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1-800-343-4048

These instructions must be thoroughly read and 
understood before installing and operating this product.  
Any modification of the product will void the warranty.  

Failure to operate this product in accordance with the 

instructions set forth in this manual and other safety governing 

bodies could jeopardize the safety of the operator and void the 

safety certification of this product. Retain these instructions for 

future reference.

If you have any questions, please call the Technical services 

department at 1-800-343-4048, 8AM to 5PM Eastern Time 

or e-mail at [email protected]. For other locations, 

please contact your local representative.

Please refer to page 2 for an explanation of the caution/warning 

symbols used throughout this manual.

Installation, Operation, and Maintenance Manual

Parker Balston
NitroFlow TG2 Generator Series

Figure 1 NitroFlow TG2 Nitrogen Generator

The integrated system is engineered to produce pure nitrogen gas, hydrocarbon free air, and 

clean, dry -40°F dew point air  delivered by a carefully matched scroll compressor.  The system is 

housed in two fully integrated cabinets: the lower cabinet produces the compressed air using an 

oil-less rotary scroll compressor.  The upper cabinet separates the compressed air into the three 

gases: nitrogen, and hydrocarbon free dry air.

General Description

The generator is certified to the electrical safety requirements as specified by the IEC, UL, 

 

and CSA standards.  These units bear the CSA marking on the product.  Product supplied 

internationally also carries the CE mark. The product meets EMC compliance. Internal pressure 

receivers are CRN and ASTM certified or CE certified. 

Regulatory 
Compliance

The Nitroflow TG2 generator contains the necessary components to produce hydrocarbon free, 

dry air and nitrogen. The flow schematics (Figure 2A and 2B) show all of the major components of 

the system. The system can be broken down into 7 stages: compressed air, liquid water removal, 

pre-filtration, oxygen/water vapor removal, hydrocarbon removal, water vapor removal, and final 

filtration. 

Integrated System

Содержание A03-0344

Страница 1: ...Bulletin TI NITROFLOW TG2 G Installation Operation and Maintenance Manual TI NITROFLOWTG2 www labgasgenerators com 1 1 800 343 4048 NitroFlow TG2 Installation Operation and Maintenance Manual...

Страница 2: ...2 www labgasgenerators com 2 1 800 343 4048 Symbol Description Caution refer to accompanying documents for explanation Refer to the caution note indicated for explanation Caution risk of electric shoc...

Страница 3: ...eered to produce pure nitrogen gas hydrocarbon free air and clean dry 40 F dew point air delivered by a carefully matched scroll compressor The system is housed in two fully integrated cabinets the lo...

Страница 4: ...where it is discharged from the pump A high output fan cools the compressor cabinet as it blows over a series of fins on the after cooler The compressor operates at a lower temperature thus increasing...

Страница 5: ...r removal resulting in dry air A small portion of the dry air is redirected along the fibers to sweep out additional water vapor laden air and vented to atmosphere in the cabinet A dew point of 40 F i...

Страница 6: ...ld be sized accordingly 3 The service should be protected by up to a minimum 20 Amp circuit breaker The value is based on the application equipment requirements as well as the electrical components to...

Страница 7: ...G2 generator 1 nitrogen outlet gas connection 2 dry air outlet gas connections 4 drain connections Press the tubing into the quick connect fittings Assure tubing is fully inserted about Tubing is prov...

Страница 8: ...and High Temperature The green LED remains illuminated during normal operation The other LED indicator High Temperature remains unlit if the compressor is functioning properly Red illumination of the...

Страница 9: ...e generator after the maintenance or repair is completed Prior to servicing the generator turn off the system and disconnect the cordset from the power supply Allow the system a minimum of 1 hour to d...

Страница 10: ...0 000 hours Filter Silencer P N 75117 1 30 000 hours Filter Element P N BZ100 180 DXE 1 30 000 hours Filter Element P N BZ100 180 BXE 1 30 000 hours Filter Element P N BZ100 090 BXE 4 Filter Silencer...

Страница 11: ...port of the filter housing by pushing the collet of the fitting towards the body of the fitting and pulling on the tube to release it see Figure 12 3 Remove the compressed air inlet tube from the elbo...

Страница 12: ...mount of grease according to the grease delivery Table 1 Figure 16 Note Pump grease gun before feeding to eliminate air from the needle adapter Each pump equals 0 65 grams of grease The volume of grea...

Страница 13: ...re 17 5 Replace fixed scroll and fan duct Torque bolts initially 17 inch lbs then finally 175 inch lbs Grease Pin Crank Bearing Figure 17 Note The grease fitting located in the center of the pin crank...

Страница 14: ...ing Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 8 After installing half of the low pressure seal carefully remove the seal from the channel to make sure the seal is properly locking onto the cha...

Страница 15: ...uses of the size and type specified in the Specifications section of this manual These instructions describe the replacing of the two coalescing pre filters two carbon modules and two particulate filt...

Страница 16: ...a new one see Figure 42 4 Reverse the steps to re assemble Make sure the o ring is sealed in the groove before reinstalling the bowl Hand tighten plus 1 4 turn using the 1 wrench Figure 39 Figure 40 F...

Страница 17: ...Note both the bulkhead and quick disconnect fittings will be reused with the new drain assembly Parker recommends the use of Teflon plumbers tape on the treads of these fittings during reassembly 8 Re...

Страница 18: ...egory II IEC 61010 Pollution Degree 2 Impact Code IK08 EMC Compliance EN61326 1 CISPR 11 Curtain Gas N2 Purity 99 999 Organics 96 93 N2 depending on flow Curtain Gas Max Flow Pressure 30 SLPM 80 PSIG...

Страница 19: ...ould perform any troubleshooting activities Determine whether the trouble is with the compressor or the gas generator Disconnect the plastic tubing from the compressor fitting see Figure 43 Once remov...

Страница 20: ...y and unit power rating Replace contractor assembly Replace motor Compressor is running but will not make pressure Auto drain valve is open continuously Drive belts broke or are too loose Clogged inta...

Страница 21: ...oling air fan Re grease Clean aftercooler Replace tip seals per instructions every 5 000 hrs Check replace filter Clean unit Compressor shuts down on temperature malfunction Temperature switch has unp...

Страница 22: ...arryover due to filter float drain malfunction High relative humidity Total flow demand greater than 68 SPLM for the Gas 1 Gas 2 and source gas outlets Turn on compressor Open pressure regulator Check...

Страница 23: ...the original price for the product This warranty applies only to defects in material or workmanship and does not cover wear components on compressors routine maintenance recommended by the instructio...

Страница 24: ...Bulletin TI NITROFLOW TG2 G Installation Operation and Maintenance Manual TI NITROFLOWTG2 www labgasgenerators com 24 1 800 343 4048 Figure 49...

Страница 25: ...Bulletin TI NITROFLOW TG2 G Installation Operation and Maintenance Manual TI NITROFLOWTG2 www labgasgenerators com 25 1 800 343 4048...

Страница 26: ...Bulletin TI NITROFLOW TG2 G Installation Operation and Maintenance Manual TI NITROFLOWTG2 www labgasgenerators com 26 1 800 343 4048...

Страница 27: ...Bulletin TI NITROFLOW TG2 G Installation Operation and Maintenance Manual TI NITROFLOWTG2 www labgasgenerators com 27 1 800 343 4048...

Страница 28: ...C L A B L E R E C Y C L A BLE 2012 2019 Parker Hannifin Corporation Printed in U S A Bulletin TI NITROFLOWTG2 PKI A 7 2019 Parker Hannifin Manufacturing Limited Gas Separation and Filtration Division...

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