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Refrigerating Specialties Division

9

     

 

 TROUBLE SHOOTING SUGGESTIONS               

  

                                                                                                                                 

                                                    

SYMPTOM PROBABLE 

REASON 

CORRECTION

 

Regulator does not 

Diaphragm or Pilot Seat dirty, damaged  

Clean or replace. Clean strainer.

shut off fl ow. 

or frozen. 

 

 

Diaphragm follower stuck or damaged. 

Clean or replace. Install follower carefully. 

 

Piston jammed with excess dirt. 

Remove Piston and clean dirt from Seal Ring and groove.

 

 

Clean bore with crocus cloth. Clean valve and strainer. 

 

Modulating plug leaking due to excess dirt 

Clean or replace Modulating Plug and or Valve Seat. 

 or 

damage. 

 

Diaphragm and Pilot Seat 

Replace. Reduce fl ash gas by reducing amount of liquid in suction 

 

eroded due to fl ash gas. 

line.  For example, reduce rate of liquid overfeed. 

Regulator does not 

Diaphragm ruptured 

Replace. If Range D make sure two

open. 

or badly deformed. 

diaphragms are installed. 

 

Diaphragm Follower stuck, damaged 

Clean or replace.

 

or frozen. 

Install follower carefully. 

 

Piston Seal Ring worn or torn. 

Replace Seal Ring. Check for reason. 

Regulator Operation 

Diaphragm or Pilot Seat dirty 

Clean or replace. Clean strainer.

erratic. 

or damaged. 

 

 

Diaphragm Follower has dirt on the outside 

Clean or replace.

 

diameter or outside diameter is damaged. 

 

 

Other system components, line controllers, 

Adjust, repair or replace. 

 

thermostats, etc., erratic. 

 

Regulator too far oversized. 

Check load. Replace with smaller regulator. If load has wide  

 

 

 

variation,  consider using two smaller regulators in parallel. Check  

  

with 

factory.

Pressure drop across 

Inlet or outlet restricted. 

Check for restriction.

regulator too high. 

 

Clean strainer. 

 

Regulator too small. 

Replace with properly sized regulator. 

 

High pressure drop causes high rate of 

Increase pipe size at the outlet of the

 

expansion gas at regulator outlet. 

regulator. 

 

Regulator does not open all of the way. 

Check Piston Seal Ring for wear. 

 

 

Replace and determine cause for wear. 

 

 

 

 

PORT SIZE

 

 

 

                                          

  

Parts 

Kit 

Number 

    

 

and 

Part 

Quantities

 

Item No.

 

Description and Contents

 

125mm 150mm 

 

200mm

    

(5”)  (6”) 

(8”)

 

 

Seat Kit, Main Valve 

 

201534

 

201535

 

201536

 

Seat, Valve 

1  

1

 3  O-Ring 

 

1

 

Screw, Hex Head 

1  

1

 5  Gasket 

 

1

 

Wrench, Seat 

1  

1

 

 Plug 

Kit, 

Modulating 

 

201537

 

201538

 

201539

 

Plug, Modulating 

1  

1

 8  Spring 

 

1

 

H

 

Seat Kit, Main Valve  

1

 

 

(See Above)  

 

 

Piston Kit

 

201540

 

201541

 

201542

 9  Piston 

Stem 

1

 10  Ring, 

Seal 

1

 5  Gasket 

1

 

 

Stem Kit, Opening

 

201546

 

201547

 

201548

 

11 

Stem, Manual Opening 

1

 12  Nut, 

Packing 

1

 13  Packing, 

Stem 

1

 14  Washer, 

Flat 

1

 5  Gasket 

1

 

 

 

 PORT 

SIZE

 

 

 

                                 

  Parts Kit Number 

    

 

and 

Part 

Quantities

 

Item No.  Description and Contents

 

125mm 150mm

 

200mm

 

 

 

 

(5”) (6”)  (8”)

 

 

Cap Kit, Seal

 

201549

 

201550

 

201551

 15  Seal 

Cap 

1

 16  O-Ring 

1

   Bolt 

Kit

 

201552

 

201553

 

201554

 

17 

Bolt, Hex Head 

10 

16

 18  Nut 

12 

16

 19  Stud 

0

 5  Gasket 

1

   Gasket 

Kit

 

201558

 

201559

 

201560

 3  O-Ring 

1

 5  Gasket 

1

 16  O-Ring 

1

 45  Gasket 

1

 10  Ring, 

Seal 

1

 

 

Adapter/Cover Kit

 

202861

 

202484

 

203099

 59  Adapter/Cover 

1

 5  Gasket 

1

 43  Gasket 

1

 21  Plug, 

Pipe 

1

 13  Packing 

1

 

Parts Kits Which Are Exclusive to Each

Port Size Type A4W Regulator

Содержание A4W Series

Страница 1: ...rouble Shooting 9 Warning 14 Warranty 14 BULLETIN 23 20D A4W Series August 2007 Installation Service and Parts Information Description These heavy duty cast steel bodied ASTIM No A352 Grade LCB pressu...

Страница 2: ...gauge port Back the Adjusting Stem all of the way out to stop counterclockwise This will reduce the set point to its lowest level and will cause the valve to OPEN wide Start the system and when the va...

Страница 3: ...frequently is used in the wide open mode when maximum refrigeration capacity from an evaporator is required During the defrost of the evaporator the regulator pilot solenoid is de energized thus funct...

Страница 4: ...imum system performance To adjust the pressure regulator disconnect the air line and follow the instructions above listed for the Type A4W This setting represents the lowest inlet pressure the regulat...

Страница 5: ...gauge installed on the regulator can be seen Avoid locations where the valve may be damaged by personnel traf c material handling or other equipment Before installing the valve check to see that all...

Страница 6: ...l bar approximately 10mm x 50mm 3 8 x 2 x 50 2 longer than the diameter of the piston bore Drill a hole in the center of the at face that will clear the 1 4 20 screw Obtain a 1 4 20 machine screw with...

Страница 7: ...talled bowed toward the Diaphragm Follower 47 and Range Spring 49 That is the center of the Diaphragm is higher than its perimeter Before installing the Bonnet 51 be sure that the Adjusting Stem 52 is...

Страница 8: ...rbon systems Before deciding to disassemble a regulator for servicing the following investigations should be made Check the Manual Opening Stem it should be turned out counterclockwise for automatic o...

Страница 9: ...in parallel Check with factory Pressure drop across Inlet or outlet restricted Check for restriction regulator too high Clean strainer Regulator too small Replace with properly sized regulator High pr...

Страница 10: ...Pilot Range V Not A4WOE 202004 44 Seat Pilot 1 Diaphragm Kit 200770 1 Seat Kit Pilot Range D Not A4WOE 202003 44 Seat Pilot 1 Diaphragm Kit 200771 1 Bolt Package A4W Bonnet 202246 58 Bolts 5 16 18 x...

Страница 11: ...Refrigerating Specialties Division 11 Fig 8 Fig 9 S6A Pilot...

Страница 12: ...Refrigerating Specialties Division 12 Fig 12 A4W A4WE A4WP A4WL A4WOE A4WR A4WB A4WS For All Sizes e is 75mm 3 0 in f is 100mm 4 0 in g is 140mm 5 5 in A4WD...

Страница 13: ...17 25 A4WP A4WL mm 438 318 In 17 25 12 5 A4WOE mm 463 305 In 18 25 12 0 A4WR mm 414 305 In 16 25 12 0 A4WB A4WS mm 476 451 In 18 75 17 75 A4WD mm 502 476 In 19 75 18 75 mm 150 Common to All mm 152 48...

Страница 14: ...ervicing work Where cold refrigerant liquid lines are used it is necessary that certain precautions be taken to avoid damage which could result from liquid expansion Temperature increase in a piping s...

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