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Bulletin HY25-1380-M1/US

Owner’s Manual

Parker Hannifin Corporation

Chelsea Products Division

Olive Branch, MS 38654 USA

III

General Information

Safety Information

.........................................................................................................................1-2

Pump Support Recommendations

................................................................................................3

Foreword

.......................................................................................................................................4

Chelsea P.T.O. Safety Label Instructions

.......................................................................................5-6

Function of Auxiliary Power Shafts

................................................................................................7

Spicer

Universal Joint Engineering Data

.....................................................................................8

Allison Transmission Installation Instructions

Mounting 267, 269, 277, 278, 859 and 867 P.T.O. on the

Allison Transmission

....................................................................................................................9-11

Pressure Port and Aperture Opening Identification

......................................................................12

Hose Specifications by Transmission

............................................................................................12

Shift Installation w/o Electronic Overspeed Control

Old Style Valve

............................................................................................................................13

Shift Installation w/o Electronic Overspeed Control

New Style Valve

...........................................................................................................................14

Shift Installation w/ Electronic Overspeed Control New Style Valve

..............................................15

Shift Installation with Remote Mount Solenoid

..............................................................................16

Shift Installation 277 Series with Remote Solenoid

for Hino Model 338

......................................................................................................................17

GMT P.T.O. Connector

...................................................................................................................18

P.T.O./Combo Valve Installation Sketch 277/278 series

Old Style Valve

...........................................................................................................................19

P.T.O./Combo Valve Installation Sketch 277/278 series

New Style Valve

..........................................................................................................................20

Caterpillar Transmission Installation Instructions

Mounting 267, 269, 277, 278, 859 and 867 P.T.O. on the

Caterpillar Transmission

..............................................................................................................21-23

Shift Installation Sketch without Overspeed Control

.....................................................................24

Shift Installation Sketch with Overspeed Control

..........................................................................25

Shift Installation Kit with Remote Mount Solenoid

.........................................................................26

Pressure Port Location and Hose Chart

.......................................................................................27

Installation Instructions

“RY” Wet Spline Installation Sketch

...............................................................................................28

“AF” Wet Spline Installation Sketch (267)

......................................................................................28

“AK” Wet Spline Installation Sketch

...............................................................................................29

“AF” Wet Spline Installation Sketch (277/278)

Old Style Valve

..........................................................................................................................30

“AF” Wet Spline Installation Sketch (277/278)

New Style Valve

.........................................................................................................................31

“XY” Wet Spline Installation Sketch

...............................................................................................32

“ZY” Wet Spline Installation Sketch

..............................................................................................33

Capscrew Installation

....................................................................................................................34

Rotatable Flange Torque Specifications

........................................................................................34

P.T.O. Shifting Procedure & Precautions

.......................................................................................35

P.T.O. Maintenance

........................................................................................................................38

Offer of Sale

..................................................................................................................................39

Contents

10-Bolt Powershift P.T.O.s

Содержание CHELSEA 267 Series

Страница 1: ...December 2009 267 Series 269 Series 277 Series 278 Series 859 Series 867 Series Brought to you by Pro Gear Transmission courtesy of Parker Hannifin Chelsea PTO For parts or service contact us Pro Gear...

Страница 2: ...d in any other materials provided from Parker or its subsidiaries or authorized distributors To the extent that Parker or its subsidiaries or authorized distributors provide component or system option...

Страница 3: ...for Hino Model 338 17 GMT P T O Connector 18 P T O Combo Valve Installation Sketch 277 278 series Old Style Valve 19 P T O Combo Valve Installation Sketch 277 278 series New Style Valve 20 Caterpilla...

Страница 4: ...Bulletin HY25 1380 M1 US Owner s Manual Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA IV Parker lchelsea...

Страница 5: ...auxiliary equipment being powered Damaged components or equipment could malfunction causing serious personal injury to the vehicle operator or to others nearby To avoid personal injury and or equipme...

Страница 6: ...Regardless of the choice made with respect to a set screw an exposed rotating auxiliary driveshaft must be guarded Important Safety Information and Owner s Manual Chelsea Power Take Offs are packaged...

Страница 7: ...eed 40 pounds 18 14 kg 2 The combined length of the P T O and pump is 18 inches 45 72 cm or more from the P T O centerline to the end of the pump ALSO Remember to pack the female pilot of the P T O pu...

Страница 8: ...unsatisfactory perfor mance of the equipment right from the start Before you order new trucks be sure you re getting the right transmission P T O combination It is of vital importance for efficient p...

Страница 9: ...5 x 5 pressure sensitive vinyl label part number 379275 on the visor nearest the operator of the vehicle this must be placed near the P T O visor label 3 Place the one 1 red and white with black lett...

Страница 10: ...Bulletin HY25 1380 M1 US Owner s Manual Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA 6 Installation Instructions 7 10 Bolt Powershift P T O s Parker lchelsea...

Страница 11: ...torque This length change commonly called slip movement is caused by movement of the power train due to torque reactions and chassis deflections Joint operating angles are very important in an auxili...

Страница 12: ...250 2 250 2 375 2 375 Distance Across Lugs Snap Ring 2 188 2 656 3 469 3 469 Construction Bearing Diameter 938 938 1 062 1 062 Maximum Operating Speed By Tube Size Solid Shaft Size and Length For spee...

Страница 13: ...nstall the guide pins until they bottom out Fig 4 Refer to Page 34 for correct location and use NOTE Do not use sealing compounds because they are generally incompatible with automatic transmission fl...

Страница 14: ...aling of P T O to transmission only use gasket furnished with the P T O 6 Position the P T O and secure it with the top capscrew Fig 6 Note Refer to page 34 for proper capscrew installation for the 26...

Страница 15: ...ttach the high pressure line to the P T O valve Fig 10 11 Use the special fitting to securely attach the high pressure line to the transmission This fitting is included with the P T O Fig 11 See the c...

Страница 16: ...rt 329130 1X 329130 5X 329130 5X 329130 5X MD R H Side Right Press Port 329130 4X 329075 1X 329075 1X 329075 1X HD Top Right Left Press Port 329130 6X 329075 2X 329075 2X 329075 2X HD L H Side Left Pr...

Страница 17: ...t page 12 379486 90 Fitting Install in Transmission High Pressure Port MD Left or Right Side HD Left Side Only 379257 Splice Connector 379900 Fuse Holder 10 Amp Fuse White Red Wire 379336 Bracket Indi...

Страница 18: ...ing Install in Transmission High Pressure Port MD Left or Right Side HD Left Side Only 379257 Splice Connector 379900 Fuse Holder 10 Amp Fuse White Red Wire 379336 Bracket Indicator Light Blue Wire Po...

Страница 19: ...upplied w E O C 328923 5X 5 Ft Optional Cable Run Cable through Grommet in Firewall 16 AWG Wire Blue with Butt Connector 16 AWG Wire Green with Butt Connector Slice Grommet insert in Hole in Firewall...

Страница 20: ...057 4X Hose A ssembly 328075X Hose Assembly 379252 Butt Connector 379686 1 12 V Solenoid Valve 379686 2 24 V Solenoid Valve 379131 1 Adapter 379449 Adapter 2x 500457 6 Mounting Screw Hose Per Chart Se...

Страница 21: ...Grommet in Firewall 379252 Butt Connector 378881 Switch 379306 Spade Terminal 379336 Bracket Positive Terminal of Ignition or Battery 379257 Splice Connector 379900 Fuse Holder Assembly w 10 AMP Fuse...

Страница 22: ...d in dash switch simplify the interface for the body builder In order for the customer to utilize the full capability of the P T O transmission Chelsea has design a wiring harness that must be used be...

Страница 23: ...Ass y w 10 Amp Fuse 379257 Splice Connector Positive Terminal of Ignition or Battery 379664 Red L E D 12 Volt Indicator Light Assembly 379486 90 Fitting Install in Transmission High Pressure Port MD L...

Страница 24: ...900 Fuse Holder Ass y w 10 Amp Fuse 379257 Splice Connector Positive Terminal of Ignition or Battery 379664 Red L E D 12 Volt Indicator Light Assembly 379486 90 Fitting Install in Transmission High Pr...

Страница 25: ...hey bottom out Fig 3 see page 34 NOTE Do not use sealing compounds because they are generally incompatible with automatic transmission fluid 4 Install the special gasket over the guide pins The ribbed...

Страница 26: ...E There are two 2 high pressure ports available Use the port located on the driver s side of the transmission unless there is an interference issue with a pump or driven object Fig 7 7 Using the speci...

Страница 27: ...ransmission Continued 9 Complete the assembly by installing the electrical connection Fig 10 NOTE See page 24 26 for electrical connection drawings NOTE If using a rotatable flange see page 34 for bol...

Страница 28: ...Fitting Install in Transmission High Pressure Port This Hose Purchased Separately See Hose Chart SK 414 page 27 379336 Bracket 379306 Spade Terminal 378881 Switch 379252 Butt Connector Blue Wire Run W...

Страница 29: ...e Electronic Overspeed Controller 329650X 1 0 1 8 4 9 Speed Sensor Extension Cable 328923 10X 10 Ft Supplied w E O C 328923 5X 5 Ft Optional Cable Run Cable through Grommet in Firewall Saddle Splice C...

Страница 30: ...379257 Splice Connector 379336 Bracket Positive Terminal of Ignition or Battery 379486 90 Elbow 329057 3X Hose Assembly Purchase Separately 379812 Straight Fitting Install in Transmission High Pressu...

Страница 31: ...ssenger Side of Transmission and Under Transmission Output Yoke Trans P T O P T O High Oil P T O P T O Trans Trans P T O Location Pressure Valve Fitting Fitting Valve Hose Location Location Driver LHS...

Страница 32: ...C Installation AF Wet Spline 267 Series SK 350 Rev C Install 22 P 84 gasket between P T O and Pump Install 22 P 100 gasket between bearing cap output flange on P T O 379896 500841 1 329057 2X Connect...

Страница 33: ...t 329130 5X HD Top Right 329130 8X 329130 1X Hose Assembly 379964 Restrictor 500841 1 90 Elbow Install 35 P 95 Gasket between P T O pump Connect to Transmission Pressure Port See Charts on page 27 for...

Страница 34: ...83 Rev B Old Style Pressure Hose Chart Transmission to P T O Trans Location Hose MD Left 329130 1X MD Right 329075 1X HD Left 329130 1X HD Right 329075 2X NWD PAT Output Side Valve Cover Side 28 P 259...

Страница 35: ...Spline 277 278 Series SK 383 Rev D New Style Pressure Hose Chart Transmission to P T O Trans Location Hose MD Left 329130 1X MD Right 329075 1X HD Left 329130 1X HD Right 329075 2X NWD PAT Output Sid...

Страница 36: ...Transmission to P T O Trans Location Hose MD Left 329130 5X MD Right 329075 1X HD Left 329075 4X HD Top Right 329075 2X Fitting to Transmission Pressure Tap 90 Fitting 379486 Part of 7170 107X Fittin...

Страница 37: ...sure Hose Chart Transmission to P T O Trans Location Hose MD Left 329130 5X MD Right 329075 1X HD Left 329075 4X HD Right 329075 2X Fitting to Transmission Pressure Tap 90 Fitting 379486 Part of 7170...

Страница 38: ...e capscrews make sure to torque the screws to 16 20 Lbs ft Consideration should be taken on the size and weight of the pump being installed see pages 3 and 4 RA Flange Shown NOTE Reinstalling or tight...

Страница 39: ...ther equipment Warning Cold Weather Operation of Powershift P T O s During extreme cold weather operation 32 F 0 C and lower a disengaged Powershift Power Take Off can momentarily transmit high torque...

Страница 40: ...Notes Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA 36 Parker lchelsea...

Страница 41: ...Notes Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA 37 Parker lchelsea...

Страница 42: ...which result in fretting corrosion on the P T O internal splines as well as the pump external splines Fretting corrosion appears as a rusting and wearing of the pump shaft splines Severe duty applica...

Страница 43: ...itions expressly accepted by Seller in writing shall constitute the entire Agreement concerning the items sold and there are no oral or other representations or agreements which pertain there to This...

Страница 44: ...Parker Hannifin Corporation Chelsea Products Division 8225 Hacks Cross Road Olive Branch Mississippi 38654 USA Tel 662 895 1011 Fax 662 890 5379 www parker com chelsea FP 03 10 4 5M Parker...

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