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9
Guide for selecting filler wire diameter
Filler wire
diameter
DC current range
1/16” (1.6
mm)
20 - 90
3/32” (2.4
mm)
65 - 115
1/8” (3.2
mm)
100 - 165
3/16” (4.8
mm)
200-350
The filler wire diameter specified is a guide only, other
diameter wires may be used according to the welding
application
Shielding gas selection
Alloy
Shielding gas
Aluminium &
alloys
Pure Argon
Carbon steel
Pure Argon
Stainless steel
Pure Argon
Nickel alloy
Pure Argon
Copper
Pure Argon
Titanium
Pure Argon
7.0 Fault Finding
MMA welding problem
Description
Possible cause
Remedy
Gas pockets or
voids in weld
metal (porosity)
(a) Electrodes are
damp
(b) Welding current
is too high.
(c) Surface
impurities such as
oil, grease, paint,
etc
(a) Dry
electrodes
before use
(b) Reduce
welding
current
(c) Clean
joint before
welding
Description
Possible cause
Remedy
Crack occurring in
weld metal soon
after solidifica
-
tion.
(a) Rigidity of joint.
(b) Insufficient
throat thickness.
(c) Cooling rate is
too high.
(a) Redesign
to relieve
weld joint
of severe
stresses or
use crack
resistance
electrodes.
(b) Travel
slightly slower
to allow
greater build
up in throat.
(c) Preheat
plate and cool
slowly.
A gap is left by
failure of the weld
metal to fill the
root of the weld
(a) Welding current
is too low.
(b) Electrode too
large for joint.
(c) Insufficient gap
(d) Incorrect
sequence
(a) Increase
welding
current
(b) Use
smaller
diameter
electrode.
(c) Allow
wider gap
(d) Use
correct build-
up sequence
Faul
t
FI
n
DI
n
G
Содержание XTI 160
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