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icountBSplus Bottle Sampler Manual

27

USA

Sample handling and preparation

BOTTLE CLEANLINESS

Bottles should have sealing screw caps, with both parts cleaned to a suitable level in accordance 

with ISO3722.
Standard Parker Hannifin bottles (ACC6NW001 (2-pack) and ACC6NW002 (50-pack)) are supplied 

clean to ISO 13/11 or better in a Class 10,000 Clean Room. The bottle should remain capped until 

the time of sample filling and be re-capped immediately afterwards.

SAMPLE MIXING

Sedimentation of contaminant in a sample will occur, the rate of which is dependent upon both the 

fluid and particle characteristics.
Visually check the fluid sample for any large particles before testing by holding up to a light source. If 

you can see large contaminants, you may want to reconsider if the sample is suitable for testing by 

the icountBSplus.

Other methods of sample agitation have not been provided, as they are likely to inconsistently 

distort the analysis of results. Where facilities are available, mixing can be achieved using ‘paint 

shakers’ and/or an ultrasonic bath. Take care when using ultrasonic baths to avoid distortion of the 

result by prolonged use, which could cause the breakdown of contaminants.
Bottle samples can be sufficiently stirred by swirling and tumbling by hand, end-over-end. Samples 

should be analyzed, without delay, once agitated.

NOTE: Air bubbles are counted as contamination and may affect test results. High 

viscosity fluids may take longer to degas. For further information, please contact Parker 

Hannifin Manufacturing (UK) Ltd.

RESULTS

The first result from a bottle sample should be disregarded, as it could be distorted by fluid from a 

previous sample.
Samples from different parts of a system will give different results. Consideration should be given to 

what monitoring is desired and where to extract samples from for trend monitoring to be performed.
Ensure that there is a minimum of 30ml of sample fluid left in the bottle at the end of the test 

to avoid any air being drawn into the icountBSplus system. If this minimum level has not been 

maintained, please flush through with a new sample of at least 50ml.

NOTE: If there is a spillage of test fluids in the chamber, please clean the icountBSplus 

with a clean lint-free cloth, with any appropriate cleaning fluids being applied to the cloth.

It is important that whatever practices you adopt, you must perform them consistently.

Содержание icountBSplus

Страница 1: ...icountBSplus icountBSplus Bottle Sampler Manual DD0000014_US RevA 2013 Parker Hannifin Manufacturing UK Ltd www parker com hfde USA...

Страница 2: ...s 15 Battery charging status icons 16 Contamination Standards 17 Setting up 18 Using the Touch Screen 18 Electrical connections 18 Fluid connections 20 Printer paper installation 22 Getting started 24...

Страница 3: ...ruption With its Innovative touch screen technology integrated battery power source and secure safe operating parameters the new icountBSplus will deliver the performance characteristics by meeting ac...

Страница 4: ...concerns SERVICE REPAIR Any servicing or repair work must be carried out by a Parker approved service center Contact your local Parker Hannifin sales office for recalibration services WARNING A red ba...

Страница 5: ...ct Parker Hannifin for advice CAUTION Disconnect from Mains supply before accessing the battery compartment Do not dismantle short circuit or modify batteries in any way Do not charge the battery outs...

Страница 6: ...not open the unit To ensure compliance with the certification users are NOT permitted to open the unit under any circumstances Doing so will invalidate the unit s calibration and it would NOT subseque...

Страница 7: ...icountBSplus Bottle Sampler Manual 7 USA EC declaration of conformity...

Страница 8: ...Y 1 Part number reference 2 Serial number 3 Date of manufacture D O M 4 Country of manufacture 5 Refer to handbook 6 Waste electrical and electronic equipment WEEE directive End of life disposal is th...

Страница 9: ...t the volume of the test sample and the number of measurements taken for each bottle sample The results are reported immediately but also stored in the unit s internal memory and may be downloaded lat...

Страница 10: ...0ml Selectable Flush Sample Sizes 10 15 20 25 50 and 100ml Selectable number of samples taken in one time dependant on the size of the volume and flush sizes selected 1 2 3 4 or 5 tests A low cost sol...

Страница 11: ...supply 3 bar maximum 6 Battery compartment 7 USB connections A and B 8 Mains On Off switch must be switched on to charge battery 9 Ventilation fan DO NOT BLOCK Mounting Best practice mounting orientat...

Страница 12: ...Parker Hannifin Manufacturing UK Ltd 12 USA Dimensions Dimensions are given in mm inches Pneumatic hydraulic circuit 393 3 15 5 405 7 16 194 7 6 207 5 8 2 525 2 20 7...

Страница 13: ...amination Standards DD0000015 on CD ACFTD ISO 4406 1987 ISO 4406 1991 NAS 1638 AS4509E Diff AS4509E Cum GOST 17216 2001 MTD ISO 4406 1999 NAS 1638 AS4509E Diff AS4509E Cum Channel sizes Channel Sizes...

Страница 14: ...to 70 C 4 F to 158 F Sample bottle size Parker Standard Bottle 250ml for use in icountBSplus ACC6NW001 for 2 bottle pack ACC6NW002 for 50 bottle pack see page 46 48 Flush sample size Selectable option...

Страница 15: ...Screen calibration Registration Language selection System Information User Configuration Help Update software Parker only Calibration check Parker only 7 Default setting reset see page 14 8 Return to...

Страница 16: ...rcuit fault 100 charge 100 Tests Shop Air 64 Tests Battery 80 charge 86 Tests Shop Air 56 Tests Battery 60 charge 74 Tests Shop Air 51 Tests Battery 40 charge 56 Tests Shop Air 37 Tests Battery 20 cha...

Страница 17: ...l 17 USA Contamination Standards See the Parker Guide to Contamination Standards DD0000015 available on your CD This publication makes available industry recognized cleanliness specifications for both...

Страница 18: ...aning the icountBSplus touch screen If needed you may use a small amount of screen cleaning fluid sprayed directly onto the cloth and then applied to the touch screen If you need further advice please...

Страница 19: ...re the power switch is in the OFF position 3 4 Check the plug is fully located Turn on power to charge battery Battery charging status on front panel and by flashing green LED on power switch See Batt...

Страница 20: ...free cloth and cleaning materials If you experience difficulty contact Parker Hannifin Manufacturing UK Ltd for advice Connecting Disconnecting 1 2 Locate hoses Note that the colour of the hoses supp...

Страница 21: ...power light may still flash if connected to a mains supply To remove the VAPOR RELEASE 4mm hose press down the connector sleeve and pull the hose out There may be a small fluid leakage here 3 4 To rem...

Страница 22: ...ACC6NW005 carefully If you experience difficulty contact Parker Hannifin Manufacturing UK Ltd for advice 1 2 End of roll change paper Remove the printer cover 3 4 Remove the empty roller Insert empty...

Страница 23: ...ountBSplus Bottle Sampler Manual 23 USA 9 bk Close the printer clip The paper is shown correctly loaded bl bm Feed paper through the cover Locate the cover in icountBSplus unit bn click Close the cove...

Страница 24: ...ems on the touch screen as this may damage the product and is not covered by any warranty If in doubt please refer to the operator manual or contact Parker Hannifin Manufacturing UK Ltd for advice See...

Страница 25: ...icator shows a possible fault condition NOTE If a fault indicator is illuminated please contact Parker Hannifin Manufacturing UK Ltd for advice 1 From the System Settings screen select Language to rec...

Страница 26: ...sly sedimented contaminant being retained into the flowing oil It is also possible that these changes may cause partially contaminated filter elements to shed particulates into the system Samples shou...

Страница 27: ...avoid distortion of the result by prolonged use which could cause the breakdown of contaminants Bottle samples can be sufficiently stirred by swirling and tumbling by hand end over end Samples should...

Страница 28: ...d 28 USA Testing Inserting and removing sample bottles 1 2 Pull to open door Ensure the door latch is clear of front 3 4 Chamber ready for sample Insert bottle holding drip tray in one hand bottle in...

Страница 29: ...may vary in size so the drip tray has a target to indicate that the bottle should be located centrally around the drip tube The bottle should look like this 7 8 Bring door front to latch Push door ful...

Страница 30: ...ease contact Parker Hannifin Manufacturing UK Ltd if you need advice 1 2 From the System Settings screen select User Config for the main Test Set up screen Click on Bottle Name text box for a list of...

Страница 31: ...plus Bottle Sampler Manual 31 USA 5 6 Type Bottle Name Prefix press Enter Click on text box press Add 7 8 New bottle name prefix is added to the Prefix list Name order priority highlight the name and...

Страница 32: ...ority bl bm Your new name is selected To delete a bottle name highlight the line and press Delete Tick boxes give the option to delete old test data as memory becomes full or to delete test data after...

Страница 33: ...UK Ltd for advice See Electrical connections pages 18 19 See Fluid connections if applicable pages 20 21 See icountBSplus product setup page 24 See Preparation guidelines for testing pages 26 27 and...

Страница 34: ...Parker Hannifin Manufacturing UK Ltd 34 USA 3 4 Select Standard Set Flush Volume 5 6 Set Number of Samples Set Volume per Sample...

Страница 35: ...e Sampler Manual 35 USA 7 8 Indicate if auto printing of results is required Set Start Test 9 bk Pressurising stage of testing Total progress progress of each test If you abort the test this warning s...

Страница 36: ...screen Summary codes for bottle Results screen Total count values for bottle bn bo Results screen Count values for bottle with Print option Results screen If required view your results using another r...

Страница 37: ...icountBSplus Bottle Sampler Manual 37 USA bp Results screen Browse all your tests...

Страница 38: ...orting test results 1 2 Select Browse Tests from the main Test Set up screen List of Saved Tests is shown 3 4 Select individual results and show date You can double click the test name to view that te...

Страница 39: ...the USB pen drive in the back of the icountBSplus USB memory used with the icountBSplus should have the following specification Flash memory USB 2 0 WIN USB powered 5V 7 8 See page 43 Importing Test r...

Страница 40: ...Manufacturing UK Ltd 40 USA 9 CAUTION Data is lost once Delete button is clicked To delete results highlight the test result s for deletion using the stylus and select Delete A warning is displayed b...

Страница 41: ...icountBSplus Bottle Sampler Manual 41 USA Test results Filtering 1 2 Browse results select Filter Filtering Options page 3 4 Sort Results by Date order Select the order of sorting for showing results...

Страница 42: ...Parker Hannifin Manufacturing UK Ltd 42 USA 5 6 Filter Results by Date within a date range Filter Results by Prefix name 7 8...

Страница 43: ...are other options for spreadsheet software Please contact Parker Hannifin Manufacturing UK Ltd for advice 1 2 Ensure the USB pen drive contains exported icountBSplus data Plug the USB pen drive into...

Страница 44: ...Parker Hannifin Manufacturing UK Ltd 44 USA 6 The test results from the icountBSplus have been imported into the spreadsheet...

Страница 45: ...rip tray 4mm 6mm blanking plugs Waste bottle 2x 250ml sample bottle pack Drain Vapor tube pack Push fit quick release air line adapter Documentation pack on CD Calibration certificate USB pen drive Sp...

Страница 46: ...iption Part number Power pack UK 2m cable ACC6NW023 Power pack US 2m cable ACC6NW024 Power pack EUR 2m cable ACC6NW025 250ml Sample bottle kit x2 2 Bottles ACC6NW001 250ml Sample bottle kit x50 50 Bot...

Страница 47: ...kit x5 ACC6NW016 Parker Transit Packaging Case ACC6NW020 icountBS2 manual CD ACC6NW026 Drip tray ACC6NW028 Alternative packaging single use ACC6NW030 Stylus pen ACC6NW031 Parker USB pen drive Flash me...

Страница 48: ...Parker Hannifin Manufacturing UK Ltd 48 USA Description Part number Blanking plugs 4mm and 6mm ACC6NN033 Verification Fluid SERMISC067...

Страница 49: ...Open door and remove door seal Use isopropanol to clean the inside of the channel and the inside of the door removing all traces of silicone grease Using a syringe apply silicone grease compound to t...

Страница 50: ...ll amount of silicone grease to a gloved thumb and feed the O ring in evenly Coat the whole of the O ring evenly and then close the door Using the torch inspect the inner face of the door to ensure th...

Страница 51: ...centers NOTE Return the IcountBSplus in its original Transit Packaging Case for any service calibration or warranty claims If the case is not available you can order suitable single use packaging see...

Страница 52: ...Parker Hannifin Manufacturing UK Ltd 52 USA Troubleshooting icountBSplus is not emptying after a test icountBSplus reading zero counts after test Y Y N N...

Страница 53: ...icountBSplus Bottle Sampler Manual 53 USA Y Y Y Y N N N N Diptube does not stay down...

Страница 54: ...Parker Hannifin Manufacturing UK Ltd 54 USA Y Y Y Y N N N N Diptube stays down...

Страница 55: ...icountBSplus Bottle Sampler Manual 55 USA Y N Y N Diptube operation not smooth Diptube stuck...

Страница 56: ...Parker Hannifin Manufacturing UK Ltd 56 USA Y Y Y N N N icountBSplus not switching on power fault using power supply...

Страница 57: ...icountBSplus Bottle Sampler Manual 57 USA icountBSplus not switching on power fault using battery Y Y N N...

Страница 58: ...Parker Hannifin Manufacturing UK Ltd 58 USA icountBSplus gives suspect counts Y Y Y Y N N N N...

Страница 59: ...icountBSplus Bottle Sampler Manual 59 USA Y Y Y N N N USB memory device not found upgrade failure...

Страница 60: ...Parker Hannifin Manufacturing UK Ltd 60 USA Y Y N N Touchscreen failure...

Страница 61: ...IE Ireland Dublin Tel 353 0 1 466 6370 parker ireland parker com IN India Mumbai Tel 91 22 6513 7081 85 IT Italy Corsico MI Tel 39 02 45 19 21 parker italy parker com JP Japan Fujisawa Tel 81 4 6635...

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