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Troubleshooting list

7 Troubleshooting list

Faults and problems may still occur in spite of proper periodic maintenance. You will find the possible faults
divided into two categories (mechanical/ hydraulic or electrical) plus a short description below to help you
troubleshoot faults yourself.

7.1 Mechanical/ hydraulic fault

Fault

Cause

Possible solution

The pump does not
deliver any oil.

●

Pump is worn.

●

Oil supply blocked

●

The PTO is not on

●

The oil reservoir is empty

●

Have the pump replaced

●

Check the circuit

●

Switch on the PTO

●

Top up the reservoir

The pump produces too
much noise.

●

The oil level is too low.

●

The pump is worn.

●

The rpm is too high

●

Check the oil level

●

Have the pump replaced

●

Decrease the rpm

The cylinder does not
retract/extend or
retracts/extends too
slowly.

●

The pump does not deliver any or enough
oil

●

Seal is worn

●

Oil pressure too low

●

Check the oil flow

●

Have the seals replaced

●

Check the pressure setting

Cannot pull up the
container.

●

Rpm too low

●

The vehicle’s handbrake has been applied

●

The container is overloaded

●

Container load excessively in the front part

●

The installation does not build up any
pressure.

●

Increase the rpm

●

Disengage the handbrake in
good time

●

Reduce the load

●

Spread the load

●

Have the pressure checked

Cannot tip the container.

●

Rpm too low

●

The container is overloaded

●

The installation does not build up any
pressure.

●

Increase the rpm

●

Put the hook in a reclining
position

●

Have the pressure checked

The installation does not
build up any pressure.

●

The oil level is too low.

●

The pump is worn.

●

The overpressure valve is deranged.

●

Check the oil level

●

Have the pump replaced

●

Have the overpressure adjusted

Container securing
device does not work

●

The tipping frame is not in a straight
position.

●

The installation does not build up any
pressure.

●

Container chassis beams damages

●

Wrong container chassis beams.

●

Place all frames in a straight
and level position.

●

Have the pressure checked

●

Do not transport/move the
container

●

Do not transport/move the
container

The container cannot be
unlocked

●

The frames are not in a straight and level
position

●

The installation does not build up any
pressure.

●

Place all frames in a straight
and level position.

●

Have the pressure checked

Tab. 7-1 Mechanical / hydraulic faults list

Содержание Cargo Compact Series

Страница 1: ...76 504 66 99 4876NE Etten Leur NL info peetersgroup com English Cargo Compact Series Hook system types CC 130 CC 180 CC 190 and CC 210 OPERATOR S MANUAL REVISED VERSON 2 4 1 Store this document for fu...

Страница 2: ...2 2...

Страница 3: ...Landbouwmachines B V reserves the right to change parts at any time without prior or direct notification to the buyer The contents of this operator s manual may also be changed without prior notificat...

Страница 4: ...4 4...

Страница 5: ...Installation commissioning and maintenance must only be carried out by experience technicians As this concerns industrial equipment we assume it is installed and maintained by properly trained and edu...

Страница 6: ...6 6...

Страница 7: ...the machine 33 3 4 Using the machine 33 3 5 Pulling up and dropping off the container 34 3 6 Tipping the container 35 3 7 Safety symbols 35 3 8 Extreme situations 38 4 Function description 39 4 1 Pick...

Страница 8: ...ault 54 7 2 Electrical fault 55 8 System diagrams 56 8 1 Hydraulic system Compact 13000 56 8 2 Hydraulic system Compact 18000 57 8 3 Hydraulic system Compact 19000 58 8 4 Electrical system Compact 180...

Страница 9: ...ny hours in heavy duty conditions We understand that you are keen to start using your hook system but please take some time to first read these instructions carefully Every Peecon hook system is one o...

Страница 10: ...is length 5 720 mm 7 350 mm 7 850 mm Container hook height 1 450 mm 1 570 mm manually adjustable Trailer height 980 mm 1 280 mm Total width approx 2 350 mm approx 2 550 mm Length of container that can...

Страница 11: ...ntary specifications The hook system is made of hollow cold rolled steel elements Its construction is thus that the durability and rigidity of the hook system are optimised The hook system has a sound...

Страница 12: ...e suspension Spring cylinder point 1 6 Main elements The Peecon hook system consists of the modules listed and designated by their functional names in the following sections All modules are made of co...

Страница 13: ...Introduction Container securing device Change over unit Hinged frame Container securing device Change over unit Hinged frame 1 6 2 Frame 2 Fig 1 6 Cargo Compact 19000 21000 Fig 1 7 Cargo Compact 13000...

Страница 14: ...act 13000 18000 Fig 1 9 Cargo Compact 19000 21000 1 6 3 Frame 3 Hinged point frame 2 Hinged point frame 2 Hinged point frame 1 Hinged point frame 4 Hinged point frame 4 Cylinder point frame 4 Cylinder...

Страница 15: ...Cargo Compact 19000 21000 TIP Frame 4 has its own loose function to optimise pulling on and dropping off Frame 4 is also referred to as the tower Hook with anti release safety Hook with anti release s...

Страница 16: ...Cargo Compact 13000 18000 Springs Cylinder rod 1 6 5 Axle suspension Fig 1 13 Cargo Compact 19000 21000 Rocker point Tandem Brake system hydraulic ADR axle 120 8 g ADR axle 150 10 g ADR axle 150 10 g...

Страница 17: ...fully lower the support after uncoupling so that a leak can never cause it to drop any further This may lead to dangerous situations 1 6 6 Support The entire Cargo Compact line has a manual support T...

Страница 18: ...ely immediately order a new one from your dealer or the manufacturer under article number 305 130 004 501 1 6 8 Towing eye A towing eye serves to enable the trailer to be attached to the tractor Here...

Страница 19: ...ectrohydraulic operation features sensors for more user friendly operation These sensors read the status of the change over system If any of these sensors breaks down the change over system will no lo...

Страница 20: ...act 19000 21000 This change over system was designed in order to create an extra connection between the trailer and the container The unit is always located on the rear of the hook system of frame 2 F...

Страница 21: ...pressure PSI Tech max air pressure Bar Tech max speed km h 13000 18000 Goodyear 435 50R19 5 160J 130 9 100 Goodyear 455 40R22 5 Alliance 560 45R22 5 152D 58 4 65 19000 21000 380 Alliance 560 60R22 5...

Страница 22: ...eight down Functions 2a and 8 indicated in bold only apply to the Cargo compact 19000 21000 1 6 12 Electric control terminal The Cargo Compact 13000 is the only version in this series that features th...

Страница 23: ...pid dropping off tipping function On Off Operate only the hook Backwards Forwards Lock the container On Off Axle block On Off Rotating beacon On Off Extra function Bumper Extend Retract Driving height...

Страница 24: ...TIP Offers suggestions and advice to help you carry out certain work more easily or more handily NOTE Where left right front and rear are used in this text they should be considered as when viewed fro...

Страница 25: ...a table with the relevant information is shown below Fig 1 25 Peecon machine identification plate Item Tyre type 1 Manufacturer s contact details 2 Series number identification number 3 Year of manufa...

Страница 26: ...es may be installed later provided that this is done by the manufacturer or by the dealer in accordance with the manufacturer s assembly and inspection instructions No changes to the machine as a resu...

Страница 27: ...rd This section presents some container options that are available for the HS13000 18000 and the HS19000 21000 The container bracket must always be equal The distance from the floor to the centre of t...

Страница 28: ...28 28 Making your machine ready for use Tab 2 2 Accessible for the Cargo Compact 19000 21000 Tab 2 3 Available for the entire Cargo Compact series...

Страница 29: ...ectly Make sure that no cargo can blow or fall from the container Check that the axle interlocking facility has been fully retracted Check that there are no people within the hook system s work range...

Страница 30: ...f with all systems and controls and their functions before working with them If you have to do this while working it will be too late Always check the working and road safety of the machine and tracto...

Страница 31: ...e machine behind a tractor This prevents hydraulic functions not working at all or working incorrectly Check the direction of rotation and rpm chosen for the power take off shaft before switching on t...

Страница 32: ...ot be any people behind the vehicle while pulling up dropping off a container or while tipping No unauthorised personnel are allowed to be between parts of the system when it is in a raised position a...

Страница 33: ...l the safety and protection facilities have been installed as instructed and are closed Wear tightly fitting clothes Loose clothing increases the risk of it being caught by and wound around a turning...

Страница 34: ...eight must be considered This depends on the vehicle height plus the container height and length Pay specific attention to overhead power lines Always make sure that there is a stable and straight sur...

Страница 35: ...le tipping a container as this would cause the container to slide out of the securing device Before driving off again make sure that the container has been lowered completely from its tipped position...

Страница 36: ...ue 310 Nm Tighten the wheel nuts and check the tyre pressure after the first machine hour and then every 25 machine hours Fig 3 5 WARNING Never tip the hook system on a slope The hook system may toppl...

Страница 37: ...its extreme forward or backward position so as to properly energize the function Fig 3 10 Note Make sure that while pulling up or dropping off container the buckle cylinder has been retracted complet...

Страница 38: ...being damaged and brittle fractures in the steel structure If you work at temperatures lower than the recommended temperature the maximum load that can be lifted is lower than what is normally allowe...

Страница 39: ...1 6 12 1 6 13 for the controls The 18T 19T and 21T versions can all be operated hydraulically 5 Place the hook in its backwards position by operating the tipping cylinder when in its backwards positio...

Страница 40: ...of the guide rollers You are not allowed to buckle the tower and continue placing the container on the chassis in a straight movement until the container has just passed the guide rollers DANGER Do no...

Страница 41: ...rom being released from the chassis while driving 16 Completely switch off the axle blocking facility 17 Switch off the PTO 18 Before driving check that the container has been locked onto the vehicle...

Страница 42: ...firm 2 Apply the tractor s hand brake 3 Switch on the PTO 4 Check the overhang of the container an excessively large overhang will result in the rear end of the container hitting the ground while tipp...

Страница 43: ...ck onto the chassis 11 Switch off the PTO 12 Lock the container door s 13 Remove any remaining cargo from the container which might endanger other traffic 14 The vehicle is ready for transport now Fig...

Страница 44: ...f procedure approx 3 times the vehicle length 2 Apply the tractor s hand brake 3 Switch on the PTO 4 Block the rear axle by activating the axle interlocking cylinders 5 Use the adjusting mechanism to...

Страница 45: ...to correct the hook height a bit by extending or retracting the small or large cylinders 12 The container has now been placed now drive the vehicle to a safe location 13 Fully retract the large cylind...

Страница 46: ...This operator s manual concerns the use of the machine in the state in which it was marketed excluding any components added and or modifications implemented by the end user at a later date Any conver...

Страница 47: ...for types 13000 and 18000 differs from that for types 19000 and 21000 You can see the two different models here Fig 5 5 On the Compact 19000 and 21000 First tip the hook system up and then place the...

Страница 48: ...he recommended lubrication points are lubricated and that no oil and or grease can spill into the local environment Oil and grease that drain into the soil pollute the environment 5 3 Daily inspection...

Страница 49: ...first six weeks after commissioning the installation since the paint may still have not hardened to its full strength When cleaning the machine always make sure not to apply the jets of steam or press...

Страница 50: ...een the surfaces of the brake discs brake pads and brake drum This will negatively affect the brakes If this does happen disassemble the brake system and clean it using the designated detergents Alway...

Страница 51: ...ants Make sure that you can guarantee that all the lubrication points below are lubricated and that no oil and or grease can spill into the local environment Oil and grease that drain into the soil wi...

Страница 52: ...hat no oil and or grease can spill into the local environment Oil and grease that drain into the soil will pollute the environment Item Type of lubrication point Number x present 1 Expander cam 4 2 Br...

Страница 53: ...his value is expressed as l min This value indicates the oil volume per time unit Torque The force required to tighten the bolt Danger zone The zone around the machine to which access is prohibited to...

Страница 54: ...ner is overloaded Container load excessively in the front part The installation does not build up any pressure Increase the rpm Disengage the handbrake in good time Reduce the load Spread the load Hav...

Страница 55: ...to test the cables Replace the switch Have the sensor replaced Container securing device does not work The tipping frame is not in a straight position No voltage on the operation Break in the signal c...

Страница 56: ...I III IV V 56 System diagrams 8 System diagrams 8 1 Hydraulic system Compact 13000 I Container lock optional II Axle block III Buckling cylinder large IV Tipping cylinder small V Rear loading door opt...

Страница 57: ...I IV V VI 57 System diagrams 8 2 Hydraulic system Compact 18000 I Container lock optional II Axle block III Buckling cylinder large IV Tipping cylinder small V Rear loading door optional VI Pre select...

Страница 58: ...V V VI 58 System diagrams 8 3 Hydraulic system Compact 19000 I Container lock optional II Hydraulic springs III Buckling cylinder large IV Tipping cylinder small V Rear loading door optional VI Pre se...

Страница 59: ...4 Buckle slide cyl up 5 Buckle slide cyl down 6 Axle block off 7 Axle block on 8 lock off 9 lock on 10 Rotating beacon 11 Rear loading door 12 Rear loading door 13 Lamp released 14 15 16 17 18 19 20 2...

Страница 60: ...down 8 Springs up 9 Springs down 10 Axle block 11 Axle block lamp 12 Driving height lamp 13 Rotating beacon 14 Lamp released 15 High speed 16 High speed 17 Work lamp 18 19 20 12V 21 12V 22 12V 23 Ear...

Страница 61: ...8 6 Electrical system Pin Wire colour Function L Yellow Left hand indicator 54G Blue 12V 31 White Earth R Green Right hand indicator 58R Brown Right hand light 54 Red Brake light 58L Black Left hand...

Страница 62: ...62 62 System diagrams 8 7 Notes...

Страница 63: ...63 63 System diagrams...

Страница 64: ...Peeters Landbouwmachines B V Tel 31 0 76 504 66 66 Munnikenheiweg 47 www peetersgroup com Fax 31 0 76 504 66 99 4876NE Etten Leur NL info peetersgroup com...

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