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4

1.0 Safety precautions

eleCtrIC SHOCK can kill.

Touching live electrical parts can cause fatal shocks or severe burns. 
The electrode and work circuit is electrically live whenever the output 
is on. The input power circuit and machine internal circuits are also 
live when power is on. In semiautomatic or automatic wire welding, 
the wire, wire reel, drive roll housing, and all metal parts touching the 
welding wire are electrically live. Incorrectly installed or improperly 
grounded equipment is a hazard.

Do not touch live electrical parts.

Wear dry, sound insulating gloves and body protection.

Insulate yourself from work and ground using dry insulating mats 
or covers big enough to prevent any physical contact with the work 
ground.

Additional safety precautions are required when any of the following 
electrically hazardous conditions are present: in damp locations 

or while wearing wet clothing; on metal structures such as floors, 

gratings, or scaffolds; when in cramped positions such as sitting, 
kneeling, or lying; or when there is a high risk of unavoidable 
or accidental contact with the work piece or ground. For these 
conditions, use the following equipment in order presented: 1) a 
semiautomatic DC constant voltage (wire) welder, 2) a DC manual 
(stick) welder, And, do not work alone!

Disconnect input power before installing or servicing this equipment. 
Lockout/tagout input power according to Safety Standards.

Properly install and ground this equipment according to national and 
local standards.

Always verify the supply ground - check and ensure that input power 
cable ground wire is properly connected to ground terminal in the 
receptacle outlet.

When making input connections, attach proper grounding conductor 

first - double-check connections.

Frequently inspect input power cable for damage or bare wiring - 
replace cable immediately if damaged - bare wiring can kill.

Turn off all equipment when not in use.

Do not use worn, damaged, under sized, or poorly spliced cables.

Do not drape cables over your body.

If earth grounding of the work piece is required, ground it directly 
with a separate cable.

Do not touch electrode if you are in contact with the work, ground, or 
another electrode from a different machine.

Use only well-maintained equipment. Repair or replace damaged 
parts at once. Maintain unit according to manual.

Wear a safety harness if working above floor level.

Keep all panels and covers securely in place.

Clamp work cable with good metal-to-metal contact to work piece or 
worktable as near the weld as practical.

Insulate work clamp when not connected to work piece to prevent 
contact with any metal object.

Welding produces fumes and gases. Breathing these fumes and 
gases can be hazardous to your health.

FuMeS anD GaSeS can be hazardous.

Keep your head out of the fumes. Do not breathe the fumes.
If inside, ventilate the area and/or use local forced ventilation at the 
arc to remove welding fumes and gases.

If ventilation is poor, wear an approved respirator.

Read and understand the Material Safety Data Sheets (MSDS’s) and 
the manufacturer’s instructions for metals, consumable, coatings, 
cleaners, and de-greasers.

Work in a confined space only if it is well ventilated, or while wearing 

an air-supplied respirator. Always have a trained watch person 
nearby. Welding fumes and gases can displace air and lower the 
oxygen level causing injury or death. Be sure the breathing air is 
safe.

Do not weld in locations near de-greasing, cleaning, or spraying 
operations. The heat and rays of the arc can react with vapours to 
form highly toxic and irritating gases.

Do not weld on coated metals, such as galvanized, lead, or cadmium 
plated steel, unless the coating is removed from the weld area, the 
area is well ventilated, and while wearing an air-supplied respirator. 
The coatings and any metals containing these elements can give off 
toxic fumes if welded.

arC raYS can burn eyes and skin.

Arc rays from the welding process produce intense, visible and 
invisible (ultraviolet and infrared) rays that can burn eyes and skin. 

Sparks fly off from the weld.

Wear an approved welding helmet fitted with a proper shade of filter 

lenses to protect your face and eyes when welding or watching

Wear approved safety glasses with side shields under your helmet.

Use protective screens or barriers to protect others from flash, glare 

and sparks; warn others not to watch the arc.

Wear protective clothing made from durable, flame resistant material 

(leather, heavy cotton, or wool) and foot protection. Welding on 
closed containers, such as tanks, drums, or pipes, can cause them 

to blow up. Sparks can fly off from the welding arc. The flying sparks, 
hot work piece, and hot equipment can cause fires and burns. 

Accidental contact of electrode to metal objects can cause sparks, 

explosion, overheating, or fire. Check and be sure the area is safe 

before doing any welding.

Содержание XTM182i

Страница 1: ...Operator Manual ISSUE 1 XTM182i...

Страница 2: ...er maintenance this equipment should provide years of reliable service All our systems conform to ISO9001 2000 and are independently audited by NQA The entire product range carries the CE mark and is...

Страница 3: ...Changing drive roll sets 7 5 6 Welding wire installation 7 5 7 torch installation 8 5 8 Work return lead connection 9 5 9 Shielding gas connection 9 6 0 Operation 9 6 1 Feeding wire electrode 9 6 2 S...

Страница 4: ...manual Wear a safety harness if working above floor level Keep all panels and covers securely in place Clamp work cable with good metal to metal contact to work piece or worktable as near the weld as...

Страница 5: ...ect pacemakers Pacemaker wearers keep away Wearers should consult their doctor before going near arc welding gouging or spot welding operations NOISE can damage hearing Noise from some processes or eq...

Страница 6: ...A and adjusting welding voltage in MIG MAG Press down the knob in MIG MAG and the gas check function will be active 8 VOLTAGE AND ARC LENGTH INDICATOR 9 MMA ARCFORCE PRE SET INDICATOR 10 MIG MAG ELECT...

Страница 7: ...elected by connection of the torch cable to the or socket the front of the welder polarity This is the normal polarity for MIG welding with GAS 5 5 Changing drive roll sets 1 Turn off the power source...

Страница 8: ...eturn lead connection Insert the work return lead connector into the receptacle on the front panel of the machine and twist it clockwise until tightly secured Connect the earth clamp to the work piece...

Страница 9: ...rc goes out 5 When no more welding is to be done close valve on gas cylinder if used momentarily operate gun trigger to release gas pressure and turn off the machine NOTE These settings are guidelines...

Страница 10: ...types for high tensile steel cellulose types for welding large diameter pipes etc The range of electrodes dealt with in this publication will cover the vast majority of applications likely to be enco...

Страница 11: ...elding gas at regulator flow meter and or prevent drafts near welding arc Dirty welding wire Use clean dry welding wire Eliminate pickup of oil or lubricant on welding wire from feeder or liner Wire f...

Страница 12: ...ct or blocked liner Contact tip overheating Excessive cable kinking Erratic Wire Feeding or Arc Improper drive roll tension Improper drive roll size Worn drive rolls Incorrect or blocked liner Incorre...

Страница 13: ...hroud Spring 2 B1507 L H Tip Adaptor 3 ECO1501 Swan Neck c w Tip Adaptor Insulation Sleeve 4 ECO1502 One Piece Neck Insulation Sleeve 5 B2519 Hexagonal Fitting 6 B1515 ER Ergo Handle Location Body 7 B...

Страница 14: ...XP2024 12 40 Steel Liner 0409 0459 1 0mm 1 2mm x 13ft 4m XP2024 12 50 Steel Liner 0409 0459 1 0mm 1 2mm x 16ft 5m NI XP2024PC 12 30 Polyamide Copper Liner 0309 0459 0 8 1 2mm x 10ft3m XP2024PC 12 40 P...

Страница 15: ...pm flow E700123 2 Gauge Argon 30 lpm flow Flow Meters Features Designed from brass bar whilst the tube and cover are moulded from high quality polycarbonate to ensure high impact resistance and clarit...

Страница 16: ...0 5 Amps 90 105 11 140 Volts 14 7 14 9 15 9 17 Amps 62 100 125 155 Volts 13 5 17 19 5 20 3 Amps 80 110 130 140 Volts 14 17 19 5 20 3 Amps 80 110 130 140 Volts 14 17 19 5 20 3 Amps 62 83 100 120 Volts...

Страница 17: ...0 6 9 20 22 1 22 5 23 5 23 5 30 160 180 200 215 225 6 9 20 5 21 1 22 5 23 5 23 9 30 160 180 200 220 240 6 9 20 5 21 1 22 5 23 5 24 1 11 140 146 166 180 200 5 9 17 17 9 19 3 21 5 23 5 25 155 170 200 18...

Страница 18: ...to be compliant with the rohs directive with all homogeneous component parts being controlled to ensure material contents as per the list below Cadmium 0 01 by weight Lead 0 1 by weight Mercury 0 1 by...

Страница 19: ...ld to be defective Parweld makes no other warranty express or implied This warranty is exclusive and in lieu of all others including but not limited to any warranty of merchantability or fitness for a...

Страница 20: ...Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ tel 44 1299 266800 fax 44 1299 266900 www parweld com info parweld co uk...

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