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8

Pump 

Troubleshooting

Below is a list of common problems 

and the probable causes:

Pump will not start:

  1.  No power to the motor. 

Check for blown fuse or open 

circuit break er.

  2.  Selector switch may be in the 

Off position.

  3.  Control circuit transformer 

fuse may be blown.

  4.  Overload heater on starter 

may be tripped. Push to reset.

Pump will not start and overload 

heaters trip:

 1. Turn off power and check 

motor leads with Megger or 

ohmmeter for possible ground.

  2.  Check resistance of motor 

wind ings. All 3 phases should 

show the same reading.

  3.  If no grounds exist and the 

motor windings check OK, 

remove pump from sump 

and check for clogged or 

blocked impeller.

Pump operates with selector 

switch in Hand position but will 

not operate in Auto position:

  1.  This indicates trouble in 

the float level control or the 

alternator relay.

  2.  Check the control panel.

Pump runs but will not shut off:

  1.  Pump may be air locked. Turn 

pump off and let set for several 

minutes, then restart.

  2.  Lower float control may be 

hung-up in the closed position. 

Check in sump to be sure con-

trol is free.

  3.  Selector switch may be in the 

Hand position.

Pump does not deliver proper 

capacity:

  1.  Discharge gate valve may 

be partially closed or 

partially clogged.

  2.  Check valve may be partially 

clogged. Raise level up and 

down to clear.

  3.  Pump may be running in wrong 

direction. Low speed pumps 

can operate in reverse di-

rec tion with out much noise 

or vibration.

  4.  Discharge head may be 

too high. Check total head 

with gauge when pump is 

operating. Total head is 

dis charge gauge pressure 

converted to feet plus vertical 

height from water level in 

sump to center line of pressure 

gauge in discharge line. Gauge 

should be installed on pump 

side of all valves. Multiply 

gauge pressure in pounds by 

2.31 to get head in feet.

  5.  If pump has been in service for 

some time and capacity falls 

off, remove pump and check 

for wear or clogged impeller.

Motor stops and then restarts 

after short period but overload 

heaters in starter do not trip:

  1.  This indicates heat sensors in  

the motor are tripping due to 

ex ces sive heat. Impeller may 

be par tial ly clogged giving a 

sustained overload but not  

high enough to trip overload 

heat er switch.

  2.  Motor may be operating out 

of liquid due to a failed level 

control. All Hydromatic

®

 

S3R  sub mers ible  motors 

can operate for extended 

periods out of water without 

burning up the winding, but 

the heat sensors give motor 

prolonged life by controlling 

winding temperature.

  3.  Pump may be operating on a 

short cycle due to sump being 

too small or from water  

re turn ing to sump due to a 

leaking check valve.

Содержание S3R

Страница 1: ...SUBMERSIBLE SOLIDSHANDLING PUMP ENGLISH PAGES 2 12 Installation and Service Manual For use with product built with Marathon motor NOTE To the installer Please make sure you provide this manual to the...

Страница 2: ...Pump is designed to be installed in a sump or wet location where drainage collects CALIFORNIA PROPOSITION 65 WARNING This product and related accessories contain chemicals known to the State of Calif...

Страница 3: ...also brings on the third pump in case of failure of either or both of the first two pumps Installing Sump Level Control Float Controls In either simplex duplex or triplex systems the lower or turn off...

Страница 4: ...e used but sew age may become septic and excessive solids may collect for the pump to handle A frequent pumping cycle is recommended for best op er a tion If an alarm system is used this con trol is u...

Страница 5: ...size the phase converter large enough for the amp draw specified on the motor nameplate not necessarily by motor horsepower The warranty on all three phase submersible motors is void if operated with...

Страница 6: ...n box When box is lifted off connection wires to motor will be exposed These wires may be burned but each wire is tagged with a metal marker giving wire number Cut the wires If the leads to the connec...

Страница 7: ...xpansion Use Permatex on plug threads Replacing Seals and Bearings 1 Drain all oil from motor chamber and seal chamber as described 2 Remove motor housing as de scribed 3 Remove bolts that hold seal c...

Страница 8: ...osed or partially clogged 2 Check valve may be partially clogged Raise level up and down to clear 3 Pump may be running in wrong direction Low speed pumps can operate in reverse di rec tion with out m...

Страница 9: ...9 Wiring Diagrams...

Страница 10: ...3 060000141 Seal Failure Wire Assy 1 14 079900002 Seal Housing 1 15 071450002 Bearing Housing 1 16 007400145 Rotor Shaft Assy 2 hp 230 1 60 1 077730135 Rotor Shaft Assy 2 hp 208 230 460 575 3 60 1 013...

Страница 11: ...3450 1 22 005170071 Capscrew SST 3 23 009750031 Retainer Ring 1 24 107430002 Bearing Housing 1 25 009200011 Upper Seal SC 1 26 005680071 Capscrew 4 27 005170081 Capscrew 4 28 24407C215 Stator 2 HP 230...

Страница 12: ...provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such service d to units that are not installed in accordance with...

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