08
09
42
"
STAGE 4 – CONTROL TUBE
Take the following parts
Item 7 x 4 Plain Washers M6
Item 9 x 4 Sock Cap Screw M6 x 45mm
Item 21 x 2 Pinion Blocks
Item 23 x 1 Control Tube
Item 26 x 1 Stop Boss
Item 29 x 2 Pinions
Item 32 x 2 Handle Grips
Item 37 x 2 Round Chrome Plastic Inserts
Side the following parts
onto the Control Tube on
the left hand end in the
following order, loosening
the Grub Screws before
sliding each item on.
Item 21 x 1 Stop Boss
Item 21 x 1 Pinion Block
Item 29 x 1 Pinion
– check
direction matches picture
Ensure that all Grub Screws
are facing upwards and tighten
Slide the following parts onto the
right side of the Control Tube in
the following order.
Item 21 x 1 Pinion Block
Item 29 x 1 Pinions
– check
direction matches picture
Ensure that all Grub Screws
are facing upwards and tighten
You can also fit the Round
Chrome Plastic Insert.
You should now have the completed assembly below with
all Grub Screws pointed upwards for easy adjustment.
Loosen the Grub Screws on the 2
Handle Grips and slide them onto
the Control Tube. Tighten the Grub
Screws ensuring they are facing the
same direction as the Grub Screws
in Task 4B.
4A
4B
4D
4E
4C
42
"
STAGE 5 – UPRIGHTS
Take the following parts
Item 4 x 2 Nyloc Nuts M8 Flange
Item 6 x 2 Plain Nuts M8
Item 10 x 2 Spring Washers M8
Item 12 x 2 Square Chrome Plastic Inserts
Item 13 x 2 Grub Screw M8 x 50mm Cup Points
Item 15 x 2 Magnets, Flat Retaining
Item 16 x 1 Right Rack Assembly
Item 24 x 2 Bar Clamp Washer
Item 25 x 2 MK2 Saw Guides
Item 27 x 1 End Bar Guard
Item 39 x 1 Left Rack Assembly
5A
5B
5D
5F
5C
Add some thread locking
compound to the M8 Grub
Screws at the non Allen Key
side and then screw them
into the Rack Assemblies
leaving 35mm clear.
Then add the Bar Clamp Washer, the
other MK2 Saw Guide and a Nyloc
Nut M8 Flange and hand tighten.
You can then fit both Square
Chrome Plastic Inserts into the
ends of the Rack Assemblies.
You may need to trim the edges
of the inserts to fit them.
Insert a MK2 Saw Guide ensuring
that it fits into the groove in the
Right Rack Assembly
, followed by
a Magnet, a Spring Washer and a
Plain Nut M8 and tighten.
5E
Take the
Left Rack Assembly
and
add the End Bar Guard, followed by
a Magnet, a Spring Washer, a Plain
Nut M8 and a Nyloc Nut M8 Flange
and hand tighten.
Fit into
groove
Fit into
groove
35MM