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Frame Gusset Installation

Position the Frame Gusset (Item #1) behind the Rear Frame Bracket & Lower Right Frame Bracket aligning the bolt
holes of the Frame Gusset to the top bolt holes of those on the Rear Frame Bracket & Lower Right Frame Bracket.
Refer to Figure A.

Secure the Frame Gusset by using (3) 3/8”-16 x 1” Carriage Bolts (Item #2) and (3) 3/8”-16 Ny-Flange Lock Nuts
(Item #3). Refer to Figure B.

For

Engine Driven Units

, only the top Frame Gusset is needed and will be fully secured during this step.

For

, a second Frame Gusset needs to be installed below the top Frame Gusset. Repeat the same

PTO-X Drive Units

procedures for the second bottom Frame Gusset. Refer to Figure A & Figure B. The Frame Gussets for the

PTO-X

Drive Units

will be fully secured during the PTO Mount Arm Installation on page 11.

Note:

Some parts and part features have been hidden from view for visual clarity. The total amount of components

needed for each specific Drive will be specified in Figure B within their respective Drive Specification.

Figure A

Figure B

Fully Secure Top Frame Gusset
for Engine Drive Units

Additional component for
PTO-X Drive Units

PTO-X

Engine Drive

Содержание 22651201

Страница 1: ...ON SYSTEM MODEL YEAR 2020 Newer Z Master 4000 Series 60 DECK 22651201 PTO X 22651202 Briggs Stratton 6 5HP V P P P PECO PECO PECO PECO PECO PECO P P P P P P P P PECO PECO R R R MANUAL PART Q0581 Initi...

Страница 2: ...tion System 49 IV MAINTENANCE 50 Maintenance Checklist 50 Lubrication 50 V PARTS AND SERVICE 50 Parts And Service Information 50 Torque Specifications 51 Troubleshooting 52 SAFETY 1 Read the operator...

Страница 3: ...ED This symbol is used to call attention to safety precautions that Should be followed by the operator to avoid accidents When you see this symbol carefully read the message that follows and heed its...

Страница 4: ...rate manufacturer warranties and those companies must be contacted directly to file a warranty claim Briggs Stratton https www briggsandstratton com na en_us support warranty html 2 UNAPPROVED ALTERAT...

Страница 5: ...n clean up The blower mounted on the right side of the unit uses a belt and gearbox system from the engine PTO shaft Drive train protection comes through belt slippage The blower draws grass clippings...

Страница 6: ...ing an arbor press or equivalent During installation opposite bearing inner race must be supported or bearing damage may occur Refer to Figure D Once the Engine Pulley Bushing is installed reattach th...

Страница 7: ...e Figure A Once removed align the Rear Frame Bracket Item 1 to the mower s rear bumper bolt holes Secure the Rear Frame Bracket by using 4 5 16 18 x 1 Carriage Bolts Item 2 4 5 16 18 Ny Flange Lock Nu...

Страница 8: ...the Lower Rt Frame Bracket by using 2 3 8 16 x 1 Carriage Bolts Item 3 and 2 3 8 16 Ny Flange Lock Nuts Item 4 Refer to Figure B Finally secure the 2 far right bolt holes of the Lower Rt Frame Bracket...

Страница 9: ...and 2 3 8 16 Ny Flange Lock Nuts Item 4 Refer to Figure A Next align the 2 right most bolt holes of the Upper Rt Frame Bracket between the mower s ROPS Finally secure the right side of the Upper Rt Fr...

Страница 10: ...cured during this step For a second Frame Gusset needs to be installed below the top Frame Gusset Repeat the same PTO X Drive Units procedures for the second bottom Frame Gusset Refer to Figure A Figu...

Страница 11: ...ure B below Position the Mount Arm Bottom Bracket Item 2 to the lower center set of bolt holes Secure the Mount Arm Bottom Brkt relatively loose by using 1 3 8 16 x 1 Carriage Bolts Item 3 1 3 8 16 x...

Страница 12: ...5 Refer to Figure C Figure D below Figure C Place the Receiver Tube Assembly Item 1 between the Top Bottom Mount Arm Brackets see Figure E Position the Receiver Tube Assy back onto the tab of the Moun...

Страница 13: ...e Figure A Repeat the same procedures for the installation of the Left Main Frame Leg Item 2 Note Some parts and part features have been hidden from view for visual clarity Figure A Main Frame Assembl...

Страница 14: ...Mount Arm Assembly is installed and secured to the mower assemble the Drive Assembly P A2061_02 Belt Guard Assembly P A2069_02 Idler Mount Assembly P A2067_02 First attach the Belt Guard Assembly P A...

Страница 15: ...t B Item 2 and 2 3 8 16 Ny Flange Lock Nuts Item 3 Refer to Figure B Leave Bolts Loose Note Orientation of bolts A B Next secure the Idler Mount Assembly P A2067_02 to the Belt Guard Assembly P A2069_...

Страница 16: ...ndle clockwise until tight Next feed the AK77 Belt P M0318 between the Belt Guard and the Idler Mount Assembly Place belt around the Engine Drive Pulley on the underside of the mower While one person...

Страница 17: ...Nuts Item 3 Once secured adjust the Outer Engine Mount Tube positioning by moving it to the right until the right edge protrudes no more than 2 1 2 from the side of the Rear Frame Bracket Once adjuste...

Страница 18: ...Jam Nut Thread 1 Jam Nut Onto Each 5 16 18 Bolt Figure B Figure D Threaded Boss Blower Cone Tab Figure C Blower Cone Figure E Engine Drive Assembly Installation Engine Driven Unit Instructions First...

Страница 19: ...part features have been hidden from view for visual clarity This Exhaust Diverter P J0251 is used to divert the exhaust directly away from the mower to prevent any damage that may occur Position and...

Страница 20: ...eck Align the bolt holes of the Deck Baffle with the bolt holes on the deck and secure the Deck Baffle using 2 3 8 16 x 1 Carriage Bolts Item 2 1 2 3 8 16 Ny Flange Lock Nuts Item 2 2 1 5 16 18 x 3 4...

Страница 21: ...deflector and deck as shown in Figure A Insert 1 Boot Rod Item 3 through the Boot Plate discharge chute deflector and deck mount tabs Secure the Boot Rod using 1 Hair Pin Clip Item 4 3 See Figure A a...

Страница 22: ...Frame Use 1 3 8 16 Flange Nut On The Inside Of The Grass Container Figure A Figure B Figure C Fasten the Ball Joint P K1442 to the end of the Latch Rod P A2107 Thread 1 5 16 24 Hex Nut P K1444 all the...

Страница 23: ...the functionality of the dump mechanism pull the Lift Handle away from the unit and lift upward The Door of the Box Assembly should open and the Box should pivot clockwise towards the ground Dump Mec...

Страница 24: ...Inlet Item 3 Slide Inlet Item 3 Inlet Ring Item 1 against inlet hole and align four holes Fasten Inlet Ring Item 1 bottom holes using 2 5 16 IT Tooth Lock Washers Item 4 2 5 16 18 x 1 2 HHCS Item 6 Se...

Страница 25: ...let Make sure both ends are securely fastened by tightening the Hose Clamp and rotating the Inlet Snap Fastener towards the hose to lock in place Lower Hose To Blower Cone Installation Slide a Hose Cl...

Страница 26: ...er to Figure A to the PTO Rocker Switch See Figure E on Page 28 for complete Wiring Diagram Then position the PTO Switch Mount onto the panel Right of the Operator s seat Refer to Figure B Note the lo...

Страница 27: ...ill allow the Wire Harness to come into contact with the PTO Belt Finally route the Wire Harness back towards the rear of the mower positioning the Wire Harness under the Right Frame Bracket Lower The...

Страница 28: ...Installation Continued Figure E WIRE HARNESS P0298 JUMPER 1 JUMPER 2 JUMPER 3 Note Select the Jumper that fits your mower s clutch connection and connect it to the Wire Harness Connector Jumper CONNEC...

Страница 29: ...outward away from the side of the mower Secure the Throttle Mount Plate Assy to the ROPS by using 2 3 8 16 Ny Flange Lock Nuts Item 4 Refer to Figure A With the Throttle Cable Kit facing back towards...

Страница 30: ...e Assembly See Figure D Finally place the Throttle control lever into the STOP position Rotate the Engine s throttle lever to the STOP position Thread the wire end of the Throttle Cable into the Engin...

Страница 31: ...lace First place the Impeller Blade over the engine shaft Slide the Taper Lock Bushing 6 onto the engine shaft and into the Impeller Blade aligning the non threaded holes of the Taper Lock Bushing to...

Страница 32: ...1 2 13 Nyloc Nut Item 3 9 One set of 3 8 fasteners in the front right and one set of 3 8 fasteners in the rear behind the caster See Figure A Figure B Insert 2 Weights Item 2 Into the Weight Bracket...

Страница 33: ...Nut Item 3 9 One set of 3 8 fasteners in the front right and one set of 3 8 fasteners in the rear behind the caster See Figure A Figure B Insert 2 Weights Item 2 Into the front of the Quad Weight Brac...

Страница 34: ...34 A2067_02 Idler Mount Assembly A2092 Idler Arm Assembly PTO X PTO X...

Страница 35: ...35 A2058 Gearbox Sub Assembly PTO X...

Страница 36: ...36 A2059_01 Clutch Sub Assembly PTO X...

Страница 37: ...37 A2057_01 Drive Assembly Exploded Parts View PTO X...

Страница 38: ...38 A2060_01 Mounted Drive Assembly PTO X...

Страница 39: ...39 A2039_02 Base Drive Assembly PTO X...

Страница 40: ...40 A2061_02 Drive Assembly 4 Blade Impeller PTO X...

Страница 41: ...41 A639 Briggs Stratton 6 5HP Vanguard Engine Drive Assembly Engine Drive...

Страница 42: ...42 A2100 6512 Box Assembly Standard Model Exploded Parts View...

Страница 43: ...43 A2226 6512 Box Assembly Base Model Exploded Parts View...

Страница 44: ...44 A2226 6512 Box Assembly Base Model Exploded Parts List...

Страница 45: ...45 A2107 Latch Rod Assembly...

Страница 46: ...46...

Страница 47: ...47...

Страница 48: ...cal Service Center for replacement decals Part R1054 Important Hose Wear Part R1051 Warning Hearing Protection Part R1069 Warning Turn Off Blower Part R2007 Danger Never Use Hands Part R2008 Danger Ro...

Страница 49: ...cutting heights Remove and mulch no more than 2 of grass length with each mowing Experts recommend not cutting off more than 1 3 of the grass blade length at any given time Mow twice at different hei...

Страница 50: ...re the next use Any replacement component installed during repair shall include the component s current safety decal specified by the manufacturers to be affixed to the component 3 Under normal usage...

Страница 51: ...51...

Страница 52: ...n bags are too full Low engine speed Grass is too wet Grass is too long Ground speed is too fast Worn belt Loose belt Dump more frequently Always operate collection system at full throttle Cut grass w...

Страница 53: ...53 Notes...

Страница 54: ...CO PECO PECO PECO PECO PECO P P P P P P P P PECO PECO R R R New PECO Inc 10 Walden Dr Arden North Carolina 28704 Phone 1 800 438 5823 828 684 1234 Fax 828 684 0858 Email peco lawnvac com Website www l...

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