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21

0.5 s

0.5 s

Selects MIG

Operation

Selects TIG

Operation

Please note this machine uses auto polarity switching so there is 
no need to change the work lead connections on the front of the 
machine.

8.0 Fault Finding

• 

If error message is displayed allow machine to cool with 

power off for 10 minutes. 

•  If error remains switch off and on again. 
• 

Reduce welding current to prevent over current condition. 

• 

If error remains contact your local service centre.

Problem

Cause/Corrective Action

Porosity - small cavities or holes 
resulting from gas pockets in 
weld metal.

Inadequate shielding gas 
coverage. Check for proper 
gas flow rate.

Remove spatter from gun 
nozzle.

Check gas hoses for leaks.

Eliminate drafts near welding 
arc.

Place nozzle 6-13 mm from 
work piece and hold gun near 
bead at end of weld until 
molten metal solidifies.

Wrong gas. Use welding 
grade shielding gas; change to 
different gas.

Dirty welding wire. Use clean, 
dry welding wire. Eliminate 
pickup of oil or lubricant on 
welding wire from feeder or 
liner.

Work piece dirty. Remove all 
grease, oil, moisture, rust, 
paint, coatings, and dirt from 
work surface before welding. 
Use a more highly deoxidizing 
welding wire (contact supplier).

Welding wire extends too far 
out of nozzle.

Be sure welding wire extends 
not more than 13 mm beyond 
nozzle.

Incomplete fusion to base metal.

Work piece dirty. Remove all 
grease, oil, moisture, rust, 
paint, coatings, and dirt from 
work surface before welding.

Insufficient heat input. Select 
higher voltage range and/or 
adjust wire feed speed.

Improper welding technique. 
Place stringer bead in proper 
locations at joint during 
welding.

Adjust work angle or widen 
groove to access bottom 
during welding.

Momentarily hold arc on 
groove side walls when using 
weaving technique.

Keep arc on leading edge of 
weld puddle. Use correct gun 
angle of 0 to 15 degrees.

8.1 MIG Welding Problems

Содержание XTM 221Di

Страница 1: ...OPERATOR MANUAL ISSUE 2 XTM 221Di...

Страница 2: ...hould provide years of reliable service All our systems conform to ISO9001 2015 and are independently audited by NQA The product range carries the CE and UKCA mark and is constructed in accordance wit...

Страница 3: ...ection 12 7 7 2 TIG Torch Installation 13 7 7 3 TIG Welding Setup 13 15 7 7 4 TIG Welding Guide 15 7 7 5 DC TIG Welding No Pulse 15 16 7 7 6 AC TIG Welding No Pulse 16 17 7 7 7 TIG Welding With Pulse...

Страница 4: ...rts at once Maintain unit according to manual Wear a safety harness if working above floor level Keep all panels and covers securely in place Clamp work cable with good metal to metal contact to workp...

Страница 5: ...pport or cylinder rack to prevent falling or tipping Keep cylinders away from any welding or other electrical circuits Never drape a welding torch over a gas cylinder Never allow a welding electrode t...

Страница 6: ...oltage V 20 4 24 4 20 4 28 Plasma DC Input Current A 49 1 29 2 Input effective A 21 9 16 0 Load Voltage 140V 140V No load Voltage 226V 226V DC Output Current A 15 25 15 40 4 0 Installation Read entire...

Страница 7: ...the installation check that your power supply is adequate for the voltage amperage phase and frequency specified on the Machine nameplate The 110 230 volt 50 Hz machine is supplied with a 3m input ca...

Страница 8: ...select Press and hold to step back in menu tree Short press at end of menu returns to start menu 6 2 Language of Operation Short Press 1 sec to return to start menu 6 3 Process Selection TIG Synergic...

Страница 9: ...raised position 3 Continue to feed the wire through the outlet guide until 20mm of wire is protruding from the front of the machine torch connector 4 Reposition the adjustable pressure arms to their o...

Страница 10: ...Hand nut on the central connector and pull the torch forward about 6 15cm away from the power source There should be a slight waviness in the exposed wire If there is not waviness the pressure is too...

Страница 11: ...setup Follow the screen prompts to complete the machine setup Example setting In manual mode you can adjust the parameters using the controls indicated Parameter Scroll Adjust Inductance short circuit...

Страница 12: ...setup Example setting 7 5 MIG Welding Procedure 1 Position wire over joint The end of the wire may be lightly touching the work 2 Lower welding helmet operate torch trigger and begin welding Hold the...

Страница 13: ...rial type and thickness with HF starting Auto Set Example 7 7 3 TIG Welding Set Up Follow the screen prompts to complete the machine set up Manual Set Example Adjust downslope and post flow to user pr...

Страница 14: ...er Operation 2T 4T This toggles between 2 step and 4 step operation of the torch trigger In 2 step mode the trigger should be pressed and held down until the end of the weld In 4 step mode the trigger...

Страница 15: ...m 15 30 20 60 1 16 1 6mm 60 120 75 150 3 32 2 4mm 100 180 150 250 Tungsten electrode types Type Application Colour Thoriated 2 DC welding of mild steel Stainless steel and Copper Red Type Application...

Страница 16: ...s The value is displayed on the digital display B 2s is a good initial setting 14 Rotate the control knob to move the LED to the final current G This can be adjusted from 5 to 100 of the main welding...

Страница 17: ...the digital display B 3s is a good initial setting 16 Rotate the control knob to move the LED to the AC frequency I This can be adjusted from 25 to 200Hz dependant on the welding amperage The value i...

Страница 18: ...without pulse 0 5 10Hz reduce heat input the most The selected amperage and the consistency of travel speed can negate some of the effects of Power pulsing 7 8 Plasma Cutting 1 Push the torch connecto...

Страница 19: ...e trigger switch When the switch is released a 15 second post flow will occur If the torch switch is closed during the post flow the cutting arc will restart after switching off the air Refer to the f...

Страница 20: ...ess the memory button Select job to recall by rotating the control knob to the required memory location and pressing the knob to select 7 10 Process Switch The XTM221Di allows instant swapping between...

Страница 21: ...fies Wrong gas Use welding grade shielding gas change to different gas Dirty welding wire Use clean dry welding wire Eliminate pickup of oil or lubricant on welding wire from feeder or liner Work piec...

Страница 22: ...ork piece dirty Remove all grease oil moisture rust paint undercoating and dirt from work surface before welding Insufficient shielding gas at welding arc Increase flow of shielding gas at regulator f...

Страница 23: ...plate b Welding current is too low c Wrong electrode angle d Travel speed of electrode is too high e Scale or dirt on joint surface a Use larger electrodes and preheat the plate b Increase welding cur...

Страница 24: ...e from torch then raise gas pressure to blow out impurities e Turn on f Turn on g Increase electrode diameter or reduce the welding current Poor weld finish Inadequate shielding gas Increase gas flow...

Страница 25: ...able maintenance of equipment and proper cutting technique Description Possible cause Remedy Interlock light illuminates when trigger pressed Air pressure is set to low Adjust air pressure to 5Bar Res...

Страница 26: ...CuCrZr B2505 12 Contact Tip 045 1 2mm CuCrZr Contact Tips Stock Code Description 1 B2506 Tip Adaptor M6 NI B2536 Tip Adaptor M8 See M8 Tips 2 B2502 Shroud Spring 3 B2501 Swan Neck 4 B1515 PG Handle L...

Страница 27: ...40 045 1 0mm 1 2mm x 3m B2524 40 Steel Liner 040 045 1 0mm 1 2mm x 4m B2524 50 Steel Liner 040 045 1 0mm 1 2mm x 5m B1536 30 B1536 40 Teflon Liner 023 035 0 6mm 0 9mm x 4m B1536 50 Teflon Liner 023 03...

Страница 28: ...esistance and clarity Calibrated to operate at an inlet pressure of 30PSI Sensitive needle valve provides easy adjustment and the downward facing outlet connection eliminates hose kinking Fittings Fit...

Страница 29: ...s are certified to be compliant with the RoHS directive with all homogeneous component parts being controlled to ensure material contents as per the list below Cadmium 0 01 by weight Lead 0 1 by weigh...

Страница 30: ...ponents or parts of the product determined by Parweld to be defective Parweld makes no other warranty express or implied This warranty is exclusive and in lieu of all others including but not limited...

Страница 31: ...www parweld com 31...

Страница 32: ...Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ Tel 44 1299 266800 Fax 44 1299 266900 www parweld com info parweld co uk...

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