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15 

3.

 

Put the shaft (9) in the motorgear  opening (6). Secure the shaft with  M8 screw with 
washers (14)

 

4.

 

Slide the spiral to the pipe. Mount the motorgear (6) on the pipe flange using M10x85 
screws (11) and M10 nuts with the washers (12); 

 

ATTENTION: The spiral should end in the middle of opening in the feeder (pic. 9). In case of the 
spiral being too long, cut it to proper length.

 

 

Pic. 9. Feeder’s spiral position.

 

 

Fuel dosing is done automatically. Feeder operation is cyclic and is operated by outer controller. 
Feeder  should  be  positioned  at  maximum  45º  angle  in  relation  to  the  floor.  Flexible,  antistatic 
polyurethane pipe must not be directed vertically above the pouring chimney of burner, but at least 
30 cm away from it. In case of pipe overheating (back burning) or its melting, pellet fuel will not 
be falling onto burner. Lack of fuel supply will cause burning off. It prevents against spreading fire 
on fuel hopper and on the rest of boiler room.

 

NOTE: Before starting the burner, fill the hopper with pellets and fill the feeder until pellets will start 
falling into the burner.

 

 

 

3.5.

 

 STB protection

 

In case when oven or boiler does not have its own STB protection, a thermostat with a capillary on 
clips is added to the  set. Capillary  sensor  should be permanently mounted in  water  coat of the 
boiler. After reaching critical (95oC) temperature of boiler, fuel feeder is cut off. In case of restarting 
the burner the  switcher on cover  should be reset, before that the cause of switching off due to 
boiler overheating should be checked, assessed and right steps to solve the cause of the problem 
should be taken.

 

 

3.6.

 

 Boiler temperature sensor

 

Burner  is  provided  together  with  boiler  temperature  sensor.    Its  task  is  to  control  firing  up  and 
burning off process in burner. 

It does not refer to burner version destined for bakery ovens.

 

 

 
 

 

 

Содержание M-line M350

Страница 1: ...1...

Страница 2: ......

Страница 3: ......

Страница 4: ......

Страница 5: ...ttings 10 3 INSTALLATION 11 3 1 Chimney 11 3 2 Boiler oven 11 3 3 Fuel hopper 14 3 4 External feeder 14 3 5 STB protection 15 3 6 Boiler temperature sensor 15 4 BURNER AND FEEDER ASSEMBLY 16 4 1 Insta...

Страница 6: ...ectrical scheme of PellasX controller 26 9 2 Electrical scheme of M350 M500 burners 26 10 REPORTS 27 10 1 First start up report 27 10 2 Inspection report 28 11 LIST OF PICTURES AND TABLES 29 12 NOTES...

Страница 7: ...vices to shocks Improper loading unloading and transportation throwing rapture sliding crushing with other heavy goods can be a cause of damage to the product In case of damage of the packaging or pro...

Страница 8: ...or usage in all types of ovens or heating boilers In case when exchange of burner is done in an old boiler then it is not necessary to make changes in existing installation Firing up sustaining fire a...

Страница 9: ...e equipped in best quality parts available on the market The product which you have at your disposal is the highest quality most technologically advanced burner available on the market Using oat fuel...

Страница 10: ...kg 18 1 17 5 HW 19 5 2 Sulphur 0 04 1 0 08 Nitrogen 0 3 1 0 3 Chlorine 0 02 1 0 03 Dust collected 2 3 Additives facilitating pressing 2 8 4 Ash melting temperature Not specified Not specified Arsenic...

Страница 11: ...nks to the three section feedeng chamber Hybrid Drive System supplying fuel and air in a synchronized manner while reducing power consumption Automatic start after power failure with memory of the las...

Страница 12: ...pump service YES YES Mixer service YES YES Buffer service YES optional YES optional Additional feeder service silo YES optional YES optional Room temperature sensor YES optional YES optional Return te...

Страница 13: ...9 Pic 3 Dimensions of M350 burner Pic 4 Dimensions of M500 burner...

Страница 14: ...precize dose of fuel at a given burner power Moreover provides protec tion against flashback thanks to the three section feedeng chamber 3 Overpressure Combustion System Air is supplied into the combu...

Страница 15: ...ce referring to chimney duct should be taken from a professional company Strong wind too high or too low chimney have influence on efficiency of burner and its settings In such cases it is advised to...

Страница 16: ...12 Pic 6 Fixing of burner in the boiler Pic 7 Positioning of burner and direction of flame A H L Fix the burner with M10 screws length of the screw depends on boiler wall thickness...

Страница 17: ...EMPLARY MINIMUM DIMENSIONS OF RECTANGULAR FURNACE CHAMBER WIDTH A mm HEIGHT H mm MINIMUM LENGHT OF FURNACE CHAMBER L mm M350 445 500 1400 M500 500 600 1500 Table 6 Exemplary minimum dimensions of cyli...

Страница 18: ...urner Never pour the fuel hopper with damp ordisintegrating fuel It can cause difficulties in operation of burner burner blockade 3 4 External feeder Pic 8 Feeder s construction Fuel feeder connects f...

Страница 19: ...ner Lack of fuel supply will cause burning off It prevents against spreading fire on fuel hopper and on the rest of boiler room NOTE Before starting the burner fill the hopper with pellets and fill th...

Страница 20: ...ure that insulation plate 1 is put on furnace pipe Insert the burner s furnace 2 into the boiler s mounting hole and fix it with 4pcs M10 screws Because of high weight 170 200kg montage of the burner...

Страница 21: ...hould be made available by the seller Specification of fuels is shown in Table 1 Connect feeder to the control cabinet with electrical wire providing power to feeder see electrical scheme In case when...

Страница 22: ...ion all connections and joints with feeder should be checked Mounting screws which join burner with boiler should be checked as well as thermal seals between burner and boiler Burner is started up acc...

Страница 23: ...element Step 2 Take out highlighted plates Step 3 Pull highlighted element Step 4 While keeping the plate pulled take out plate marked in red Step 5 Release the element from step 3 Step 6 Repeate ste...

Страница 24: ...elements will not be removed Step 8 Take out side plates marked in red Step 9 Take out central plates marked in red Step 10 Clean the space under the grate Step 11 Mount back highlighted elements Ste...

Страница 25: ...months from installation date 12 months from installation date 18 months from installation date 24 months from installation date 30 months from installation date M350 M500 1 Basic 1 Extended 2 Basic 2...

Страница 26: ...s it can lead to an injury and disability It is forbidden to open boiler s door during operation of burner Opening the door of the boiler is allowed only after extinguishing the burner and disconnect...

Страница 27: ...nty for burner faults Also the guarantee is lost then 6 6 Guarantee Details in the GUARANTEE CARD attached to the User s Manual 7 SERVICE OF DEVICES 7 1 Photosensor Photosensor in a burner should be c...

Страница 28: ...to feeder pipe remove the spring from the pipe and remove the object which was the cause of breakdown Then the feeder should be assembled and checked For disassembling an assembling the feeder see sec...

Страница 29: ...n not be cancelled Reasons The most common reason of this breakdown is damage of thermo protection of a sensor which results in overheating of measuring part Despite burner cooling off the fault can n...

Страница 30: ...26 9 ELECTRICAL SCHEMES 9 1 Electrical scheme of PellasX controller See controller s user manual 9 2 Electrical scheme of M350 M500 burners Pic 16 Electrical scheme of M350 M500 burner...

Страница 31: ...27 10 REPORTS 10 1 First start up report Table 9 First start up report template...

Страница 32: ...28 10 2 Inspection report Table 10 First inspection report template...

Страница 33: ...Lifting eye 18 Pic 13 M350 M500 grate dismounting and mounting 20 Pic 14 Photosensor position 1 in M350 M500 burner 24 Pic 15 Igniters position in revision window 25 Pic 16 Electrical scheme of M350 M...

Страница 34: ...30 12 NOTES...

Страница 35: ...31 NOTES...

Страница 36: ...32...

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