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10

Using the selector button 13 toggle through the functions until the 

MMA light is illuminated

You can adjust he welding amperage using the knob (5) and the arc 

force using the knob (7)
Effects of MMA welding various materials

High tensile and alloy steels
The two most prominent effects of welding these steels are the 

formation of a hardened zone in the weld area, and, if suitable 

precautions are not taken, the occurrence in this zone of under-bead 

cracks. Hardened zone and under-bead cracks in the weld area may 

be reduced by using the correct electrodes, preheating, using higher 

current settings, using larger electrodes sizes, short runs for larger 

electrode deposits or tempering in a furnace.

Manganese steels
The effect on manganese steel of slow cooling from high 

temperatures is enbrittlement. For this reason it is absolutely 

essential to keep manganese steel cool during welding by quenching 

after each weld or skip welding to distribute the heat.

Cast iron
Most types of cast iron, except white iron, are weldable. White iron, 

because of its extreme brittleness, generally cracks when attempts 

are made to weld it. Trouble may also be experienced when welding 

white-heart malleable, due to the porosity caused by gas held in this 

type of iron.

Copper and alloys
The most important factor is the high rate of heat conductivity of 

copper, making preheating of heavy sections necessary to give 

proper fusion of weld and base metal.

Types of electrodes

Arc welding electrodes are classified into a number of groups 

depending on their applications. There are a great number of 

electrodes used for specialized industrial purposes which are not of 

particular interest for everyday general work. These include some 

low hydrogen types for high tensile steel, cellulose types for welding 

large diameter pipes, etc. The range of electrodes dealt with in this 

publication will cover the vast majority of applications likely to be 

encountered; are all easy to use and all will work on even the most 

basic of welding machines.

Metals being joined & electrode comments
Mild steel  
6013 ideal electrodes for all general purpose work. Features include 

outstanding operator appeal, easy arc starting and low spatter.

Mild steel  
7014 all positional electrode for use on mild and galvanized steel 

furniture, plates, fences, gates, pipes and tanks etc. Especially 

suitable for vertical down welding.

Cast iron 
99% nickel suitable for joining all cast irons except white cast iron

CO

ntr

O

lS

Stainless steel 
318l-16 high corrosion resistance. Ideal for dairy work, etc. On 

stainless steels.

TIG Welding guide

Using the selector button 13 toggle through the functions until the 

DC TIG  light is illuminated
You can adjust he welding amperage using the knob (5) and the arc 

force using the knob (7)

Tig welding cable connection
Connect the TIG torch to the - terminal and the work lead to the + 

terminal for direct current straight polarity. Direct current straight 

polarity is the most widely used polarity for DC TIG welding. It allows 

limited wear of the electrode since 70% of the heat is concentrated 

at the work piece. Connect the gas hose on the TIG torch to the gas 

outlet on the gas regulator. Move the selector switch on the front 

panel of the machine to the LIFT-TIG position. 

Torch starting in LIFT-TIG mode

Ensure the gas supply is switched on and gas is flowing from the 

front of the torch nozzle. Briefly contact the tip of the tungsten 

electrode down onto the work piece with the torch at around 70

0

 from 

vertical, lift the torch up from the work piece to draw out an arc. To 

prevent melting of the end of the tungsten so this in a smoth rapid 

movement
TIG welding guide ranges

7.0 Fault Finding

Содержание XTM182i

Страница 1: ...Operator Manual ISSUE 1 XTM182i...

Страница 2: ...er maintenance this equipment should provide years of reliable service All our systems conform to ISO9001 2000 and are independently audited by NQA The entire product range carries the CE mark and is...

Страница 3: ...Changing drive roll sets 7 5 6 Welding wire installation 7 5 7 torch installation 8 5 8 Work return lead connection 9 5 9 Shielding gas connection 9 6 0 Operation 9 6 1 Feeding wire electrode 9 6 2 S...

Страница 4: ...manual Wear a safety harness if working above floor level Keep all panels and covers securely in place Clamp work cable with good metal to metal contact to work piece or worktable as near the weld as...

Страница 5: ...ect pacemakers Pacemaker wearers keep away Wearers should consult their doctor before going near arc welding gouging or spot welding operations NOISE can damage hearing Noise from some processes or eq...

Страница 6: ...A and adjusting welding voltage in MIG MAG Press down the knob in MIG MAG and the gas check function will be active 8 VOLTAGE AND ARC LENGTH INDICATOR 9 MMA ARCFORCE PRE SET INDICATOR 10 MIG MAG ELECT...

Страница 7: ...elected by connection of the torch cable to the or socket the front of the welder polarity This is the normal polarity for MIG welding with GAS 5 5 Changing drive roll sets 1 Turn off the power source...

Страница 8: ...eturn lead connection Insert the work return lead connector into the receptacle on the front panel of the machine and twist it clockwise until tightly secured Connect the earth clamp to the work piece...

Страница 9: ...rc goes out 5 When no more welding is to be done close valve on gas cylinder if used momentarily operate gun trigger to release gas pressure and turn off the machine NOTE These settings are guidelines...

Страница 10: ...types for high tensile steel cellulose types for welding large diameter pipes etc The range of electrodes dealt with in this publication will cover the vast majority of applications likely to be enco...

Страница 11: ...elding gas at regulator flow meter and or prevent drafts near welding arc Dirty welding wire Use clean dry welding wire Eliminate pickup of oil or lubricant on welding wire from feeder or liner Wire f...

Страница 12: ...ct or blocked liner Contact tip overheating Excessive cable kinking Erratic Wire Feeding or Arc Improper drive roll tension Improper drive roll size Worn drive rolls Incorrect or blocked liner Incorre...

Страница 13: ...hroud Spring 2 B1507 L H Tip Adaptor 3 ECO1501 Swan Neck c w Tip Adaptor Insulation Sleeve 4 ECO1502 One Piece Neck Insulation Sleeve 5 B2519 Hexagonal Fitting 6 B1515 ER Ergo Handle Location Body 7 B...

Страница 14: ...XP2024 12 40 Steel Liner 0409 0459 1 0mm 1 2mm x 13ft 4m XP2024 12 50 Steel Liner 0409 0459 1 0mm 1 2mm x 16ft 5m NI XP2024PC 12 30 Polyamide Copper Liner 0309 0459 0 8 1 2mm x 10ft3m XP2024PC 12 40 P...

Страница 15: ...pm flow E700123 2 Gauge Argon 30 lpm flow Flow Meters Features Designed from brass bar whilst the tube and cover are moulded from high quality polycarbonate to ensure high impact resistance and clarit...

Страница 16: ...0 5 Amps 90 105 11 140 Volts 14 7 14 9 15 9 17 Amps 62 100 125 155 Volts 13 5 17 19 5 20 3 Amps 80 110 130 140 Volts 14 17 19 5 20 3 Amps 80 110 130 140 Volts 14 17 19 5 20 3 Amps 62 83 100 120 Volts...

Страница 17: ...0 6 9 20 22 1 22 5 23 5 23 5 30 160 180 200 215 225 6 9 20 5 21 1 22 5 23 5 23 9 30 160 180 200 220 240 6 9 20 5 21 1 22 5 23 5 24 1 11 140 146 166 180 200 5 9 17 17 9 19 3 21 5 23 5 25 155 170 200 18...

Страница 18: ...to be compliant with the rohs directive with all homogeneous component parts being controlled to ensure material contents as per the list below Cadmium 0 01 by weight Lead 0 1 by weight Mercury 0 1 by...

Страница 19: ...ld to be defective Parweld makes no other warranty express or implied This warranty is exclusive and in lieu of all others including but not limited to any warranty of merchantability or fitness for a...

Страница 20: ...Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ tel 44 1299 266800 fax 44 1299 266900 www parweld com info parweld co uk...

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