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Installation & Service Instructions: 
IS-SC105

SC75 & SC105 Soft Start Valve

ISSUED:  September, 2008
Supersedes:  April, 1999

Doc.# ISSC105, EN# 080510, Rev.2

Introduction

Follow these instructions when installing, operating, or servicing 
the product.

Application Limits

These  products  are  intended  for  use  in  general-purpose 
compressed air systems only.

Operating Pressure:

    

kPa 

PSIG 

bar

 

Maximum Inlet Pressure 

1035 

150 

4.0

 

Minimum Inlet Pressure 

210 

30 

2.0

Ambient Temperature Range:

  4°C to 54°C (40°F to 130°F)

Voltage Range:

  Rated V10%, -15%

Pneumatic Division
Richland, Michigan 49083
269-629-5000

!

     WARNING

To avoid unpredictable system behavior that can cause personal injury and 
property damage:

•  Disconnect  electrical  supply  (when  necessary)  before  installation, 

servicing, or conversion.

•  Disconnect air supply and depressurize all air lines connected to this 

product before installation, servicing, or conversion.

•  Operate within the manufacturer’s specified pressure, temperature, and 

other conditions listed in these instructions.

•  Medium  must  be  moisture-free  if  ambient  temperature  is  below 

freezing.

•  Service according to procedures listed in these instructions.
•  Installation,  service,  and  conversion  of  these  products  must  be 

performed  by  knowledgeable  personnel  who  understand  how 

 

pneumatic products are to be applied.

•  After  installation,  servicing,  or  conversion,  air  and  electrical  supplies 

(when necessary) should be connected and the product tested for proper 

function and leakage. If audible leakage is present, or the product does 
not operate properly, do not put into use.

•  Warnings and specifications on the product should not be covered by 

paint, etc. If masking is not possible, contact your local representative 
for replacement labels.

!

Safety Guide

 

For more complete information on recommended application guidelines, 

see  the  Safety  Guide  section  of  Pneumatic  Division  catalogs  or 
you  can  download  the  Pneumatic  Division  Safety  Guide  at: 
www.parker.com/safety

      WARNING

FAILURE  OR  IMPROPER  SELECTION  OR  IMPROPER  USE  OF  THE 
PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS 
CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This  document  and  other  information  from  The  Company,  its  subsidiaries 
and  authorized  distributors  provide  product  and/or  system  options  for  further 
investigation by users having technical expertise. It is important that you analyze 
all aspects of your application, including consequences of any failure and review 
the information concerning the product or systems in the current product catalog. 
Due  to  the  variety  of  operating  conditions  and  applications  for  these  products 
or systems, the user, through its own analysis and testing, is solely responsible 
for making the final selection of the products and systems and assuring that all 
performance, safety and warning requirements of the application are met.
The  products  described  herein,  including  without  limitation,  product  features, 
specifications,  designs,  availability  and  pricing,  are  subject  to  change  by  The 
Company and its subsidiaries at any time without notice.

EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR INCLUSION 
IN EQUIPMENT / MAINTENANCE MANUALS THAT UTILIZE THESE PRODUCTS. 
CONTACT YOUR LOCAL REPRESENTATIVE.

!

ANSI Symbol

Installation

The Soft Start valve replaces an ordinary main valve; therefore, 
it  is  usually  mounted  between  the  air  preparation  unit  and  the 
system. The  Soft  Start  valve  is  specifically  designed  to  mount 
directly in line with the SC75 / SC105 Series Qube Modular Air 
Preparation Units.

SC75  or  SC105  valves  should  be  installed  with  reasonable 
accessibility for service whenever possible. Keep pipe or tubing 
lengths to a minimum with inside clean and free of dirt and chips. 
Pipe joint compound should be used sparingly and applied only 
to the male pipe  — never into the female port. Do not use PTFE 
tape to seal pipe joints — pieces have a tendency to break off 
and  lodge  inside  the  unit,  possibly  causing  malfunction.  Care 
should be taken to avoid undue strain on the valve.

Air applied to the valve must be filtered with a 40 micron filter to 
realize maximum component life.

Factory  Pre-Lubrication

  -  SC75  valves  are  pre-lubricated 

at assembly with a petroleum based grease which has a PTFE 
content.  SC105  valves  are  pre-lubricated  at  assembly  with  a 
synthetic based grease.

CAUTION:  Do  not  restrict  the  inlet  of  valves  having  an 
internal  pilot  supply.  Pressure  supply  piping  must  be 

the  same  size  as  the  inlet  port  or  larger  to  insure  that 
the pilot valve receives sufficient pressure supply during 
high flow conditions.

CAUTION

Do not restrict the inlet of valves having an internal pilot 

supply. Pressure supply piping must be the same size as the inlet 

port or larger to insure that the pilot valve receives sufficient 

pressure supply during high flow conditions.

!

CAUTION

Do not use synthetic, reconstituted, 

or oils with an alcohol content or detergent additive.

!

2

3

1

12

2

3

1

For Solenoid
Operated Valves

For Externally
Piloted Valves

Содержание F31

Страница 1: ...Service IS B35 Rev 3 B35 Integral Filter Regulator Installation Service IS B75 Rev 4 B75 Filter Regulator Installation Service IS B105 Rev 3 B105 Integral Filter Regulator Installation Service IS L35...

Страница 2: ...taining rod turns out of the body during disassembly the replacement element should be installed between the adapters as described above Ensure the gasket is assembled between the top adapter and the...

Страница 3: ...lement Bowl Hand Tighten Top Adapter Element Retaining Rod O Ring Manual Drain Finger Tighten Bottom Adapter Bowl Seal Body F51 Filter F101 Filter F31 Filter Filter Element Bowl Hand Tighten Bowl Guar...

Страница 4: ...an excessive pressure drop indicates cleaning is necessary Caution Filter bowl must be cleaned with household soap only WARNING To avoid unpredictable system behavior that can cause personal injury a...

Страница 5: ...OPER USE OF THE PRODUCTS AND OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE This document and other information from The Company its subsidiaries and...

Страница 6: ...acement labels WARNING FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE This document...

Страница 7: ...e Manual drain filters must be drained regularly before the separated moisture and oil reaches the bottom of the lower baffle 2 The particulate Filter Element should be removed and replaced when press...

Страница 8: ...cessive pressure drop indicates cleaning is necessary Caution Filter bowl must be cleaned with household soap only WARNING To avoid unpredictable system behavior that can cause personal injury and pro...

Страница 9: ...op PSIG Pressure Drop bar 0 1 2 3 Primary Pressure PSIG 25 100 50 75 150 1 7 3 4 5 2 6 9 10 3 Primary Pressure bar Flow dm s 3 n Flow Characteristics F71 1 4 3 8 1 2 Inch Ports WARNING FAILURE OR IMPR...

Страница 10: ...d unpredictable system behavior that can cause personal injury and property damage Disconnect electrical supply when necessary before installation servicing or conversion Disconnect air supply and dep...

Страница 11: ...Internal Auto Drains RK602MD M4 Accessories Part Bowl Description Number Type Internal Automatic Drain Plastic R Option 175 PSI Max Pressure SA602MD B D Brass RX77 Option SA605MD B D Brass R Option 1...

Страница 12: ...n excessive pressure drop indicates cleaning is necessary Caution Filter bowl must be cleaned with household soap only WARNING To avoid unpredictable system behavior that can cause personal injury and...

Страница 13: ...ating conditions and applications for these products or systems the user through its own analysis and testing is solely responsible for making the final selection of the products and systems and assur...

Страница 14: ...r replacement labels WARNING FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE This doc...

Страница 15: ...n model however manual draining can also be done by removing the bowl A visible coating of dirt or condensate on the filter element surface or an excessive pressure drop is an indication that cleaning...

Страница 16: ...ptions for further investigation by users having technical expertise It is important that you analyze all aspects of your application including consequences of any failure and review the information c...

Страница 17: ...t Return Spring Element Retainer and Element IMPORTANT The Filter Regulator will not operate properly if the Defector is not installed properly 9 Install Piston Assembly into Body Assembly Assemble Bo...

Страница 18: ...ct rupture can cause serious injury Do not connect regulator to bottled gas Do not exceed maximum primary pressure rating WARNING To avoid unpredictable system behavior that can cause personal injury...

Страница 19: ...3 16 18 UNEF 2B Installation All QUBE components are individually tapped NPT or BSPP to allow direct mounting to piping Also each FRL component comes equipped with the necessary screws and O rings to...

Страница 20: ...ocarbon based synthetic lubricants but before using check with the manufacturer of the lubricant or oil for compatibility with polyurethane resin TO CLEAN POLYURETHANE BOWLS USE MILD SOAP ANDWATER ONL...

Страница 21: ...Filter Element Poppet Assembly Poppet Return Spring 5 Clean and carefully inspect parts for wear or damage Wipe parts clean with soapy water or denatured alcohol but do not use denatured alcohol on pl...

Страница 22: ...uld not be covered by paint etc If masking is not possible contact your local representative for replacement labels WARNING FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND OR SYSTEMS...

Страница 23: ...e torque is not required Turn on air supply if leakage occurs DO NOT OPERATE conduct repairs again The lubricator is now ready for setting 3 Oil delivery adjustment To adjust oil delivery turn Adjustm...

Страница 24: ...e serious injury Do not connect regulator to bottled gas Do not exceed maximum primary pressure rating WARNING To avoid unpredictable system behavior that can cause personal injury and property damage...

Страница 25: ...through the fill port a long spout oil can must be used Slowly remove fill plug and insert tip of spout to bottom of fill port recess or oil blow back will occur Fill to within 1 2 of top of bowl usin...

Страница 26: ...se Warnings and specifications on the product should not be covered by paint etc If masking is not possible contact your local representative for replacement labels WARNING FAILURE OR IMPROPER SELECTI...

Страница 27: ...nt knob is factory set so that when turned fully clockwise no oil is delivered to the venturi for atomization and equipment is not being lubricated To adjust oil drip rate turn on the air start flow a...

Страница 28: ...ted to this product before installation servicing or conversion Operate within the manufacturer s specified pressure temperature and other conditions listed in these instructions Medium must be moistu...

Страница 29: ...Then install Bonnet Assembly to Body and tighten to 4 5 to 5 6 Nm 40 to 50 in lb B Servicing the Poppet Assembly 1 Exhaust system media pressure as previously described Then remove Bottom Plug by uns...

Страница 30: ...matter This unit has DRYSEAL pipe threads use pipe compound or tape sparingly to male threads only Install units in pipeline so that flow is with the arrow as indicated on top face of body Install as...

Страница 31: ...PSI SPR 54 C Range 0 125 PSI SPR 55 Spacer Ring in Repair Kit R55 0081 Diaphragm Assembly Relieving in Kit RKR75 SAR75 0201 Non Relieving in Kit RKR75K SAR75 0202 Inner Valve Assembly in Repair Kit SA...

Страница 32: ...icing are subject to change by The Company and its subsidiaries at any time without notice EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR INCLUSION IN EQUIPMENT MAINTENANCE MANUALS THAT UTILIZE...

Страница 33: ...gulators Downstream pressure must be vented before servicing regulator Caution Grease packets are supplied with kits for lubrication of seals Use only mineral based grease or oils Do not use synthetic...

Страница 34: ...the information concerning the product or systems in the current product catalog Due to the variety of operating conditions and applications for these products or systems the user through its own anal...

Страница 35: ...olenoid Nut Finger Tight Cover Plunger Assembly Spring Body Bottom Spring Screw Torque 2 8 to 4 5 Nm 25 to 40 in lb U Cup O rings O ring 2 Gasket Disc Holder Assembly Bottom Plug Torque 4 5 to 6 8 Nm...

Страница 36: ...application including consequences of any failure and review the information concerning the product or systems in the current product catalog Due to the variety of operating conditions and applicatio...

Страница 37: ...Ground should be connected to the perpendicular terminal Use only connectors that comply with DIN 43650 Form B 11 mm blade spacing Override Operation The flush non locking manual override is located...

Страница 38: ...ones Note After servicing unit turn on air supply and check for leaks If leakage occurs do not operate conduct repairs and retest Note Items marked with an are included in the service kit 1 Remove the...

Страница 39: ...PTF or BSPP SC105 1 2 3 4 Inch NPTF or BSPP Pressure Temperature Ratings Solenoid 60 to 145 PSIG 4 1 to 10 0 bar 32 F to 140 F 0 C to 60 C Weight SC75 3 25 lb 1 47 kg SC105 5 5 lb 2 49 kg Materials of...

Страница 40: ...to the inlet port gradual filling of the downstream system occurs through the adjustable needle valve Upon reaching 70 of the supply pressure the valve switches from metered flow to full flow The ram...

Страница 41: ...uit Once the desired start up speed of the downstream circuit has been reached the adjustment area can be blocked off to prevent tampering by inserting the Lockout Pin provided in the package Any furt...

Страница 42: ...ntenance safety and warning requirements are met and that the application presents no health or safety hazards Complying with all existing warning labels and or providing all appropriate health and sa...

Страница 43: ...onents Air leakage Look and listen to see if there are any signs of visual damage to any of the components in the system Leakage is an indication of worn or damaged components Damaged or degraded comp...

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