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Parker icountPD, Руководство пользователя

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IntRoDUCtIon

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Parker Hannifin icountPD  

Benefits

Independent monitoring of system contamination trends 

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Calibration by recognised online principles confirmed by relevant International Organization 

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for Standardization (ISO) procedures
Early warning LED or digital display indicators for Low, Medium and High contamination 

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levels 
A low cost solution to prolonging fluid life and reducing machine downtime

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Visual indicators with power and alarm output warnings

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Self-diagnostic software 

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Mineral and phosphate ester fluid compatible construction – see the ‘Product Configurator’, 

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page 53, for fluid type options
Fully PC/PLC integration technology such as: RS232, 0–3V/0–5V, 4–20mA and CAN-bus 

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(SAE J1939) – see the ‘Product Configurator’, page 53, for communication options
Percentage saturation reporting through an integrated moisture sensor – see the ‘Product 

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Configurator’ on page 53, for moisture sensor options.

www.comoso.com

Содержание icountPD

Страница 1: ...icountPD icountPD User Manual B 84 833_IPD_GB_Ver A 2010 Parker Hannifin Corporation www parkerhfde com g www comoso com...

Страница 2: ...aggressive oils and aviation fuels icountPD calibrated with ACFTD and MTD icountPD with or without a display LED or digital icountPD with or without a limit relay icountPD with RS232 4 20mA 0 3 0 5V...

Страница 3: ...age output settings 26 CAN bus network output option 26 Moisture sensor output settings 26 RS232 connectivity 27 Software 28 icountPD Setup Utility software 28 Microsoft Windows HyperTerminal connecti...

Страница 4: ...easurement Period the more contaminant is measured averaging out any spikes seen on a smaller sample The shorter the Measurement Period the more sensitive the icountPD is to small slugs of contaminant...

Страница 5: ...longing fluid life and reducing machine downtime Visual indicators with power and alarm output warnings Self diagnostic software Mineral and phosphate ester fluid compatible construction see the Produ...

Страница 6: ...0 sensors Size 0 6 to 25 l min 2 7 USGPM Size 1 24 to 100 l min 6 26 USGPM Size 2 170 to 380 l min 45 100 USGPM Ambient storage temperature 20 C to 40 C 4 F to 104 F Environment operating temperature...

Страница 7: ...t period 60 seconds Reporting interval 30 seconds Power on mode AUTO Auto start delay 5 seconds Date format dd mm yy Default if options fitted Relay hysteresis ON Relay operation for particle limits O...

Страница 8: ...lay Fluid compatibility Blue band Mineral based oils Red band Phosphate ester oils Supply and Limit relay 5 metre 16 ft cable or M12 8 pin plug cable 150mm 6 inch flying lead or DT series Deutsch rece...

Страница 9: ...of the icountPD test points 2 Connect the opposite end of the pressure hoses to the application NOTE The connection of these test points should be finger tight only Do not use spanners or wrenches Fl...

Страница 10: ...ystem 20 sensors See Inline Sensor Monitors Parker Hannifin Brochure CM013GB1 for more information on System 20 sensors IMPORTANT NOTE P1 and P2 of the System 20 sensors MUST be connected to the icoun...

Страница 11: ...h Communications cable cable termination Supply and Limit relay cable cable termination No connector 5m 16 ft cable 12 way no connector 3 way no connector M12 150mm 6 inch cable 8 pin M12 socket 8 pin...

Страница 12: ...Supply 12 24Vdc Violet purple NOT USED NOT USED 0 5V 0 3V Supply 0 Vdc Orange RS232 Ground Pin 5 RS232 Ground Pin 5 RS232 Ground Pin 5 Grey RS232 Receive Pin 3 RS232 Receive Pin 3 RS232 Receive Pin 3...

Страница 13: ...5V 0 3V output Yellow Moisture sensor channel 0 5V 0 3V output if fitted Blue 0 5V 0 3V supply 12 24Vdc Brown 0 5V 0 3V supply 0Vdc Pink Product supply 0Vdc Black Product supply 9 40Vdc Red 0 5V 0 3V...

Страница 14: ...utput White Channel A 4 20mA output Green Channel B 4 20mA output Yellow Moisture sensor channel 4 20mA output if fitted Blue Optional switch box This example shows the switch position set to monitor...

Страница 15: ...n configurations given in the above table M12 connector Supply and Limit relay cable if fitted Pin configuration diagram M12 male connector end view Pin number Wire colour recommended No options fitte...

Страница 16: ...tput if fitted Blue 0 5V 0 3V supply 12 24V Brown 0 5V 0 3V supply 0V Pink Product supply 0Vdc Blue Product supply 9 40Vdc Red Optional switch box ms B A C This example shows the switch position set t...

Страница 17: ...dc Blue Product supply 9 40Vdc Red Optional switch box ms B A C This example shows the switch position set to monitor Channel A Digital multimeter or similar Note that the 4 20mA DC supply must be a s...

Страница 18: ...232 Receive Pin 3 RS232 Receive Pin 3 RS232 Receive Pin 3 RS232 Receive Pin 3 6 RS232 Transmit Pin 2 RS232 Transmit Pin 2 RS232 Transmit Pin 2 RS232 Transmit Pin 2 7 NOT USED Moisture sensor channel i...

Страница 19: ...SED 5 NOT USED NOT USED NOT USED NOT USED 6 NOT USED NOT USED 0 5V 0 3V supply 0Vdc NOT USED 7 Product supply 0Vdc Product supply 0Vdc Product supply 0Vdc Product supply 0Vdc 8 Product supply 9 40Vdc...

Страница 20: ...V supply 0V Pink Optional switch box Digital multimeter or similar ms B A C This example shows the switch position set to monitor Channel A Product supply 0Vdc Blue Product supply 9 40Vdc Red Supply 0...

Страница 21: ...4 20mA output if fitted Blue Screen Screen 4 20mA supply 12 20Vdc Brown Optional switch box Digital multimeter or similar ms B A C This example shows the switch position set to monitor Channel A Produ...

Страница 22: ...d Blue Product supply 0Vdc Blue Screen CAN Hi CAN Lo CAN ground Product supply 9 40Vdc Red icountPD CAN Controller e g Parker IQAN Comms cable Supply cable Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pi...

Страница 23: ...ou 3 Push the contact straight into the connector grommet until a click is felt A slight tug confirms that it is locked into place correctly 4 Once all contacts are in place insert the orange wedge Re...

Страница 24: ...using needlenose pliers to pull the wedge straight out 2 To remove the contacts pull the wire back gently at the same time releasing the locking finger by moving it away from the contact using a small...

Страница 25: ...ISO 17 18 19 20 21 22 Over range ERROR The actual calculation is as follows ISO code output in mA 4 x 2 e g 11 5mA 4 x 2 7 5 x 2 ISO 15 Saturation i e above ISO code 22 ISO v output mA ISO code outpu...

Страница 26: ...put NAS Err 00 0 1 2 3 4 5 6 7 8 9 10 11 12 Err 0 5Vdc 0 4 0 6 0 9 1 2 1 5 1 8 2 1 2 4 2 7 3 0 3 3 3 6 3 9 4 2 4 5 4 6 0 3Vdc 0 2 N S 0 3 0 5 0 7 0 9 1 1 1 3 1 5 1 7 1 9 2 1 2 3 2 5 2 7 2 8 N S Not Su...

Страница 27: ...onnected to a 9 way D type connector not supplied as standard For the connector pin termination and wire colour refer to the Communication cable wiring configuration section of this manual page 12 The...

Страница 28: ...e Microsoft Windows HyperTerminal program but note that this program is not currently supplied with the Windows Vista operating system icountPD Setup Utility software PC Installation The icountPD Setu...

Страница 29: ...ep 2 Set the values for Detector ID and Date Format The remaining detector information is preset by Parker Hannifin and cannot be changed Step 4 Set the values for Orientation and Brightness Level in...

Страница 30: ...Software g 30 Parker Hannifin icountPD Step 5 Setup values are verified as valid in Results Click Start to start verification and Stop to stop www comoso com...

Страница 31: ...IT department if the program is not present Please note that HyperTerminal is not supplied with Windows Vista but the Parker Terminal utility can be used with this operating system The standard commu...

Страница 32: ...the communication settings as in the standard communications settings table on the previous page Step 6 Once the icountPD is connected to power the product identification is displayed This identifies...

Страница 33: ...for internal use only and can be accessed via a password system Should an unauthorized person attempt to access these commands the icountPD returns an error code for Invalid Command Most used commands...

Страница 34: ...iption of the error code i e Error 40 expected On or Off Error Verbose OFF displays just the error code i e Error 40 RFN Read Fault Number Fault number displayed RJE Read J1939 Status ON or OFF displa...

Страница 35: ...cho OFF allows icountPD to communicate in one direction Setup Utility SDB Set Display Brightness Set levels 1 5 SDF Set Date Format SDF dd mm yy SDF mm dd yy SDF yy mm dd SDI Set Detector ID SDI 14 ch...

Страница 36: ...Used SSU yes SSU no SVM Set the Voltage Maximum range 3 SVM 3 0 3Vdc output 5 0 5Vdc output SWC Set Warning limit relay for Contamination 2 5 SWC on SWC off SWM Set Warning limit relay for Moisture 1...

Страница 37: ...e Flashing green LED trips at the set point code Solid red LED trips at the set point plus 1 code Flashing red LED trips at the set point plus 2 codes LED 4 is reserved for the icountPD Moisture Senso...

Страница 38: ...ouble flashing amber LED LED 1 LED 2 On Off Fault 1 Channel failure Impossible Count Readings Digital display parameters ISO 4406 NAS 1638 Start up 1 Once the icountPD has been connected to a regulate...

Страница 39: ...mit Automatic Light Sensor The digital display on the icountPD is fitted with an automatic light sensor This automatically adjusts the brightness of the display for optimal reading depending on the ac...

Страница 40: ...Command ignored unit is busy Error 5 Unexpected character found Error 6 Symbol too long Error 7 Bad command format Error 8 Unknown value Error 9 Invalid date format Error 10 Invalid date Error 13 Opt...

Страница 41: ...to ensure that the cable s braided screen is terminated Optional limit relay hysteresis Hysteresis is a property of systems usually physical systems that do not instantly follow the forces applied to...

Страница 42: ...lt 19 17 13 ON OFF ON Relay activated OFF Relay not activated NOTE Electrical connection to a 10MFP Filtration Trolley requires the use of a relay Example NAS scenario An icountPD has been connected t...

Страница 43: ...vels pertaining to three sizes The first scale number represents the number of particles larger than 4 m c per 100 millilitre of fluid the second number for particles larger than 6 m c per 100 milllil...

Страница 44: ...es larger than 6 microns and between 4000 and 8000 particles larger than 14 microns Reference ISO 4406 1999 When the raw data in one of the size ranges results in a particle count of fewer than 20 par...

Страница 45: ...ISO4406 particle distribution chart The chart includes various ISO level contamination grades Number of particles per 100ml greater than indicated size Number of particles per ml greater than indicat...

Страница 46: ...00ml 00 125 22 4 1 0 0 250 44 8 2 0 1 500 89 16 3 1 2 1000 178 32 6 1 3 2000 356 63 11 2 4 4000 712 126 22 4 5 8000 1425 253 45 8 6 16 000 2850 506 90 16 7 32 000 5700 1012 180 32 8 64 000 11 400 2025...

Страница 47: ...15 10 800F 15 12 6 3 16 10 800 16 11 1300F 16 13 7 4 17 11 1300 2000 17 14 8 5 18 12 2000 18 13 4400F 18 15 9 6 19 13 4400 6300F 19 16 10 20 13 6300 20 17 11 21 14 15 000 21 18 12 22 15 21 000 23 17...

Страница 48: ...performance servo and high pressure long life systems e g aircraft machine tools etc Industrial servovalves 16 13 32 000 4 000 Very important High quality reliable systems General machine requirement...

Страница 49: ...as a relative viscosity to 60 cSt to generate the optimum flow rate 60ml min a differential pressure of 0 5bar is required If the fluid you wish to analyse has a relative viscosity of 400 cSt a 4 bar...

Страница 50: ...d Control Research Programme 1980 1984 Ref AHEM Guide to Contamination Control in Hydraulic Power Systems 1985 Solid contaminant code No 13 10 Application Aircraft test stands Number of particles per...

Страница 51: ...7 12 Application Marine installations Number of particles per 100 ml greater than indicated size particle size m Solid contaminant code No 18 13 Applications Mechanical handling particle size m Number...

Страница 52: ...rker Hannifin icountPD Solid contaminant code No 16 11 Applications Injection moulding Metalworking Unused commercial grade oil particle size m Number of particles per 100 ml greater than indicated si...

Страница 53: ...1 No 1 RS232 1 No 00 No IPDZ 2 Phosphate ester 2 MTD 2 LED 2 Yes 2 RS232 4 20mA 2 Yes 10 Deutsch 12 pin DT series connector IPDR 3 Aviation fuel 4 channels 3 AS4059 3 Digital 3 RS232 0 5V 30 M12 8 pin...

Страница 54: ...hread inches STI0144100 STI 0144 100 0 6 25 Mineral fluid 8 STI1144100 STI 1144 100 1 20 100 Mineral fluid STI2144100 STI 2144 100 2 80 380 Mineral fluid 1 STI0148100 STI 0148 100 0 6 25 Aggressive fl...

Страница 55: ...www comoso com...

Страница 56: ...d Dublin Tel 353 0 1 466 6370 parker ireland parker com IN India Mumbai Tel 91 22 6513 7081 85 IT Italy Corsico MI Tel 39 02 45 19 21 parker italy parker com JP Japan Fujisawa Tel 81 4 6635 3050 KR So...

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