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4   

Parts installation method

 

4.1 Installation method of wire feeding tube 

4.1.1 Resin wire feed tube for welding aluminum

 

1.Please straighten the cable; 

2.  Insert  the  long  wire  feed  tube  into  the  guide       

wire  tube,  remove  the  contact  tip,  and  confirm 

whether  the  wire  feed  tube  is  fully  inserted. 

After  confirming  that  it  is  fully  inserted,  install 

the  contact  tip,  adjust  the  position  of  the  wire 

feeding tube clamp, and tighten the wire feeding   

tube lock nut by hand to ensure that the wire feeding 

tube is fixed. See Figure 3

3.Then  connect  the  welding  torch  to  the  wire  feeding  device,  and  tighten  the  torch  lock  nut.  The  wire 

feeding  tube  is  generally  made  longer,  as  shown  on  the  left  in  the  following  figure,  it  can  be  cut  off  at 

about L=8mm from the inner end surface of the European connector female seat. See Figure 4. 

 

 

 

 

 

 

 

4.1.2 Wire feeding tube for welding carbon steel

 

1. Please straighten the welding torch cable; 

2. Insert the wire feeding tube into the guide wire 

tube; 

3.  The  size  of  the  replacement  wire  feed  tube  is       

slightly  longer.  When  replacing,  cut off  a  section 

at the front end of the welding torch to ensure that the length L of the extension part of the wire feeding 

tube is 4~7mm. Tighten the wire feed tube lock nut reliably by hand to ensure that the wire feed tube is 

completely inserted into the welding gun. See Figure 5. 

 

The wire feed tube for welded carbon steel is made of high-strength steel wire to form a spring structure. 

When inserting it, please pay attention  to  keep the  head, face and other bodies  away  from  the wire feed 

tube to prevent the wire feed tube from encountering resistance and rebound, causing the head, face and 

other parts Hurt. 

4.2

 

Tip installation method 

Unscrew  the  nozzle  and  use  a  wrench  to  unscrew  the  old  conductive  tip.  Install  the  new  contact  tip  and 

tighten it with a wrench. 

 

 
 
 
 
 
  1 

 


 
 
 
 
 
 


 

 

Nut 

Wire feed tube 

Clamp 

O-ring 

   

 


 
 
 
 
 
 
 


 


 
 
 
 
 
 

 

Nut 

2  Wire 

feed  tube

 

   

Connector   

Figure4

 

 

Figure3

 

 

Figure5

 

 

Содержание YT-40MFW

Страница 1: ...s product please read the instructions carefully and save this manual for future use First of all please read Safety precautions or Safety manual SPEC No YT 40MFW2HTF Panasonic Welding Systems Tangshan Co Ltd WTT012TC0PAA01 Operating Instructions MIG MAG Welding Gun Model No YT 40MFW ...

Страница 2: ... usage I Ⅱ Safety precautions II Using 1 Caution for using 1 2 Preparation for using 2 3 connection method 3 Technical Specifications 4 Parts installation method 4 5 Parts list 6 6 Part Drawing 7 Specifications 7 Specifications 8 8 Packing Details 9 ...

Страница 3: ...iodical check of this product Any problem arising out of any force majeure including but not limited to act of god Any malfunction or defect of this product that is directly or indirectly the result of any malfunction or defect of one or more related parts or products that are not supplied by PWST Or any problem arising out of or directly or indirectly attributable to the combination of this produ...

Страница 4: ...ing above floor level 9 Turn off all equipment when not in use 10 Perform periodic checks without fail and repair or replace any damaged parts before using the power source Ventilation and protective equipment Oxygen deficit fume and gas generated during welding can be hazardous 1 When conducting welding in the bottom of the tank boiler or hold as well as legally defined sites use a local exhauste...

Страница 5: ...the wire feeder or hand finger s hair or part of your clothes may be caught by the parts resulting in injury 2 Keep all covers panels and cases closed when using the product 3 Maintenance work and repair should be perform only by educated and or skilled persons who thoroughly understand welding machines While performing maintenance work or repair work provide fence or the like around the welding m...

Страница 6: ... shocks 1 3 Cable Hose Do not bring the hose cable on the hat base metal immediately after welding load the heavy material on the cable hose and bend it by force It can cause burn out of the welding torch 1 4 Welding Operation and Exchange of Parts Observe the following cautions to prevent burns Do not touch directly the nozzle electrode and torch body where the temperature rise When welding wear ...

Страница 7: ...ding please straighten the welding gun before operating 4 Please confirm the relationship between the welding current of this welding gun and the load duration and confirm that it must be used within the rated range 5 Please be sure to install a shunt to use if there is no shunt it will cause poor sealing and poor insulation please pay special attention 6 If the hose of the welding gun is bent exc...

Страница 8: ...ere icing is possible in order to prevent icing from damaging the welding torch device please use antifreeze as the coolant When it is not used for a long time please use compressed air to blow the coolant out from the water supply port 1 Please install a long wire feed tube see 5 1 for the installation method 2 Connect the lock nut on the welding torch to the connection part on the side of the wi...

Страница 9: ...l 1 Please straighten the welding torch cable 2 Insert the wire feeding tube into the guide wire tube 3 The size of the replacement wire feed tube is slightly longer When replacing cut off a section at the front end of the welding torch to ensure that the length L of the extension part of the wire feeding tube is 4 7mm Tighten the wire feed tube lock nut reliably by hand to ensure that the wire fe...

Страница 10: ...ase by 2A Press and hold the current or current button for a long time and the current will continue to increase or decrease accordingly as shown in Figure 6 2 Each time you press the voltage increase or decrease button the voltage will increase or decrease by 0 2V Press and hold the voltage or voltage button for a long time and the voltage will increase or decrease correspondingly as shown in Fig...

Страница 11: ...ea clamp TSM12631 22 Wire feed tube TSM0L520 5 3 Water pipe clamp TSMJ0004 23 Wire feed tube lock nut BG 84300 6 Torch switch assembly TSMH0053 24 Junction Box BG 85260A 7 Handle TSMH0135 24 1 Screw R818M4X6 8 Rubber plug B TSMZ0446 B 25 Drain pipe assembly TSMW6027 9 Button cap TSMH0148 26 Water pipe sheath BD 80067 10 Control PCB TSMP6820 27 Ball joint BD 80063A 11 Guide wire tube assembly TSMD0...

Страница 12: ...7 6 Part Drawing ...

Страница 13: ...7 2019 Rated voltage DC 113V Torch switch voltage DC 24V Orientation manual Adaptive welding power source YD 500GP5HNX Adaptive Wire feeder YW 50DNW1HAG cooling method Water cooling Minimum gas pressure at the inlet 0 10MPa Maximum gas pressure at the inlet 0 35MPa Coolant flow 1L min Maximum pressure of coolant 0 35MPa Minimum pressure of coolant 0 20MPa Minimum cooling power required for welding...

Страница 14: ...9 8 Packing Details Item Serial number Quantity Welding gun YT 40MFW2HTF 1 Attachment Wire feed tube TSM0L520 1 Wire feed tube installation instructions TSM80324 1 Tip 1 6 TET91614 1 Manual TSM50472 1 ...

Страница 15: ...duct is designed and manufactured according to EN IEC 60974 7 2019 This product may not conform to the local laws and standards of other countries Please be absolutely sure to consult with us before attempting to relocate or resell this product to other countries ATTENTION The disposal of the product In case of disposal of the product please sign the assignment agreement on disposal treatment with...

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