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9

Guide for selecting filler wire diameter

Filler wire 

diameter 

DC current range

1/16” (1.6 

mm) 

20 - 90

3/32” (2.4 

mm) 

65 - 115

1/8” (3.2 

mm) 

100 - 165

3/16” (4.8 

mm) 

200-350

The filler wire diameter specified is a guide only, other 

diameter wires may be used according to the welding 

application

Shielding gas selection

Alloy 

Shielding gas

Aluminium & 

alloys 

Pure Argon

Carbon steel 

Pure Argon

Stainless steel 

Pure Argon

Nickel alloy 

Pure Argon

Copper 

Pure Argon

Titanium 

Pure Argon

7.0 Fault Finding

MMA welding problem

Description

Possible cause

Remedy

Gas pockets or 

voids in weld 

metal (porosity)

(a) Electrodes are 

damp
(b) Welding current 

is too high.
(c) Surface 

impurities such as 

oil, grease, paint, 

etc

(a) Dry 

electrodes 

before use
(b) Reduce 

welding 

current
(c) Clean 

joint before 

welding

Description

Possible cause

Remedy

Crack occurring in 

weld metal soon 

after solidifica

-

tion.

(a) Rigidity of joint.
(b) Insufficient 

throat thickness.
(c) Cooling rate is 

too high.

(a) Redesign 

to relieve 

weld joint 

of severe 

stresses or 

use crack 

resistance 

electrodes.
(b) Travel 

slightly slower 

to allow 

greater build 

up in throat.
(c) Preheat 

plate and cool 

slowly.

A gap is left by 

failure of the weld 

metal to fill the 

root of the weld

(a) Welding current 

is too low.
(b) Electrode too 

large for joint.
(c) Insufficient gap
(d) Incorrect 

sequence

(a) Increase 

welding 

current
(b) Use 

smaller 

diameter
electrode.
(c) Allow 

wider gap
(d) Use 

correct build-

up sequence

Faul

FI

n

DI

n

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Содержание XTI 160

Страница 1: ...INSTRUCTION MANUAL...

Страница 2: ...Operator Manual ISSUE 6 XTI 160 XTI 161 DV...

Страница 3: ...maintenance this equip ment should provide years of reliable service All our systems conform to ISO9001 2000 and are inde pendently audited by NQA The entire product range carries the CE mark and is c...

Страница 4: ...Installation 6 5 1 Unpacking the Machine 6 5 2 Location 7 5 3 Input and grounding connection 7 5 4 Output Polarity Connections 7 5 5 Torch Installation 7 5 6 Work return lead connection 7 6 0 Operati...

Страница 5: ...unit according to manual Wear a safety harness if working above floor level Keep all panels and covers securely in place Clamp work cable with good metal to metal contact to work piece or worktable as...

Страница 6: ...As welds cool they can throw off slag Wear approved safety glasses with side shields even under your welding helmet BUILDUP OF GAS can injure or kill Shut off shielding gas supply when not in use Alw...

Страница 7: ...he power out put of the machine in LIFT TIG or MMA mode 6 Output power connection Negative this is the 50mm Dinse connection socket for the connection of the negative welding lead 7 Output power conne...

Страница 8: ...n yellow wire in the input cable connects to the frame of the machine This ensures proper grounding of the machine when the machine plug is inserted into the receptacle 5 4 Output Polarity Connections...

Страница 9: ...nge narrower more concentrated arc GREY welding to distribute the heat Cast iron Most types of cast iron except white iron are weldable White iron because of its extreme brittleness generally cracks w...

Страница 10: ...amp b Welding current is too high c Surface impurities such as oil grease paint etc a Dry electrodes before use b Reduce welding current c Clean joint before welding Description Possible cause Remedy...

Страница 11: ...s run b Joint preparation too restricted c Irregular deposits allow slag to be trapped d Lack of penetration with slag trapped beneath weld bead e Rust or mill scale is preventing full fusion f Wrong...

Страница 12: ...b Gas contami nated with air a Clean the electrode by grinding off the contaminates b Check gas lines for cuts and loose fitting or change gas cylinder Description Possible Cause Remedy Electrode melt...

Страница 13: ...e right shielding gas Refer to basic TIG welding guide e Improve connection to work piece Power source problems Description Possible cause Remedy The welding arc cannot be established a The primary su...

Страница 14: ...wer supply is a thorough cleaning and inspection with the frequency depending on the usage and the operating environment Warning Disconnect primary power at the source before removing the cover Wait a...

Страница 15: ...has been stored installed operated and maintained in accordance with Parweld s specifications instructions recommendations and recognized standard industry practice and not subject to misuse repair n...

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