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Externally Heated & Blower Purge

Desiccant Dryers

User Manual

Models TWP/TWB200 – TWP/TWB9000

Содержание Airtek TWB1000

Страница 1: ...1 Externally Heated Blower Purge Desiccant Dryers User Manual Models TWP TWB200 TWP TWB9000...

Страница 2: ...conditions and may void warranty For additional infor mation refer to this manual or contact the factory for recommendations Please have the dryer serial number and model ready when contacting the fac...

Страница 3: ...5 General Operation 8 Flow Schematics 10 Wiring Diagrams 17 Start Up 22 Timing Configuration 23 Manual Stepping 24 Controller Display Operation 24 Communications 44 Shutdown 52 Maintenance 52 Spare Pa...

Страница 4: ...at the time of the power loss Automatic or manual drain valves will eject water oil particulates and air under partial pressure when operated Proper precautions must be taken Condensate drainage from...

Страница 5: ...peratures or direct sunlight Dryers designed for outdoor use should not be placed outside until ready for operation All plugs and flange covers should remain in place until the dryer is ready to be in...

Страница 6: ...is under pressure equal to the system and must use piping suitable for the pressure and temperature class if piped to another location A coalescer type prefilter must be installed before the desiccan...

Страница 7: ...the exhaust piping is vertical a drip line must be installed to remove moisture It is recommended to pipe the exhausts separately for ease of maintenance and troubleshooting It is highly recommended t...

Страница 8: ...er purge dryers regeneration of the saturated desiccant vessel bed is begun by blowing down the sat urated vessel bed The quick change from line pressure to atmosphere causes moisture to detach itself...

Страница 9: ...TWP TWB200 TWP TWB9000 9 TWP Desiccant Dryer Operation TWB Desiccant Dryer Operation...

Страница 10: ...TWP TWB200 TWP TWB9000 10 FLOW SCHEMATIC MODELS TWP200 300 DWG FS11682 Rev...

Страница 11: ...TWP TWB200 TWP TWB9000 11 FLOW SCHEMATIC MODELS TWP400 800 DWG FS11683 Rev...

Страница 12: ...TWP TWB200 TWP TWB9000 12 FLOW SCHEMATIC MODELS TWP1000 1500 DWG FS11684 Rev...

Страница 13: ...TWP TWB200 TWP TWB9000 13 FLOW SCHEMATIC MODELS TWP2000 9000 DWG FS11685 Rev...

Страница 14: ...TWP TWB200 TWP TWB9000 14 FLOW SCHEMATIC MODELS TWB200 800 DWG FS11686 Rev...

Страница 15: ...TWP TWB200 TWP TWB9000 15 FLOW SCHEMATIC MODELS TWB1000 1500 DWG FS11687 Rev...

Страница 16: ...TWP TWB200 TWP TWB9000 16 FLOW SCHEMATIC MODELS TWB2000 9000 DWG FS11688 Rev...

Страница 17: ...TWP TWB200 TWP TWB9000 17 WIRING DIAGRAM STANDARD CONTROLLER...

Страница 18: ...TWP TWB200 TWP TWB9000 18 WIRING DIAGRAM STANDARD CONTROLLER...

Страница 19: ...TWP TWB200 TWP TWB9000 19 WIRING DIAGRAM STANDARD CONTROLLER...

Страница 20: ...TWP TWB200 TWP TWB9000 20 WIRING DIAGRAM STANDARD CONTROLLER...

Страница 21: ...TWP TWB200 TWP TWB9000 21 PANEL LAYOUT STANDARD CONTROLLER...

Страница 22: ...will occur which must be reset from the control panel after re opening the control air ball valve The dryer can be run in the heatless mode for two or three cycles to quickly remove desiccant dust cau...

Страница 23: ...in per tower Purging 6 min per tower Repressurization 1 min per The heating time is the maximum per tower per cycle To save energy the system is designed to end the heating cycle and advance to coolin...

Страница 24: ...ased downstream Only switch out of cooling if you are certain there is no possibility of releasing dangerous heat downstream CONTROLLER DISPLAY OPERATION The dryer s controller is an Allen Bradley PLC...

Страница 25: ...ed in order to reset resulting in a potential service call Main Screen Information Display a Status Message Line Cycles thru one or more of the following as well as any active alarms PRESS START KEY W...

Страница 26: ...pecified in the Extended Drying Time setting Typically 60 minutes or until the dewpoint rises above the dewpoint demand set point Not applicable if Dewpoint Demand is not installed and enabled Refer t...

Страница 27: ...s RIGHT DRYING TIME REMAINING LEFT DRYING TIME REMAINING Dryer still has time remaining on the drying tower and is waiting for the time to expire before switching towers SWITCHING TOWERS Towers are sw...

Страница 28: ...indicates valves are closed 5 Inlet Valves 2 White indicates valve s are open Yellow indicates valves are closed 6 Purge Stop Valve Externally Heated Models Only White indicates valve s are open Yell...

Страница 29: ...of the PLC Inputs and Outputs 5 Service Icons Press for access to user and service related functions 6 Support Icon Press for access to dryer and support information 7 Hide Menu Icon Press to hide the...

Страница 30: ...WP TWB200 TWP TWB9000 30 Main Screen User Controls Available for dryers which include a Dewpoint Demand sensor Drain Settings Optional Only applicable for dryers which control the drains using the PLC...

Страница 31: ...r Settings There are two 4 20 mA inputs on the PLC for the user If Sensor 1 is selected as a Flow Meter input its value is displayed on the Main Display Sensors 1 and 2 real time values are accessed f...

Страница 32: ...setting This is independent of external over temp alarm Heat Exhaust Limit Enable Halts heating 5 minutes after exhaust temperature rises above setting Cool Exhaust Limit Enable Halts Cooling 5 minut...

Страница 33: ...zation If this setting is enabled the dryer will alarm and regeneration will shut down if the tower pressure is not within 10 psi of the inlet pressure at the end of the repressurization time If this...

Страница 34: ...new data is logged To refresh the data you must hit one of the zoom buttons Use RIGHT and LEFT ARROW keys to move between trend screens The following trends screens exist Dewpoint Dewpoint Purge Tempe...

Страница 35: ...at cursor position 4 Scale determined by the data type 5 Time at cursor line shows time at cursor line 6 Current Time system time Exhaust Temperature Left Pressure Right Pressure Left Temperature Rig...

Страница 36: ...Cursor Left Moves cursor left one unit resolution unit Step Cursor Right Moves cursor right one unit resolution unit Search Opens a search window where a date and time can be entered Note Changing the...

Страница 37: ...B200 TWP TWB9000 37 Sensor Screen Displays real time sensor values This is the only place that the User Input 2 is displayed I O Screens Displays real time PLC inputs and Outputs for use in trouble sh...

Страница 38: ...TWP TWB200 TWP TWB9000 38 Service Screen...

Страница 39: ...py of the PLC settings so they can be transferred to a replacement PLC 4 Reboot Display Used to reboot the display panel should it be necessary An alternate method it to pull the orange plug on the ba...

Страница 40: ...ne information Only users with Factory or Service level access can change this information Alarm Indicator Display Indicators will display in RED for all active alarms Pressing the indicator will disp...

Страница 41: ...and event activity since the last time the history log was cleared User Buttons Page Up Down Move up and down thru menu Clear History Clears the alarm history use with caution Save to File Save histor...

Страница 42: ...arms and automatically restart the dryer Alarm Relay There is an alarm contact on the PLC for driving external alarm devices or for feeding into a PLC The alarm relay turns on whenever there is a new...

Страница 43: ...above the set point for 45 minutes Default is 20 F 28 C User Enabled Adjustable from 250 F to 75 F 150 C to 20 C Automatically resets when the dew point rises above the set point CLOGGED PRE FILTER Di...

Страница 44: ...ork traffic or network interference may cause the VNC server to intermittently shut down Rebooting the HMI via the Service menu or via Modbus register 40101 will restore the VNC Server after reboot Et...

Страница 45: ...3 TXDB Transmit Data Output RS422 RS485 14 RTSA Request to Send Output RS422 15 RTSB Request to Send Output RS422 16 17 18 CTSA Clear to Send Input RS422 19 CTSB Clear to Send Input RS422 20 DTR Data...

Страница 46: ...ating stage of regeneration 10021 R Status Ambient Blower Cooling Currently using blower to provide ambient air for cooling 10022 R Status Stripping Currently using dry purge air for cooling 10023 R S...

Страница 47: ...Run Standby Switch set to Standby Position 10079 R Input Remote Alarm Reset 1 External contact closure resets Alarms and Restart Dryer 10081 R Alarm Left Blowdown see separate alarm chart for details...

Страница 48: ...0102 R Right Tower Pressure Pressure in PSI See registers 40034 and 40042 for range 30103 R Inlet Pressure Pressure in PSI See registers 40035 and 40043 for range 30104 R Outlet Pressure Pressure in P...

Страница 49: ...8 R W Calibration Sensor Low Set Dewpoint Probe Minimum sensor dewpoint Default is 148 F 40019 R W Calibration Sensor Min Set User Sensor 1 User adjustable input 1 minimum range Default is 0 Refer to...

Страница 50: ...W Control Set Inlet Swing Time Factory Setting Time allocated for controlling inlet valves Default is 2 seconds 40052 R W Control Set Heating Exhaust Limit Exhaust Limit setting from 100 F to 250 F D...

Страница 51: ...ctory Setting Dryer uses dual acting inlet valves 40085 R W Control Setting Enable Pre Exhaust Outputs Factory Setting Dryer uses pre exhaust valves 40086 R W Alarm Setting Acknowledge Alarms Set to s...

Страница 52: ...stand by button was first pressed To depressurize the dryer first follow the appropriate shutdown procedure Open the dryer bypass valve Close the outlet isolation valve and then the inlet isolation va...

Страница 53: ...no back pressure in regenerating vessel If the muffler is clogged it must be cleaned or replaced Tighten wire connections to heater Stud terminals should be tightened to a maximum torque of 20 in lbs...

Страница 54: ...3 TP8003 TP8003 CONTROL SOLENOID VALVE S1 S2B S3B S4 TP8101 1D TP8101 1D TP8101 1D DRAIN VALVE S10 S11 TP8002 TP8002 TP8002 MUFFLER EXHAUST ES1 ES2 TP4210 1 TP4210 1 TP4210 1 FILTER CONTROL AIR CF1 TP...

Страница 55: ...7 AB TP7407 AB TP7410 AB REPRESSURIZATION VALVE S5 TP8003 TP8003 TP8003 TP8003 CONTROL SOLENOID VALVE S1 S2B S3B S4 TP8101 1D TP8101 1D TP8101 1D TP8101 1D DRAIN VALVE S10 S11 TP8002 TP8002 TP8002 TP8...

Страница 56: ...E FINISH 125 A PV1 PV1 PV1 PV1 PV1 PSV1 PSV2 MV3 S5 CV4 CV3 RO1 RO2 S1 S7 S2b S3b S4 S8 PI1 PT1 PT2 PI2 CV1 DETAIL A SCALE 0 25 1 PROPERTY OF PARKER HANNIFIN CORPORATION THIS DOCUMENT CONTAINS INFORMA...

Страница 57: ...2 AE1 S PT5 TC6 TC1 TC2 BV3 BV1 HT1 DS4 D D DS2 TC3 PROPERTY OF PARKER HANNIFIN CORPORATION THIS DOCUMENT CONTAINS INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO PARKER HANNIFIN AND IS FURNISHED...

Страница 58: ...VE CV3 CV4 CV5 CV6 TP7410 AB TP7410 AB TP7410 AB REPRESSURIZATION CONTROL VALVE S5 TP8003 TP8003 TP8101 D REPRESS VALVE PV5 TP7610 P1 PURGE STOP VALVE PV9 TP7615 P1 CONTROL SOLENOID VALVE S2A S2B S3A...

Страница 59: ...IZE SHEET DRAWING NUMBER REVISION PART NUMBER MATERIAL PARKER HANNIFIN GSF DIVISION LANCASTER NY 14086 USA INCHES JZ 1 20 EXT HEATED 1200 MANUAL DRAWING 5 19 2016 ALL TOLERANCES 1 64 FRACTIONS 1 4 SHE...

Страница 60: ...LC1 ES2 ES1 PROPERTY OF PARKER HANNIFIN CORPORATION THIS DOCUMENT CONTAINS INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO PARKER HANNIFIN AND IS FURNISHED ON THE UNDERSTANDING THAT THE DOCUMENT A...

Страница 61: ...TP7441 SW TP7441 SW PURGE CHECK VALVE CV3 CV4 CV5 CV6 TP7415 AB TP7415 AB TP7421 SW REPRESS CONTROL SOELNOID VALVE S5 TP8101 D TP8101 D TP8101 D REPRESS VALVE PV5 TP7610 P1 TP7610 P1 TP7610 P1 PURGE S...

Страница 62: ...441 SW TP7441 SW PURGE CHECK VALVE CV5 CV6 TP7420 AB TP7420 AB TP7420 AB TP7420 AB TP7420 AB REPRESS CONTROL SOELNOID VALVE S5 TP8101 D TP8101 D TP8101 D TP8101 D TP8101 D REPRESS VALVE PV5 TP7610 P1...

Страница 63: ...CATED ON THIS DOCUMENT ALL RIGHTS RESERVED WILL BE RETURNED AND ALL FURTHER USE DISCONTINUED UPON REQUEST BY PARKER DRAWN BY DATE SCALE UNITS TITLE SIZE SHEET DRAWING NUMBER PART NUMBER MATERIAL PARKE...

Страница 64: ...L RIGHTS RESERVED WILL BE RETURNED AND ALL FURTHER USE DISCONTINUED UPON REQUEST BY PARKER DRAWN SCALE TITLE SIZE PART NUMBER MATERIAL C J 1 TWP3000FY41NNN MAN ALL TOLERANCES 1 64 ANGLES 2 FRACTIONS 1...

Страница 65: ...1 FILTER CONTROL AIR CF1 TP2201 P TP2201 P TP2201 P TP2201 P TP2201 P TP2201 P SAFETY RELIEF VALVE PSV1 PSV2 TP7105 TP7105 TP7105 TP7105 TP7105 TP7105 PRESSURE GAUGE PI1 PI2 PI3 LP1020 LP1020 LP1020 L...

Страница 66: ...510 P1 RK OUTLET CHK VALVE REPAIR KIT CV1 CV2 TP7431 SWRK TP7431 SWRK TP7431 SWRK PURGE CHK VALVE REPAIR KIT CV3 CV4 TP7420 AB RK TP7431 SWRK TP7431 SWRK REPLACEMENT PARTS INLET VALVE PV2 PV3 TP7631 B...

Страница 67: ...S5001 TF 10 0 ES5001 TF 7 6 ES5001 TF 13 0 HEATER FUSE EF3000 EF3040 F EF3050 F BLOWER FUSE EF3015 EF3012 EF3020 PLC PLC1 TP2681 PLC B1200 TP2681 PLC B1200 TP2681 PLC B9000 HMI DISPLAY HMI TP2681 HMI...

Страница 68: ...ALVE REPAIR KIT CV3 CV4 TP7431 SWRK TP7441 SWRK TP7441 SWRK 2 CHK VALVE REPAIR KIT CV5 CV6 TP7410 AB RK TP7410 AB RK TP7410 AB RK REPRESS VALVE REPAIR KIT PV5 TP7610 P1 RK TP7610 P1 RK TP7610 P1 RK RE...

Страница 69: ...F STARTER OVERLOAD OL ES5001 TF 13 0 ES5001 TF 16 0 ES5001 TF 16 0 HEATER FUSE EF3060 F EF3040 F EF3050 F BLOWER FUSE EF3020 EF3025 EF3025 PLC PLC1 TP2681 PLC B9000 TP2681 PLC B9000 TP2681 PLC B9000 H...

Страница 70: ...VALVE S2A S2B S3A S3B TP8101 1D TP8101 1D TP8101 1D TP8101 1D TP8101 1D CONTROL SOLENOID VALVE S1 S4 S7 S8 TP8101 1D TP8101 1D TP8101 1D TP8101 1D TP8101 1D DRAIN VALVE S10 S11 TP8003 TP8003 TP8003 TP...

Страница 71: ...TWP TWB200 TWP TWB9000 71...

Страница 72: ...ts down dryer again consult factory Thermocouple disconnected or defective reconnect or replace Purge flow set to low adjust purge setting to spec TWP dryers only Insufficient Heat Low purge flow adju...

Страница 73: ...nit Does Not Fully Pressurize Purge rate too low Adjust purge pressure setting Exhaust valve leaking see exhaust valve leaking Purge orifice or repressurization valve plugged clean Back Pressure In Re...

Страница 74: ...0 80 4 IN FLG 460 3 60 58 2 38 7 5 27 3 1500 9850 2600 2600 80 4 IN FLG 460 3 60 75 6 50 10 35 6 1900 12210 3000 3000 80 6 IN FLG 460 3 60 87 7 60 10 40 3 2200 12650 4000 4000 80 6 IN FLG 460 3 60 122...

Страница 75: ...0 3 IN FLG 480 3 60 24 7 18 9 3 1100 52 120 7 16 7765 2000 2000 80 135 4 IN FLG 480 3 60 33 1 25 12 3 1500 30 160 5 8 8565 2600 2600 80 135 4 IN FLG 480 3 60 33 1 25 16 0 1900 46 208 5 8 11562 3000 30...

Страница 76: ...00 www parker com rfde Racor Research Development Stuttgart Germany 49 0 711 7071 290 10 Hydraulic Filtration Hydraulic Filter Arnhem Holland 31 26 3760376 www parker com hfde Urjala Finland 358 20 75...

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