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9

O

pera

tIO

n

1

2

3

1

4

5

6

7

7) 

Set the down slope at 5 seconds

You are now ready to weld. The above settings are a guide and you 
should adjust to suit the job you are welding if you are unfamiliar 
with the machine try to adjust only one parameter at a time so you 
become familiar with its effect.

7.0 Fault Finding

MMA welding problem

Description

Possible cause

Remedy

Gas pockets or voids 

in weld metal (porosity)

(a) Electrodes are damp
(b) Welding current is 

too high.
(c) Surface impurities 

such as oil, grease, 

paint, etc

(a) Dry 

electrodes 

before use
(b) Reduce 

welding 

current
(c) Clean 

joint before 

welding

Description

Possible cause

Remedy

Crack occurring in 

weld metal soon after 

solidification.

(a) Rigidity of joint.

(b) Insufficient throat 

thickness.
(c) Cooling rate is too 

high.

(a) Redesign 

to relieve 

weld joint 

of severe 

stresses or 

use crack 

resistance 

electrodes.
(b) Travel 

slightly 

slower to 

allow greater 

build up in 

throat.
(c) Preheat 

plate and 

cool slowly.

A gap is left by failure 

of the weld metal to fill 

the root of the weld

(a) Welding current is 

too low.
(b) Electrode too large 

for joint.

(c) Insufficient gap

(d) Incorrect sequence

(a) Increase 

welding 

current
(b) Use 

smaller 

diameter
electrode.
(c) Allow 

wider gap
(d) Use 

correct build-

up sequence

Portions of the weld 

run do not fuse to the 

surface of the metal or 

edge of the joint.

(a) Small electrodes 

used on heavy cold plate
(b) Welding current is 

too low
(c) Wrong electrode 

angle
(d) Travel speed of 

electrode is too high
(e) Scale or dirt on joint 

surface

(a) Use 

larger 

electrodes 

and preheat 

the plate
(b) Increase 

welding 

current
(c) Adjust 

angle so the 

welding arc 

is directed 

more into the 

base metal
(d) Reduce 

travel speed 

of electrode
(e) Clean 

surface 

before 

welding.

Содержание XTT-182 DV

Страница 1: ...Operator Manual ISSUE 1 XTT 182 DV...

Страница 2: ...maintenance this equipment should provide years of reliable service All our systems conform to ISO9001 2008 and are independently audited by NQA The entire product range carries the CE mark and is co...

Страница 3: ...3 Input and grounding connection 6 5 4 Output Polarity Connections 7 5 5 Torch Installation 7 5 6 Work return lead connection 7 6 0 Operation 7 6 1 MMA Welding guide 7 6 2 Basic TIG welding guide 7 7...

Страница 4: ...ealth FUMES AND GASES can be hazardous Keep your head out of the fumes Do not breathe the fumes If inside ventilate the area and or use local forced ventilation at the arc to remove welding fumes and...

Страница 5: ...g Wear approved ear protection if noise level is high Shielding gas cylinders contain gas under high pressure CYLINDERS can explode if damaged Protect compressed gas cylinders from excessive heat mech...

Страница 6: ...commend you retain the packaging until the machine has been fully installed and tested incase it has been damaged in transit and has to be returned to the re seller 5 2 Location Be sure to locate the...

Страница 7: ...of slow cooling from high temperatures is enbrittlement For this reason it is absolutely essential to keep manganese steel cool during welding by quenching after each weld or skip welding to distribu...

Страница 8: ...teel Pure Argon Stainless steel Pure Argon Nickel alloy Pure Argon Copper Pure Argon Titanium Pure Argon Machine setup for TIG welding DC TIG welding 1 Connect the torch to the connection and the gas...

Страница 9: ...Cooling rate is too high a Redesign to relieve weld joint of severe stresses or use crack resistance electrodes b Travel slightly slower to allow greater build up in throat c Preheat plate and cool sl...

Страница 10: ...d current Weld bead too small or insufficient penetration or ripples in bead are widely spaced apart Travel speed too fast Reduce travel speed Weld bead too wide or excessive bead build up or excessiv...

Страница 11: ...off d Have a qualified service engineer repair the connection Maximum output welding current cannot be achieved with nominal mains supply voltage Defective control circuit Have a qualified service en...

Страница 12: ...www parweld com FAULT FINDING 12...

Страница 13: ...Fitted with 5 8 BSP inlet connections Stock Code Description Maximum Outlet Pressure E700140 Argon Preset Regulator 3 0 Bar E700141 Argon Indicator Regulator 3 0 Bar E700113 1 Gauge Argon 30 lpm flow...

Страница 14: ...www parweld com 14 PRO26 and PRO26FX Air Cooled PRO Grip MAX TIG Welding Torch B 2 3 11 12 13 4 5 10 9 7 6 8 14 15 16 C D E A 1 18 17 1 A F G H I J 1 A K L ACCESSORY...

Страница 15: ...Code Description H 45V29 Gas Lens Body 0209 0 5mm Bore 45V24 Gas Lens Body 0409 1 0mm Bore 45V25 Gas Lens Body 1 169 1 6mm Bore 45V26 Gas Lens Body 3 329 2 4mm Bore 45V27 Gas Lens Body 1 89 3 2mm Bore...

Страница 16: ...d to ensure material contents as per the list below Cadmium 0 01 by weight Lead 0 1 by weight Mercury 0 1 by weight Hexavalent chromium 0 1 by weight Polybrominated biphenyl s pbbs 0 1 by weight Polyb...

Страница 17: ...no other warranty express or implied This warranty is exclusive and in lieu of all others including but not limited to any warranty of merchantability or fitness for any particular purpose Limitation...

Страница 18: ...Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ tel 44 1299 266800 fax 44 1299 266900 www parweld com info parweld co uk...

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