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Description

Possible Cause

Remedy

Welding arc 

cannot be 

established

(a) Work clamp is 

not connected to 

the work piece or 

the work/torch 

leads are not 

connected to the 

machine
(b) Torch lead is 

disconnected
(c) Gas flow 

incorrectly set, 

cylinder empty or 

the torch valve is 

off

a) Connect the 

work clamp to 

the work piece 

or connect the 

work/torch 

leads to the 

right welding 

terminals.
(b) Connect it to 

the ‘.’ terminal.
(c) Select the 

right flow 

rate, change 

cylinders or turn 

torch valve on.

Arc start is 

not smooth

(a) Tungsten 

electrode is too 

large for the 

welding current .
(b) The wrong 

electrode is being 

used for the 

welding job.
(c) Gas flow rate is 

too high.
(d) Incorrect 

shielding gas is 

being used.
(e) Poor work 

clamp connection 

to work piece

(a) Select 

the right size 

electrode
(b) Select the 

right electrode 

type.  Refer 

to basic TIG 

welding guide
(c) Select the 

correct rate for 

the welding job. 

Refer to basic 

TIG welding 

guide
(d) Select the 

right shielding 

gas. Refer 

to basic TIG 

welding guide
(e) Improve 

connection to 

work piece

Power source problems

 

 

 

  

Description Possible cause

Remedy

The 

welding arc 

cannot be 

established

(a) The primary 

supply voltage has 

not been switched 

on

(b) The welding 

power source switch 

is switched off
(c) Loose 

connections 

internally

(a) Switch on 

the primary 

supply voltage
(b) Switch on 

the welding 

power source.
(c) Have a 

qualified service 

engineer repair 

the connection

Maximum 

output 

welding 

current 

cannot be 

achieved 

with 

nominal 

mains 

supply 

voltage

Defective control 

circuit

Have a qualified 

service 

engineer 

inspect then 

repair the 

welder

Welding 

current 

reduces 

when 

welding

Poor work lead 

connection to the 

work piece

Ensure that 

the work lead 

has a reliable 

electrical 

connection to 

the work piece

A total loss 

of power, 

pilot lamp 

is off, no 

output, the 

fan is not 

operating

(a) Failure of input 

voltage
(b) Possible over 

voltage
(c) Internal fault 

with the machine

(a) Re-establish 

mains supply
(b) Check 

voltage and 

if necessary 

move machine 

to alternative 

supply
(c) Have a 

qualified service 

engineer 

inspect then 

repair the 

welder

Faul

FI

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DI

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12

Содержание XTI 160

Страница 1: ...INSTRUCTION MANUAL...

Страница 2: ...Operator Manual ISSUE 6 XTI 160 XTI 161 DV...

Страница 3: ...maintenance this equip ment should provide years of reliable service All our systems conform to ISO9001 2000 and are inde pendently audited by NQA The entire product range carries the CE mark and is c...

Страница 4: ...Installation 6 5 1 Unpacking the Machine 6 5 2 Location 7 5 3 Input and grounding connection 7 5 4 Output Polarity Connections 7 5 5 Torch Installation 7 5 6 Work return lead connection 7 6 0 Operati...

Страница 5: ...unit according to manual Wear a safety harness if working above floor level Keep all panels and covers securely in place Clamp work cable with good metal to metal contact to work piece or worktable as...

Страница 6: ...As welds cool they can throw off slag Wear approved safety glasses with side shields even under your welding helmet BUILDUP OF GAS can injure or kill Shut off shielding gas supply when not in use Alw...

Страница 7: ...he power out put of the machine in LIFT TIG or MMA mode 6 Output power connection Negative this is the 50mm Dinse connection socket for the connection of the negative welding lead 7 Output power conne...

Страница 8: ...n yellow wire in the input cable connects to the frame of the machine This ensures proper grounding of the machine when the machine plug is inserted into the receptacle 5 4 Output Polarity Connections...

Страница 9: ...nge narrower more concentrated arc GREY welding to distribute the heat Cast iron Most types of cast iron except white iron are weldable White iron because of its extreme brittleness generally cracks w...

Страница 10: ...amp b Welding current is too high c Surface impurities such as oil grease paint etc a Dry electrodes before use b Reduce welding current c Clean joint before welding Description Possible cause Remedy...

Страница 11: ...s run b Joint preparation too restricted c Irregular deposits allow slag to be trapped d Lack of penetration with slag trapped beneath weld bead e Rust or mill scale is preventing full fusion f Wrong...

Страница 12: ...b Gas contami nated with air a Clean the electrode by grinding off the contaminates b Check gas lines for cuts and loose fitting or change gas cylinder Description Possible Cause Remedy Electrode melt...

Страница 13: ...e right shielding gas Refer to basic TIG welding guide e Improve connection to work piece Power source problems Description Possible cause Remedy The welding arc cannot be established a The primary su...

Страница 14: ...wer supply is a thorough cleaning and inspection with the frequency depending on the usage and the operating environment Warning Disconnect primary power at the source before removing the cover Wait a...

Страница 15: ...has been stored installed operated and maintained in accordance with Parweld s specifications instructions recommendations and recognized standard industry practice and not subject to misuse repair n...

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