respective system In exceptional cases however they can be changed under the menu item Level control Alarm relays As alarm outputs a potential loaded alarm relay protected by internal control fuse F2 and a potentia...

Страница 5: ...ntrol unit is password protected the password must first be entered under Settings to change the operating mode WARNING For repair and maintenance work on pumps or control units do not use the Off function but always de energize the system by unscrewing the back up fuses or via a main switch and se cure against being switched on again NOTICE If unusually large quantities of wastewater flow into th...

Страница 6: ... in analogue systems to prevent long stationary periods Acoustic alarm Displays whether the buzzer is activated Alarm relay pulsing Shows whether the relay works in cycles in the event of an alarm or whether it is continuously energised Alarm delay Shows currently set delay for alarm relay AUX alarm Shows whether the signalling is switched on or off AUX logic Shows whether the auxiliary input work...

Страница 7: ... is to prevent the temperature of the motor from rising above its maximal permissible operating temperature The value for the maximum permissible running time can be found in the techni cal data provided with the pump The subsequent pause time restart lock out during which the pump remains switched off must be long enough to allow the motor to cool down to the am bient temperature This is generall...

Страница 8: ...ied with AC power Buzzer reactivation After a buzzer acknowledgement the alarm is automatically reactivated if the fault persists for another 4 8 12 hours Fac tory default setting 4 hours External relay This menu item is enabled when the optional module for indi vidual fault messages DO2 or DO6 is connected For each relay it is selected whether operating current or qui escent current principle and...

Страница 9: ...nger exists the control unit starts up again This error condition will also be saved in the event of a power failure The message is saved in the EE PROM of the processor which is zero voltage safe Overcurrent If the measured motor current current trans former measurement on the board is above the entered maxi mum motor current the pump is switched off depending on a simulated time current characte...

Страница 10: ...till be carried out at least once a year If wastewater with strongly abrasive constituents is being pumped the oil changes should be carried out at correspond ingly shorter intervals Use HLP hydraulic mineral oil viscosity class 22 to 46 e g Mo bil DTE 22 DTE 24 DTE 25 to replace the oil in the oil reservoir The quantity of oil required is 1000 ml for the MultiFree pumps 25 2 BW and 35 2 BW NOTICE...

Страница 11: ... the motor protection relay motor contactor Screw terminal 6 10 mm for potential equalisation Motor protection Motor protection switch on top hat rail motor protection relay on contactor Monitoring of rotational field phase failure Error message given for anti clockwise rotating field and if there is a power phase failure Temperature range in operation 20 50 C Temperature range in storage 20 70 C ...

Страница 12: ...Min S3 Intermittent duty 10 Follow up time Standard 6 s Start up delay 0 s Forced switching on Test run OFF Auto Pumping out 000 h Alarm Acoustic alarm ON Alarm relay flashes OFF Delay alarm 0 s AUX logic NO contact AUX influence None Direction of rotation check Activated Buzzer reactivation 4 hours Overcurrent limit P1 Current limit 0 deactivated P2 Current limit 0 deactivated Maintenance Days 36...

Страница 13: ... acknowledgement OFF SMS response time 5 minutes Routine messages 10 days at 8 00 Additional call for SMS OFF Station ID SGJU4 Station name PENTAIR HighLogo Error transmission Start error Error end E mail address 1 E mail address 2 E mail address 3 E mail settings SMTP server smtp gmail com Port 465 Encryption Yes User ID Password 13 ENGLISH ...

Страница 14: ...ATERTIGHTNESS AIRTIGHTNESS Water tightness Pass Odour tightness Pass EFFECTIVENESS LIFTING EFFECTIVENESS Pumping of solids Pass Pipe connections Pass Minimum dimensions of ventilating pipes system Pass Minimum flow velocity Pass Minimum free passage of the plant Pass Minimum useful volume Pass MECHANICAL RESISTANCE Load bearing capacity and structural stability of collec tion tank for use outside ...

Страница 15: ...istagno INFIAMMABILITÀ NPD IMPERMEABILITÀ ERMETICITÀ ALL A RIA Impermeabilità Superata Ermeticità agli odori Superata EFFICACIA CAPACITÀ DI SOLLEVAMENTO Pompaggio di materiali solidi Superata Collegamenti al tubo Superata Misure minime delle linee di ventilazione Superata Velocità di scorrimento minima Superata Passaggio libero minimo dell impianto Superata Volume utile minimo Superata RESISTENZA ...

Страница 16: ...ompli 1010 4 BWE HL JP50105 compli 1010 4 BW HL JP50106 compli 1015 4 BW HL JP50107 compli 1025 4 BW HL JP50108 compli 1025 2 BW HL JP50109 compli 1035 2 BW HL JP50110 compli 1210 4 BW HL JP50118 compli 1215 4 BW HL JP50119 compli 1225 4 BW HL JP50120 compli 1225 2 BW HL JP50121 compli 1235 2 BW HL JP50122 compli 1525 4 C1 HL JP50123 compli 1535 4 C1 HL JP50124 compli 1555 4 C5 HL JP50125 compli 1...

Страница 17: ... 2857 HL 2 610ECP Highlogo 2 25 P Highlogo 2 25 P Highlogo 2 46 P Highlogo 2 46 P Highlogo 2 610 P Beispiel 40 4 min Betrieb 6 min Pause Spieldauer 10 min Example for 40 4 min operation and 6 min rest Cycle duration 10 min Exemple 40 4 min de service et 6 min de pause Durée du jeu 10 min Esempio 40 4 min di funzionamento 6 min di pausa durata del ciclo 10 min Przykładowo 40 4 min pracy i 6 min prz...

Страница 18: ...Compli 1000 Compli 1200 18 ...

Страница 19: ...Compli Sensor 19 ...

Страница 20: ...HighLogo 2 610 ECP 1 20 ...

Страница 21: ...HighLogo 2 610 ECP 2 21 ...

Страница 22: ...HighLogo 2 00 P 2 610 P 1 22 ...

Страница 23: ...HighLogo 2 00 P 2 610 P 2 23 ...

Страница 24: ...LMT9 JP50518 Hilfssch Baustein 11 DILT XHI11 Auxiliary switch 1 1 DILT XHI11 JP50519 Pumpe Pump 10 4 BWE 4 m JP50470 10 4 BWE 15 m JP50584 10 4 JP50469 15 4 JP48824 25 4 JP48825 25 2 JP48826 35 2 JP48827 Rückschlagklappe Reflux valve JP50566 Reduzierstück DN 150 DN 100 Reducer DN 150 DN 100 JP48871 Doppelklappe Double flap JP46812 Klemmflansch Clamping flange JP43713 Basisplatte Base plate JP43714...

Страница 25: ...826 35 2 JP48827 Flansch Flange JP43706 Rückschlagklappe Reflux valve JP50566 Doppelklappe Duplex flap JP46812 Basisplatte Base plate JP43714 Dichtband Sealing tape JP47966 Niveauerfassung Level control JP47306 Dichtung Niveauerfassung Seal level control JP50479 Klemmflansch Clamping flange JP43713 Wartungsdeckel Service lid JP42798 Überschiebmuffe Collar JP46814 Steckdichtung D50xD59 Plug in seal...

Страница 26: ...P50448 Lagersatz Bearing set JP46724 Motorabdichtung Motor seals JP46806 Rotorwelle Rotor shaft 10 4 JP46761 15 4 25 4 JP50322 1010 4 BWE JP46801 Schraubensatz Screw set JP50450 Lagerschild Bearing housing JP43720 Dichtungssatz Seal set JP50449 Laufradschraube Impeller screw JP46803 Laufrad Impeller 10 4 JP47290 15 4 JP50320 25 4 JP50321 1010 4 BWE JP47290 1 2 3 4 5 6 7 8 9 10 ...

Страница 27: ...4 Rotorwelle Rotor shaft 25 2 JP48339 35 2 JP48340 Dichtungssatz Seal set JP46807 Wellenabdeckung Shaft cover JP47043 Lagerschild Bearing housing JP43726 Motorabdichtung Motor seals JP46806 Schraubensatz Screw set JP47291 Laufrad Impeller 25 2 JP48359 35 2 JP48360 Ölschraube Oil screw JP46046 a 10x O Ring 38x3 5 JP48109 b 10x O Ring 10x2 5 JP48088 1 2 3 4 5 6 7 8 9 10 11 12 b a ...

Страница 28: ...Pump Technical Services Limited Pump House Unit 12 Bilton Road Industrial Estate Erith Kent DA8 2AN Tel 01322 357 080 Website www pts jung co uk Email sales pts jung co uk ...

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