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3

Contents

 

Page

1.0   Safety Precautions 

4-5

2.0   Product Description 

5

3.0   Technical Specifications 

6

4.0   Installation 

6

 

4.1 Location 

6

 

4.2 Input and Grounding Connection 

7

5.0   Description of Controls 

 

and Torch Connections

6.0   Operation 

8

-

10

 

6.1 Use of Controls 

8

 

6.2 Language of Operation 

8

 

6.3 Process Selection 

8

 

6.4 MIG Welding Preparing the Machine 

9-10

7.0   Setting the Machine for Welding 

10-20

 

7.1 MIG Torch Selection 

10

 

7.2 MIG SYN - Synergic MIG Welding 

10-11

 

7.3 MIG MAN - Manual MIG Welding 

11

 

7.4 Remote Control MIG Torch 

11

 

7.5 MIG Welding Procedure 

12

 

7.6 MMA Welding 

12

 

7.7 TIG Welding 

12

       7.7.1 TIG Torch Selection 

12 

       7.7.2 TIG Torch Installation 

13 

       7.7.3 TIG Welding Setup 

13-15

       7.7.4 TIG Welding Guide 

15

       7.7.5 DC TIG Welding (No Pulse) 

15-16

       7.7.6 AC TIG Welding (No Pulse) 

16-17

       7.7.7 TIG Welding (With Pulse) 

17-18

7.8 Plasma Cutting  

18-19

      7.8.1 Setting Air Pressure  

18

      7.8.2 Preparing to Cut                        

18

      7.8.3 Mesh Cutting   

19

      7.8.4 Normal Cutting  

19

      7.8.5 Gouging   

19

      7.8.6 Torch Operation Logic  

19

7.9 Saving to Memory 

20

7.10 Process Switch 

20

8.0   Fault Finding 

21-25

 

8.1 MIG Welding Problems 

21-22

 

8.2 MMA Welding Problems 

23

 

8.3 TIG Welding Problems 

24

 

8.4 Plasma Cutting Problems 

25

9.0   Control Torch Schematic     

26-27

10.0  Accessories 

28

 

10.1 Feed Rolls 

28

 

10.2 MIG Torch Spares 

28

 

10.3 Gas Equipment 

28

11.0  EC Declaration of Conformity 

29-30

 

11.1 RoHS Compliance Declaration 

29

 

11.2 WEEE Statement 

30

 

11.3 Statement of Warranty 

30

Содержание XTM 221Di

Страница 1: ...OPERATOR MANUAL ISSUE 2 XTM 221Di...

Страница 2: ...hould provide years of reliable service All our systems conform to ISO9001 2015 and are independently audited by NQA The product range carries the CE and UKCA mark and is constructed in accordance wit...

Страница 3: ...ection 12 7 7 2 TIG Torch Installation 13 7 7 3 TIG Welding Setup 13 15 7 7 4 TIG Welding Guide 15 7 7 5 DC TIG Welding No Pulse 15 16 7 7 6 AC TIG Welding No Pulse 16 17 7 7 7 TIG Welding With Pulse...

Страница 4: ...rts at once Maintain unit according to manual Wear a safety harness if working above floor level Keep all panels and covers securely in place Clamp work cable with good metal to metal contact to workp...

Страница 5: ...pport or cylinder rack to prevent falling or tipping Keep cylinders away from any welding or other electrical circuits Never drape a welding torch over a gas cylinder Never allow a welding electrode t...

Страница 6: ...oltage V 20 4 24 4 20 4 28 Plasma DC Input Current A 49 1 29 2 Input effective A 21 9 16 0 Load Voltage 140V 140V No load Voltage 226V 226V DC Output Current A 15 25 15 40 4 0 Installation Read entire...

Страница 7: ...the installation check that your power supply is adequate for the voltage amperage phase and frequency specified on the Machine nameplate The 110 230 volt 50 Hz machine is supplied with a 3m input ca...

Страница 8: ...select Press and hold to step back in menu tree Short press at end of menu returns to start menu 6 2 Language of Operation Short Press 1 sec to return to start menu 6 3 Process Selection TIG Synergic...

Страница 9: ...raised position 3 Continue to feed the wire through the outlet guide until 20mm of wire is protruding from the front of the machine torch connector 4 Reposition the adjustable pressure arms to their o...

Страница 10: ...Hand nut on the central connector and pull the torch forward about 6 15cm away from the power source There should be a slight waviness in the exposed wire If there is not waviness the pressure is too...

Страница 11: ...setup Follow the screen prompts to complete the machine setup Example setting In manual mode you can adjust the parameters using the controls indicated Parameter Scroll Adjust Inductance short circuit...

Страница 12: ...setup Example setting 7 5 MIG Welding Procedure 1 Position wire over joint The end of the wire may be lightly touching the work 2 Lower welding helmet operate torch trigger and begin welding Hold the...

Страница 13: ...rial type and thickness with HF starting Auto Set Example 7 7 3 TIG Welding Set Up Follow the screen prompts to complete the machine set up Manual Set Example Adjust downslope and post flow to user pr...

Страница 14: ...er Operation 2T 4T This toggles between 2 step and 4 step operation of the torch trigger In 2 step mode the trigger should be pressed and held down until the end of the weld In 4 step mode the trigger...

Страница 15: ...m 15 30 20 60 1 16 1 6mm 60 120 75 150 3 32 2 4mm 100 180 150 250 Tungsten electrode types Type Application Colour Thoriated 2 DC welding of mild steel Stainless steel and Copper Red Type Application...

Страница 16: ...s The value is displayed on the digital display B 2s is a good initial setting 14 Rotate the control knob to move the LED to the final current G This can be adjusted from 5 to 100 of the main welding...

Страница 17: ...the digital display B 3s is a good initial setting 16 Rotate the control knob to move the LED to the AC frequency I This can be adjusted from 25 to 200Hz dependant on the welding amperage The value i...

Страница 18: ...without pulse 0 5 10Hz reduce heat input the most The selected amperage and the consistency of travel speed can negate some of the effects of Power pulsing 7 8 Plasma Cutting 1 Push the torch connecto...

Страница 19: ...e trigger switch When the switch is released a 15 second post flow will occur If the torch switch is closed during the post flow the cutting arc will restart after switching off the air Refer to the f...

Страница 20: ...ess the memory button Select job to recall by rotating the control knob to the required memory location and pressing the knob to select 7 10 Process Switch The XTM221Di allows instant swapping between...

Страница 21: ...fies Wrong gas Use welding grade shielding gas change to different gas Dirty welding wire Use clean dry welding wire Eliminate pickup of oil or lubricant on welding wire from feeder or liner Work piec...

Страница 22: ...ork piece dirty Remove all grease oil moisture rust paint undercoating and dirt from work surface before welding Insufficient shielding gas at welding arc Increase flow of shielding gas at regulator f...

Страница 23: ...plate b Welding current is too low c Wrong electrode angle d Travel speed of electrode is too high e Scale or dirt on joint surface a Use larger electrodes and preheat the plate b Increase welding cur...

Страница 24: ...e from torch then raise gas pressure to blow out impurities e Turn on f Turn on g Increase electrode diameter or reduce the welding current Poor weld finish Inadequate shielding gas Increase gas flow...

Страница 25: ...able maintenance of equipment and proper cutting technique Description Possible cause Remedy Interlock light illuminates when trigger pressed Air pressure is set to low Adjust air pressure to 5Bar Res...

Страница 26: ...CuCrZr B2505 12 Contact Tip 045 1 2mm CuCrZr Contact Tips Stock Code Description 1 B2506 Tip Adaptor M6 NI B2536 Tip Adaptor M8 See M8 Tips 2 B2502 Shroud Spring 3 B2501 Swan Neck 4 B1515 PG Handle L...

Страница 27: ...40 045 1 0mm 1 2mm x 3m B2524 40 Steel Liner 040 045 1 0mm 1 2mm x 4m B2524 50 Steel Liner 040 045 1 0mm 1 2mm x 5m B1536 30 B1536 40 Teflon Liner 023 035 0 6mm 0 9mm x 4m B1536 50 Teflon Liner 023 03...

Страница 28: ...esistance and clarity Calibrated to operate at an inlet pressure of 30PSI Sensitive needle valve provides easy adjustment and the downward facing outlet connection eliminates hose kinking Fittings Fit...

Страница 29: ...s are certified to be compliant with the RoHS directive with all homogeneous component parts being controlled to ensure material contents as per the list below Cadmium 0 01 by weight Lead 0 1 by weigh...

Страница 30: ...ponents or parts of the product determined by Parweld to be defective Parweld makes no other warranty express or implied This warranty is exclusive and in lieu of all others including but not limited...

Страница 31: ...www parweld com 31...

Страница 32: ...Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ Tel 44 1299 266800 Fax 44 1299 266900 www parweld com info parweld co uk...

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