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9

NITROGEN GENERATORS

INSTALLATION, OPERATION, AND MAINTENANCE MANUAL 

Figure 4

Recommended Installation

6.3 Location

The generator should be located indoors, protected from severe weather conditions, and free  
from excessive ambient dust or dirt. 

Do not install the generator outdoors.

 Ensure that the  

ambient temperature of the air surrounding the generator is within the range of that specified for  
the generator (see specifications page 20). Allow a minimum of 6" (15 cm) clearance on all sides  
of the generator.
The environment surrounding the nitrogen generator should also be adequately ventilated. The 
generator creates a 30% to 40% oxygen permeate stream which may pose a flammability risk  
in an oxygen sensitive environment.

6.4 Utilities

Compressed Air -

 The Parker Nitrogen Generators require a source of compressed air at room  

temperature and relatively free of water, compressor oil, hydrocarbons, and particulate matter. An oil 
content <0.01 mg/m

3

 is recommended. The dewpoint of the incoming air is recommended to be less 

than or equal to 40°F (5°C) at 145 psig. The compressed air should be as close to instrument quality 
as possible and regulated to a pressure between 60 psig and 145 psig (4.1 barg and 10 barg), 
depending on downstream flow and purity desired. 

DO NOT OPERATE THE NITROGEN GENERATOR WITHOUT THE FRONT SHEET METAL FILTER 
ACCESS PANEL SECURED IN PLACE.

Note: 

The piping and fittings on the inlet air delivery system should be at least the same size as the 

inlet port on the generator. This will help ensure an adequate supply of air to the generator.

Drain Lines -

 The 1/4" plastic drain lines from the first two stages of prefiltration (see Figure 1) 

should be piped away to an appropriate disposal container. The liquid in this drainage will consist 
primarily of water and compressor oil and should be disposed of properly.

Содержание N2-120

Страница 1: ...Nitrogen Generator Installation Operation Maintenance Manual Models N2 120 N2 160 N2 240...

Страница 2: ...NITROGEN GENERATORS INSTALLATION OPERATION AND MAINTENANCE MANUAL 1...

Страница 3: ...ty 11 8 NITROGEN FLOW AT GIVEN OPERATING PRESSURE AND PURITY 12 9 OPERATION ADJUSTMENT PROCEDURES 14 9 1 Atmospheric Pressure Applications 10 psig 0 7 barg 14 9 2 Elevated Pressure Applications 10 psi...

Страница 4: ...of purchase when this product is operated and maintained according to the instructions provided with the product then Parker guarantees at Parker s option to replace the product repair the product or...

Страница 5: ...manual and by other safety governing bodies will void the safety certification of this product Any modification of the product will void the warranty If you have any questions or concerns please call...

Страница 6: ...100 psig 6 9 barg outlet pressure To achieve this outlet pressure the inlet pressure needs to be approximately 110 115 psig 7 6 7 9 barg 4 ENGINEERED SYSTEM The Parker N2 120 N2 160 and N2 240 Nitrog...

Страница 7: ...er rate than nitrogen molecules This differential permeation results in a high purity dry nitrogen gas stream exiting the membrane module The oxygen enriched permeate stream is exhausted through ports...

Страница 8: ...tration in a process stream It can be easily installed on top of the nitrogen generator and connected to the outlet nitrogen line using appropriate fittings 6 INSTALLATION All installation operation a...

Страница 9: ...tor to up to 2 instruments and to the compressed air supply See Figure 4 for the recommended installation schematic Shutoff Valve A shutoff valve should be installed directly upstream from the nitroge...

Страница 10: ...air at room temperature and relatively free of water compressor oil hydrocarbons and particulate matter An oil content 0 01 mg m3 is recommended The dewpoint of the incoming air is recommended to be l...

Страница 11: ...rker Nitrogen Generator and the receiver tank see Figure 5 The Balston 72 460 V883 Back Pressure Controller contains both components and may be ordered as an accessory for the Nitrogen Generator The a...

Страница 12: ...ust be constant for the system to supply nitrogen of consistent purity to the application The inlet pressure to the Parker Nitrogen Generator should be maximized within process and generator parameter...

Страница 13: ...0 PSIG 100 PSIG 125 PSIG 145 PSIG Meter SLPM Meter SLPM Meter SLPM Meter SLPM Meter SLPM Meter SLPM Meter SLPM 99 50 0 7 32 0 9 43 1 1 54 1 3 66 1 5 78 1 9 110 2 1 133 99 00 1 0 43 1 2 55 1 5 71 1 7 8...

Страница 14: ...r SLPM Meter SLPM Meter SLPM Meter SLPM 99 50 0 9 23 1 3 34 1 6 47 2 0 60 2 2 75 2 5 88 2 7 100 99 00 1 2 30 1 6 44 2 2 63 2 7 81 2 9 100 3 4 119 3 7 138 98 00 1 7 43 2 3 63 3 0 88 3 7 113 4 2 144 4 8...

Страница 15: ...en at or near atmospheric pressure e g purging or blanketing applications use the following procedure for start up and adjustment of the system 1 Open the customer installed inlet air gate valve 2 Adj...

Страница 16: ...djust the customer installed inlet air pressure regulator until the Operating Pressure gauge see Figure 1 shows the pressure required to deliver nitrogen at the desired flow rate per flowmeter adjustm...

Страница 17: ...nerator to the proper reading as specified by the Flowmeter Adjustment Label 6 Purge the entire system venting the initial nitrogen stream through the vent valve to atmosphere Purge time is dependent...

Страница 18: ...9 7 Shutting Down Proper shutdown of the Parker Nitrogen Generator can be accomplished by simply closing the customer supplied inlet air gate valve see Figure 4 or 5 If this valve is left open the sy...

Страница 19: ...1B1 BX filter assemblies Replace these filter cartridges with Balston 100 18 DXE and 100 18 BXE filter cartridges When replacing the prefilter cartridges be sure to install the proper grade filter in...

Страница 20: ...o the generator and allow the system to depressurize 2 Disconnect the upper hose from the filter using the 7 8 open end wrench 3 Remove the two lockdown knobs to release the filter 4 Disconnect the lo...

Страница 21: ...essure Drop 15 psig 0 7 barg Min Max Ambient Operating Temp 34 F 140 F 1 C 60 C Recommended Ambient Operating Temp 68 F 20 C Max Relative Humidity 80 Altitude 2000 m Max Min Max Inlet Air Temp 40 F 13...

Страница 22: ...is nontoxic and largely inert It can act as a simple asphyxiant by displacing oxygen in air Inhalation of nitrogen in excessive concentrations can result in uncon sciousness without any warning sympto...

Страница 23: ...fied Check setting of flow rate Check the operating pressure to assure that it has not varied from the original reading Check the system for leaks Calibrate oxygen analyzer if needed Air Leak Through...

Страница 24: ...410 5121 Engine Mobile Filtration Division EMEA Dewsbury United Kingdom 44 0 1924 487 037 Gas Separation Filtration Division EMEA Team Valley United Kingdom 44 0 191 402 9000 Gas Turbine Filtration Di...

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